Patents by Inventor Wei Zhuang

Wei Zhuang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20020176938
    Abstract: A method of forming a copper thin film by chemical vapor deposition, includes introducing a wafer into a chemical vapor deposition chamber; humidifying helium gas with water to form a wet helium gas for use as the atmosphere in the chemical vapor deposition chamber; depositing a copper seed layer at a wet helium flow rate of between about 5.0 sccm and 20.0 sccm during a wafer temperature rise from ambient temperature to between about 150° C. to 230° C.; and depositing a copper thin film layer at a wet helium flow rate of between about 0.2 sccm to 1.0 sccm and at a temperature of between about 150° C. to 230° C.
    Type: Application
    Filed: March 26, 2001
    Publication date: November 28, 2002
    Inventors: Wei-Wei Zhuang, Sheng Teng Hsu, David R. Evans
  • Patent number: 6472337
    Abstract: A method of making a precursor for a thin film formed by chemical vapor deposition processes, includes mixing ZCl4 with H(tmhd)3 solvent and benzene to form a solution, where Z is an element taken from the group of elements consisting of hafnium and zirconium; refluxing the solution for twelve hours in an argon atmosphere; removing the solvents via vacuum, thereby producing a solid compound; and sublimating the compound at 200° C. in a near vacuum of 0.1 mmHg. A ZOx precursor, for use in a chemical vapor deposition process, includes a Z-containing compound taken from the group of compounds consisting of ZCl(tmhd)3 and ZCl2(tmhd)2.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: October 29, 2002
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, David R. Evans
  • Publication number: 20020142144
    Abstract: A method of forming an electrode and a ferroelectric thin film thereon, includes preparing a substrate; depositing an electrode on the substrate, wherein the electrode is formed of a material taken from the group of materials consisting of iridium and iridium composites; and forming a single-phase, c-axis PGO ferroelectric thin film thereon, wherein the ferroelectric thin film exhibits surface smoothness and uniform thickness.
    Type: Application
    Filed: March 28, 2001
    Publication date: October 3, 2002
    Inventors: Fengyan Zhang, Jer-Shen Maa, Wei-Wei Zhuang, Sheng Teng Hsu
  • Publication number: 20020143202
    Abstract: A method for chemical vapor deposition of copper metal thin film on a substrate includes heating a substrate onto which the copper metal thin film is to be deposited in a chemical vapor deposition chamber; vaporizing a precursor containing the copper metal, wherein the precursor is a compound of (&agr;-methylstyrene)Cu(I)(hfac), where hfac is hexafluoroacetylacetonate, and (hfac)Cu(I)L, where L is an alkene; introducing the vaporized precursor into the chemical vapor deposition chamber adjacent the heated substrate; and condensing the vaporized precursor onto the substrate thereby depositing copper metal onto the substrate. A copper metal precursor for use in the chemical vapor deposition of a copper metal thin film is a compound of (&agr;-methylstyrene)Cu(I)(hfac), where hfac is hexafluoroacetylacetonate, and (hfac)Cu(I)L, where L is an alkene taken from the group of alkenes consisting of 1-pentene, 1-hexene and trimethylvinylsilane.
