Patents by Inventor Weng Chang
Weng Chang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12376340Abstract: A semiconductor device includes a fin protruding above a substrate; source/drain regions over the fin; nanosheets between the source/drain regions; and a gate structure over the fin and between the source/drain regions. The gate structure includes: a gate dielectric material around each of the nanosheets; a first liner material around the gate dielectric material; a work function material around the first liner material; a second liner material around the work function material; and a gate electrode material around at least portions of the second liner material.Type: GrantFiled: March 7, 2024Date of Patent: July 29, 2025Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Publication number: 20250241075Abstract: A semiconductor device structure and a formation method are provided. The method includes receiving a substrate, and the substrate has a dielectric layer and a semiconductor layer over the dielectric layer. The method also includes forming a p-type doped region and an n-type doped region in the semiconductor layer. The method further includes partially removing the semiconductor layer and the dielectric layer to form a recess exposing portions of the p-type doped region and the n-type doped region. In addition, the method includes forming a photo-sensing structure over sidewalls of the recess, and the photo-sensing structure is spaced apart from a bottom of the recess.Type: ApplicationFiled: January 24, 2024Publication date: July 24, 2025Inventors: Chen-Hao CHIANG, Li-Weng CHANG, Jiun-Yi WU, Chen-Hua YU
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Publication number: 20250241086Abstract: A semiconductor device structure and a formation method are provided. The method includes forming a p-type doped structure and an n-type doped structure. The method also includes forming a photo-sensing structure, and a portion of the photo-sensing structure is between the p-type doped structure and the n-type doped structure. The method further includes forming a semiconductor cap over the photo-sensing structure. The semiconductor cap is p-type doped.Type: ApplicationFiled: January 24, 2024Publication date: July 24, 2025Inventors: Chen-Hao CHIANG, Li-Weng CHANG, Jiun-Yi WU, Chen-Hua YU
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Publication number: 20250237827Abstract: A photonic device and a manufacturing method thereof are provided. The photonic device includes an oxide layer, a first waveguide structure and a semiconductor-insulator-capacitor modulator. The oxide layer has a first surface and a second surface opposite to the first surface. The first waveguide structure is formed on the first surface of the oxide layer. The semiconductor-insulator-capacitor modulator is formed on the second surface of the oxide layer. The semiconductor-insulator-capacitor modulator includes a first terminal, a second terminal and a capacitor dielectric layer. The first terminal is optically connected with the first waveguide structure. The capacitor dielectric layer is disposed between the first terminal and the second terminal.Type: ApplicationFiled: January 23, 2024Publication date: July 24, 2025Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chen-Hua Yu, Chun-Heng Liao, Li-Weng Chang, Jiun-Yi Wu
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Patent number: 12363974Abstract: A semiconductor device and a method of forming the same are provided. The method includes forming a fin extending from a substrate. A dummy gate is formed over the fin. The dummy gate extends along sidewalls and a top surface of the fin. The dummy gate is removed to form a recess. A replacement gate is formed in the recess. Forming the replacement gate includes forming an interfacial layer along sidewalls and a bottom of the recess. A dipole layer is formed over the interfacial layer. The dipole layer includes metal atoms. Fluorine atoms are incorporated in the dipole layer. The fluorine atoms and the metal atoms are driven from the dipole layer into the interfacial layer. The dipole layer is removed.Type: GrantFiled: May 10, 2022Date of Patent: July 15, 2025Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Publication number: 20250228016Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a substrate including a P-type region and an N-type region. The P-type region and the N-type region are spaced apart from each other. The semiconductor device structure includes a light absorption structure in the substrate between the P-type region and an N-type region. The semiconductor device structure includes a first P-type film between the light absorption structure and the P-type region. The semiconductor device structure includes a second P-type film between the light absorption structure and the N-type region, wherein a portion of the substrate separates the second P-type film from the N-type region.Type: ApplicationFiled: January 4, 2024Publication date: July 10, 2025Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chen-Hao CHIANG, Li-Weng CHANG, Jiun-Yi WU, Chen-Hua YU
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Publication number: 20250143011Abstract: A semiconductor device includes: a photodiode including a germanium material portion laterally extending along a first horizontal direction, a p-doped silicon portion, and an n-doped silicon portion; and a distributed Bragg reflector including multiple periodic repetitions of a unit layer stack including a first material layer and a second material layer, wherein interfaces between vertically-extending portions of material layers within the distributed Bragg reflector are perpendicular to the first horizontal direction, and wherein the distributed Bragg reflector is in contact with the germanium material portion.Type: ApplicationFiled: October 30, 2023Publication date: May 1, 2025Inventors: Chen-Hao Chiang, Li-Weng Chang, Jiun Yi Wu, Chen-Hua Yu