    Type: Application
    Filed: March 27, 2001
    Publication date: October 3, 2002
    Inventors: Wei-Wei Zhuang, Lawrence J. Charneski, David R. Evans, Sheng Teng Hsu
  • Publication number: 20020142591
    Abstract: A method is provided for synthesizing relatively pure (hfac)Cu(I)L precursors which can be directly used for CVD copper thin film deposition applications without further purification. The new synthesis method can be applied to the synthesis of copper precursors having ligands such as 1-pentene or 1-hexene. The synthesis method is based on providing a stoichiometric excess of Cu2O and L as initial reactants, compared to the amount of H(hfac) initially provided. The reaction is carried out at a low temperature, which reduces the occurrence of undesirable side-reactions that would reduce the purity of the copper precursor produced. The reaction has a large synthesis window which enhances the repeatability of the synthesis method so as to meet the requirements of large scale manufacturing production.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 3, 2002
    Inventors: Wei-Wei Zhuang, David R. Evans, Sheng Teng Hsu
  • Publication number: 20020139955
    Abstract: A method of synthesizing a PGO spin-coating precursor solution includes utilizing the starting materials of lead acetate trihydrate (Pb(OAc)2.3H2O) and germanium alkoxide (Ge(OR)4(R=C2H5 and CH(CH3)2)). The organic solvent is di(ethylene glycol) ethyl ether. The mixed solution of lead and di(ethylene glycol) ethyl ether is heated in an atmosphere of air at a temperature no greater than 185° C., and preferably no greater than 190° C. for a time period in a range of thirty minutes to four hours. During the heating step the color of the solution is monitored to determine when the reaction is complete and when decomposition of the desired product begins to take place. The solution is then added to germanium di(ethylene glycol) ethyl ether to make the PGO spin-coating solution. This second step also entails heating the solution to a temperature no greater than 190° C. for a time period in a range of 0.5 to 2.0 hours.
    Type: Application
    Filed: March 30, 2001
    Publication date: October 3, 2002
    Inventors: Wei-Wei Zhuang, Fengyan Zhang, Jer-Shen Maa, Sheng Teng Hsu
  • Publication number: 20020139446
    Abstract: A fabrication process provides for achieving high adhesion of CVD copper thin films on metal nitride substrates, and in particular, on substrates having an outermost TaN layer. The method comprises introducing a certain amount of water vapor to the initial copper thin film deposition stage and reducing the amount of fluorine in the interface of the copper and metal nitride substrate. These two process steps result in a copper thin film having improved adhesion to metal nitride substrates, including TaN substrates.
    Type: Application
    Filed: March 27, 2001
    Publication date: October 3, 2002
    Inventors: Wei-Wei Zhuang, Wei Pan, David R. Evans, Sheng Teng Hsu
  • Publication number: 20020142536
    Abstract: A thin film structure includes a substantially single-phase, c-axis PGO film on an insulator for use in metal ferroelectric insulator semiconductor single transistor nonvolatile memory applications. The PGO on insulator structure can also be used in capacitors, pyroelectric infrared sensors, optical displays, optical switches, piezoelectric transducers, and surface acoustic wave devices. In a preferred embodiment, the PGO film is deposited on a Zirconium Oxide insulator layer.
    Type: Application
    Filed: April 22, 2002
    Publication date: October 3, 2002
    Inventors: Fengyan Zhang, Yanjun Ma, Jer-Shen Maa, Wei-Wei Zhuang, Sheng Teng Hsu
  • Patent number: 6457479
    Abstract: A method of cleaning a metal oxide thin film on a silicon wafer, includes dipping the wafer in an organic solvent; drying the wafer in a nitrogen atmosphere; and stripping any photoresist from the wafer in an oxygen atmosphere under partial vacuum at a temperature of about 200° C. The wafer may also be cleaned by dipping in a polar organic solvent and subjecting the wafer to ultrasound while immersed in the solvent.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: October 1, 2002
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Fengyan Zhang, Sheng Teng Hsu, Tingkai Li
  • Patent number: 6441417
    Abstract: A thin film structure includes a substantially single-phase, c-axis PGO film on an insulator for use in metal ferroelectric insulator semiconductor single transistor non-volatile memory applications. The PGO on insulator structure can also be used in capacitors, pyroelectric infrared sensors, optical displays, optical switches, piezoelectric transducers, and surface acoustic wave devices. In a preferred embodiment, the PGO film is deposited on a Zirconium Oxide insulator layer.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: August 27, 2002
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Fengyan Zhang, Yanjun Ma, Jer-Shen Maa, Wei-Wei Zhuang, Sheng Teng Hsu
  • Patent number: 6420279
    Abstract: Methods of forming hafnium oxide, zirconium oxide and nanolaminates of hafnium oxide and zirconium oxide are provided. These methods utilize atomic layer deposition techniques incorporating nitrate-based precursors, such as hafnium nitrate and zirconium nitrate. The use of these nitrate based precursors is well suited to forming high dielectric constant materials on hydrogen passivated silicon surfaces.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: July 16, 2002
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Yoshi Ono, Wei-Wei Zhuang, Rajendra Solanki
  • Patent number: 6372034
    Abstract: A method of preparing a PGO solution for spin coating includes preparing a 2-methoxyethanol organic solvent; adding Pb(OCH3CO)2.3H2O to the organic solvent at ambient temperature and pressure in a nitrogen-filled glaved box to form Pb in methoxyethanol; refluxing the solution in a nitrogen atmosphere at 150° C. for at least two hours; fractionally distilling the refluxed solution at approximately 150° C. to remove all of the water from the solution; cooling the solution to room temperature; determining the Pb concentration of the solution; adding the 2-methoxyethanol solution to the Pb 2-methoxyethanol until a desired Pb concentration is achieved; combining Ge(OR)4, where R is taken the group of Rs consisting of CH2CH3 and CH(CH3)2, and 2-methoxyethanol; and adding Ge(OR)4 2-methoxyethanol to PbO 2-methoxyethanol to form the PGO solution having a predetermined metal ion concentration and a predetermined Pb:Ge molar ration.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: April 16, 2002
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Jer-shen Maa, Fengyan Zhang, Sheng Teng Hsu
  • Patent number: 6303502
    Abstract: A method of fabricating a one-transistor memory includes, on a single crystal silicon substrate, depositing a bottom electrode structure on a gate oxide layer; implanting ions to form a source region and a drain region and activating the implanted ions spin coating the structure with a first ferroelectric layer; depositing a second ferroelectric layer; and annealing the structure to provide a c-axis ferroelectric orientation.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: October 16, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Sheng Teng Hsu, David R. Evans, Tingkai Li, Jer-shen Maa, Wei-Wei Zhuang
  • Patent number: 6288420
    Abstract: An Ir—M—O composite film has been provided that is useful in forming an electrode of a ferroelectric capacitor, where M includes a variety of refractory metals. The Ir combination film is resistant to high temperature annealing in oxygen environments. When used with an underlying barrier layer made from the same variety of M transition metals, the resulting conductive barrier also suppresses to diffusion of Ir into any underlying Si substrates. As a result, Ir silicide products are not formed, which degrade the electrode interface characteristics. That is, the Ir combination film remains conductive, not peeling or forming hillocks, during high temperature annealing processes, even in oxygen. The Ir—M—O conductive electrode/barrier structures are useful in nonvolatile FeRAM devices, DRAMs, capacitors, pyroelectric infrared sensors, optical displays, optical switches, piezoelectric transducers, and surface acoustic wave devices.
    Type: Grant
    Filed: October 31, 2000
    Date of Patent: September 11, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Fengyan Zhang, Sheng Teng Hsu, Jer-shen Maa, Wei-Wei Zhuang
  • Patent number: 6281377
    Abstract: A method of forming a volatile copper precursor for chemical vapor deposition of copper metal thin film includes formation of a volatile liquid having a chemical formula of (n-R-m-cyclohexene)Cu(I)(hfac) or (n-R-m-cyclopentene)Cu(I)(hfac), where n,m=1-6, and where R is a alkyl, such as methyl and ethyl.
    Type: Grant
    Filed: February 11, 2000
    Date of Patent: August 28, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Tue Nguyen, Lawrence J. Charneski, David R. Evans, Sheng Teng Hsu
  • Publication number: 20010009274
    Abstract: A Cu(hfac) precursor with a substituted phenylethylene ligand has been provided. The substituted phenylethylene ligand includes bonds to molecules selected from the group consisting of C1 to C6 alkyl, C1 to C6 haloalkyl, C1 to C6 phenyl, H and C1 to C6 alkoxyl. One variation, the &agr;-methylstyrene ligand precursor has proved to be stable a low temperatures, and sufficiently volatile at higher temperatures. Copper deposited with this precursor has low resistivity and high adhesive characteristics. A synthesis method has been provided which produces a high yield of the above-described precursor.