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Publication number: 20250063778Abstract: A method includes removing a first dummy gate stack and a second dummy gate stack to form a first trench and a second trench. The first dummy gate stack and the second dummy gate stack are in a first device region and a second device region, respectively. The method further includes depositing a first gate dielectric layer and a second gate dielectric layer extending into the first trench and the second trench, respectively, forming a fluorine-containing layer comprising a first portion over the first gate dielectric layer, and a second portion over the second gate dielectric layer, removing the second portion, performing an annealing process to diffuse fluorine in the first portion into the first gate dielectric layer, and at a time after the annealing process, forming a first work-function layer and a second work-function layer over the first gate dielectric layer and the second gate dielectric layer, respectively.Type: ApplicationFiled: October 31, 2024Publication date: February 20, 2025Inventors: Hsin-Yi Lee, Weng Chang, Hsiang-Pi Chang, Huang-Lin Chao, Chung-Liang Cheng, Chi On Chui, Kun-Yu Lee, Tzer-Min Shen, Yen-Tien Tung, Chun-I Wu
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Publication number: 20250056832Abstract: Methods for tuning effective work functions of gate electrodes in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a semiconductor device includes a channel region over a semiconductor substrate; a gate dielectric layer over the channel region; and a gate electrode over the gate dielectric layer, the gate electrode including a first work function metal layer over the gate dielectric layer, the first work function metal layer including aluminum (Al); a first work function tuning layer over the first work function metal layer, the first work function tuning layer including aluminum tungsten (AIW); and a fill material over the first work function tuning layer.Type: ApplicationFiled: October 30, 2024Publication date: February 13, 2025Inventors: Hsin-Yi Lee, Cheng-Lung Hung, Weng Chang, Chi On Chui
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Patent number: 12183638Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.Type: GrantFiled: November 1, 2023Date of Patent: December 31, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Hsin-Han Tsai, Chung-Chiang Wu, Cheng-Lung Hung, Weng Chang, Chi On Chui
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Patent number: 12176401Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming epitaxial source/drain regions on opposite sides of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, and depositing a work-function layer over the gate dielectric layer. The work-function layer comprises a seam therein. A silicon-containing layer is deposited to fill the seam. A planarization process is performed to remove excess portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer. Remaining portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer form a gate stack.Type: GrantFiled: August 9, 2023Date of Patent: December 24, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Patent number: 12176251Abstract: The present disclosure provides a semiconductor device with a profiled work-function metal gate electrode. The semiconductor structure includes a metal gate structure formed in an opening of an insulating layer. The metal gate structure includes a gate dielectric layer, a barrier layer, a work-function metal layer between the gate dielectric layer and the barrier layer and a work-function adjustment layer over the barrier layer, wherein the work-function metal has an ordered grain orientation. The present disclosure also provides a method of making a semiconductor device with a profiled work-function metal gate electrode.Type: GrantFiled: July 25, 2023Date of Patent: December 24, 2024Assignee: Taiwan Semiconductor Manufacturing Company LimitedInventors: Da-Yuan Lee, Hung-Chin Chung, Hsien-Ming Lee, Kuan-Ting Liu, Syun-Ming Jang, Weng Chang, Wei-Jen Lo
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Patent number: 12166095Abstract: Methods for tuning effective work functions of gate electrodes in semiconductor devices and semiconductor devices formed by the same are disclosed. In an embodiment, a semiconductor device includes a channel region over a semiconductor substrate; a gate dielectric layer over the channel region; and a gate electrode over the gate dielectric layer, the gate electrode including a first work function metal layer over the gate dielectric layer, the first work function metal layer including aluminum (Al); a first work function tuning layer over the first work function metal layer, the first work function tuning layer including aluminum tungsten (AlW); and a fill material over the first work function tuning layer.Type: GrantFiled: November 30, 2023Date of Patent: December 10, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Hsin-Yi Lee, Cheng-Lung Hung, Weng Chang, Chi On Chui