    Type: Application
    Filed: March 28, 2001
    Publication date: July 26, 2001
    Inventors: Wei-Wei Zhuang, Tue Nguyen, Lawrence J. Charneski, David R. Evans, Sheng Teng Hsu
  • Patent number: 6245261
    Abstract: A Cub(hfac) precursor with a substituted phenylethylene ligand has been provided. The substituted phenylethylene ligand includes bonds to molecules selected from the group consisting of C1 to C6 alkyl, C1 to C6 haloalkyl, C1 to C6 phenyl, H and C1 to C6 alkoxyl. One variation, the &agr;-methylstyrene ligand precursor has proved to be stable a low temperatures, and sufficiently volatile at higher temperatures. Copper deposited with this precursor has low resistivity and high adhesive characteristics. A synthesis method has been provided which produces a high yield of the above-described precursor.
    Type: Grant
    Filed: December 11, 1998
    Date of Patent: June 12, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Tue Nguyen, Lawrence J. Charneski, David R. Evans, Sheng Teng Hsu
  • Patent number: 6204176
    Abstract: A method for using a Cu(hfac) precursor with a substituted phenylethylene ligand to form an adhesive seed layer on an IC surface has been provided. The substituted phenylethylene ligand includes bonds to molecules selected from the group consisting of C1 to C6 alkyl, C1 to C6 haloalkyl, phenyl, H and C1 to C6 alkoxyl. One variation, the &agr;-methylstyrene ligand precursor has proved to be especially adhesive. Copper deposited with this precursor has low resistivity and high adhesive characteristics. The seed layer provides a foundation for subsequent Cu layers deposited through either CVD, PVD, or electroplating. The adhesive seed layer permits the subsequent Cu layer to be deposited through an economical high deposition rate process.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: March 20, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Lawrence J. Charneski, Sheng Teng Hsu
  • Patent number: 6190963
    Abstract: An Ir—M—O composite film has been provided that is useful in forming an electrode of a ferroelectric capacitor, where M includes a variety of refractory metals. The Ir combination film is resistant to high temperature annealing in oxygen environments. When used with an underlying barrier layer made from the same variety of M transition metals, the resulting conductive barrier also suppresses to diffusion of Ir into any underlying Si substrates. As a result, Ir silicide products are not formed, which degrade the electrode interface characteristics. That is, the Ir combination film remains conductive, not peeling or forming hillocks, during high temperature annealing processes, even in oxygen. The Ir—M—O conductive electrode/barrier structures are useful in nonvolatile FeRAM devices, DRAMs, capacitors, pyroelectric infrared sensors, optical displays, optical switches, piezoelectric transducers, and surface acoustic wave devices.
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: February 20, 2001
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Fengyan Zhang, Sheng Teng Hsu, Jer-shen Maa, Wei-Wei Zhuang
  • Patent number: 6090963
    Abstract: A metal(hfac), alkene ligand precursor has been provided. The alkene ligand includes double bonded carbon atoms, with first and second bonds to the first carbon atom, and third and fourth bonds to the second carbon atom. The first, second, third, and fourth bonds are selected from a the group consisting of H, C.sub.1 to C.sub.8 alkyl, C.sub.1 to C.sub.8 haloalkyl, and C.sub.1 to C.sub.8 alkoxyl. As a general class, these precursors are capable of high metal deposition rates and high volatility, despite being stable in the liquid phase at low temperatures. Copper deposited with this precursor has low resistivity and high adhesive characteristics. A synthesis method has been provided which produces a high yield of the above-described alkene ligand class of metal precursors.
    Type: Grant
    Filed: March 30, 1999
    Date of Patent: July 18, 2000
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Tue Nguyen, Robert Barrowcliff, David Russell Evans, Sheng Teng Hsu