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Patent number: 12166074Abstract: A method includes removing a first dummy gate stack and a second dummy gate stack to form a first trench and a second trench. The first dummy gate stack and the second dummy gate stack are in a first device region and a second device region, respectively. The method further includes depositing a first gate dielectric layer and a second gate dielectric layer extending into the first trench and the second trench, respectively, forming a fluorine-containing layer comprising a first portion over the first gate dielectric layer, and a second portion over the second gate dielectric layer, removing the second portion, performing an annealing process to diffuse fluorine in the first portion into the first gate dielectric layer, and at a time after the annealing process, forming a first work-function layer and a second work-function layer over the first gate dielectric layer and the second gate dielectric layer, respectively.Type: GrantFiled: February 21, 2022Date of Patent: December 10, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Hsin-Yi Lee, Weng Chang, Hsiang-Pi Chang, Huang-Lin Chao, Chung-Liang Cheng, Chi On Chui, Kun-Yu Lee, Tzer-Min Shen, Yen-Tien Tung, Chun-I Wu
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Publication number: 20240395875Abstract: Semiconductor devices and methods of manufacturing the semiconductor devices are disclosed herein. The methods include forming nanostructures in a multilayer stack of semiconductor materials. An interlayer dielectric is formed surrounding the nanostructures and a gate dielectric is formed surrounding the interlayer dielectric. A first work function layer is formed over the gate dielectric. Once the first work function layer has been formed, an annealing process is performed on the resulting structure and oxygen is diffused from the gate dielectric into the interlayer dielectric. After performing the annealing process, a second work function layer is formed adjacent the first work function layer. A gate electrode stack of a nano-FET device is formed over the nanostructures by depositing a conductive fill material over the second work function layer.Type: ApplicationFiled: July 30, 2024Publication date: November 28, 2024Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Publication number: 20240387647Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming epitaxial source/drain regions on opposite sides of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, and depositing a work-function layer over the gate dielectric layer. The work-function layer comprises a seam therein. A silicon-containing layer is deposited to fill the seam. A planarization process is performed to remove excess portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer. Remaining portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer form a gate stack.Type: ApplicationFiled: July 30, 2024Publication date: November 21, 2024Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Publication number: 20240387644Abstract: Ruthenium of a metal gate (MG) and/or a middle end of line (MEOL) structure is annealed to reduce, or even eliminate, seams after the ruthenium is deposited. Because the annealing reduces (or removes) seams in deposited ruthenium, electrical performance is increased because resistivity of the MG and/or the MEOL structure is decreased. Additionally, for MGs, the annealing generates a more even deposition profile, which results in a timed etching process producing a uniform gate height. As a result, more of the MGs will be functional after etching, which increases yield during production of the electronic device.Type: ApplicationFiled: July 24, 2024Publication date: November 21, 2024Inventors: Hsin-Han TSAI, Hsiang-Ju LIAO, Yi-Lun LI, Cheng-Lung HUNG, Weng CHANG, Chi On CHUI, Jo-Chun HUNG, Chih-Wei LEE, Chia-Wei CHEN
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Publication number: 20240379777Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming a source/drain region on a side of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, depositing a metal-containing layer over the gate dielectric layer, and depositing a silicon-containing layer on the metal-containing layer. The metal-containing layer and the silicon-containing layer in combination act as a work-function layer. A planarization process is performed to remove excess portions of the silicon-containing layer, the metal-containing layer, and the gate dielectric layer, with remaining portions of the silicon-containing layer, the metal-containing layer, and the gate dielectric layer forming a gate stack.Type: ApplicationFiled: July 25, 2024Publication date: November 14, 2024Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui, Chun-I Wu, Huang-Lin Chao
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Publication number: 20240379812Abstract: A semiconductor device and a method of forming the same are provided. The semiconductor device includes a gate stack over an active region of a substrate. The gate stack includes a gate dielectric layer and a first work function layer over the gate dielectric layer. The first work function layer includes a plurality of first layers and a plurality of second layers arranged in an alternating manner over the gate dielectric layer. The plurality of first layers include a first material. The plurality of second layers include a second material different from the first material.Type: ApplicationFiled: July 25, 2024Publication date: November 14, 2024Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui
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Publication number: 20240379809Abstract: In an embodiment, a device includes: a p-type transistor including: a first channel region; a first gate dielectric layer on the first channel region; a tungsten-containing work function tuning layer on the first gate dielectric layer; and a first fill layer on the tungsten-containing work function tuning layer; and an n-type transistor including: a second channel region; a second gate dielectric layer on the second channel region; a tungsten-free work function tuning layer on the second gate dielectric layer; and a second fill layer on the tungsten-free work function tuning layer.Type: ApplicationFiled: July 24, 2024Publication date: November 14, 2024Inventors: Hsin-Yi Lee, Weng Chang, Chi On Chui