Abstract: A method and apparatus for manufacturing a press component without generating cracks in a flange on an inner circumferential side of a curved portion includes press working by a free bending method on a blank consisting of an ultra-high tensile strength steel sheet. A press component is manufactured by performing cold press working on a blank of an ultra-high tensile strength steel sheet. By the press working, a material inflow facilitating portion that increases the amount by which a portion of the blank to be formed into an end portion of the press component flows into a portion of the blank to be formed into a flange on an inner circumferential side of the curved portion of the press component is provided in the vicinity of the portion of the blank to be formed into the flange on an inner circumferential side of the curved portion of the press component.

Abstract: A blank that is a material for an elongated press formed article having a substantially hat shaped lateral cross-section profile including a top plate section, a ridge line section, a flange section, and vertical wall section, and configured with a first portion in which the top plate section has a fixed width, and a second portion including a curved portion in which the top plate section exhibits an L-shape in plan view due to the vertical wall section, the ridge line section, and the flange section curving along with the width of the top plate section gradually increasing. The blank has a shape of an opened-out shape of the press formed article, additionally with a first recess, a protrusion, and a second recess provided to an edge of an excess portion additionally provided at an edge of a location that will form the flange section configuring the curved portion.

Abstract: A blank for forming a pressed article, the blank including a flat pattern edge configuring an edge on one length direction side of the blank, and an excess portion formed at the flat pattern edge. An edge of the excess portion includes a first convex portion that protrudes toward the one length direction side of the blank with respect to the flat pattern edge, a first concave portion that is adjacent to the first convex portion at a width direction outer side of the blank, that is formed in a concave shape, and that connects the flat pattern edge and the first convex portion together, and a second concave portion that is adjacent to the first convex portion at a width direction inner side of the blank, that is formed in a concave shape, and that connects the flat pattern edge and the first convex portion together.

Abstract: A method of forming a metal sheet into a target shape by press-forming, such that the metal sheet is formed into an intermediate shape that is different from the target shape and then the target shape is formed from the intermediate shape, the method includes: when forming the intermediate shape from the metal sheet, forming the intermediate shape by forming a first region including at least a portion at which a ratio of sheet thickness reduction from the metal sheet is larger when the target shape is formed via the intermediate shape than when the target shape is formed directly from the metal sheet.

Abstract: A hold device is attached to press tooling. The hold device includes a distance member attached to a holder, and a moving device attached to a first die unit. The holder is provided in a movable manner with respect to a punch in a press direction, and a pad is provided in a movable manner with respect to a die in the press direction. The distance member is pivotable between a home position in which the distance member does not come into contact with the second die and a preventive position in which the distance between the pad and the holder in the press direction is prevented from being equal to or less than a predetermined distance. As the holder moves relative to the punch in the first direction, the moving device causes the distance member to pivot from the home position toward the preventive position.

Abstract: A pressed article manufacturing method employing a press mold equipped with a punch and a die to manufacture a pressed article including a first wall, a second wall extending out from an end portion on at least one length direction side of the first wall toward a back face side of the first wall, and a third wall extending out from a leading end portion of the second wall toward a front face side of the second wall. The manufacturing method includes using the punch and the die to apply pressure to and grip a portion on a base end side of the second wall in a first warp shape in which the base end side portion is warped so as to be convex on a back face side of the second wall as viewed in lateral cross-section in a state prior to demolding from the press mold.

Abstract: This press-forming apparatus is a press-forming apparatus for manufacturing a press-formed article from a workpiece sheet by moving at least one of a die and a punch so as to be close to each other in a press-forming direction, the press-formed article having a top portion, a first sidewall portion, and a second sidewall portion, the first sidewall portion and the second sidewall portion being connected to ridge portions formed on both edges of the top portion, wherein the die includes: a die slide; a first divisional die; a second divisional die; a second divisional die driving unit; a die pad; a die pad driving unit; an insert block; and an insert block driving unit.

Abstract: A method for manufacturing a hat-shaped cross-section component includes a gripping process, a bending and stretching process, and a bend back process. In the gripping process, a pair of vertical walls of an elongated preliminarily formed component are disposed outside of a punch, and a top plate is gripped using the punch and a pad. In the bending and stretching process, die moves toward the punch side relative to the preliminarily formed component, and the die bends and stretches the vertical walls toward the opposite side to the top plate at one side in the length direction of the preliminarily formed component. In the bend back process, a holder moves toward the pad side relative to the preliminarily formed component, and the holder bends back the vertical walls toward the top plate side at another side in the length direction of the preliminarily formed component.

Abstract: The manufacturing method includes a first step in which a pad holding state is established and a second step in which pad draw forming is performed after the first step is completed.

Abstract: To produce an L-shaped pressed component without causing occurrence of wrinkles or cracks through first to third steps: the first step where a portion of a blank 8, having tensile strength of 1180 MPa or more, to be formed into a portion disposed outward of a curved portion is held in a state of being clamped by a blank holder 73 and a die 71, and a portion of the blank 8 to be formed into a top plate 11 is held in a state of being clamped by a pad 74 and a punch 72; the second step where a vertical wall 14, a concave ridge 17 and a flange 15 on the inner side of a curved portion 1a are formed by bend forming with a bending die 75, thus forming one, two or more material inflow promoting portion, which increases an inflow amount of the blank 8 flowing into a portion to be formed into the flange 15 on the inner side of the curved portion 1a, in the vicinity of a portion of the blank 8 to be formed into the flange 15 on the inner side of the curved portion 1a of the pressed component 1; and the third step where

Abstract: A hat-shaped cross-section component manufacturing apparatus includes: a die that includes a forming face that grips and presses a metal stock sheet; a blank holder, that includes a forming face that grips and presses the metal stock sheet so as to configure a forming face corresponding to the forming face of the die, a pad that is disposed inside the opening formed in the die, and that includes a forming face that grips and presses the metal stock sheet; and a punch that is disposed facing the pad and that includes a forming face that grips and presses the metal stock sheet so as to configure a forming face corresponding to the forming face of the pad. The hat-shaped cross-section component manufacturing apparatus further includes a pressure limiting device that limits a formed curving component from being pressed between the pad and the blank holder during demolding.

Abstract: A curved part 10 having a hat-shaped cross section is produced by press-forming without causing cracks and wrinkles. When producing a curved part 10, which is made up of a top plate 11, vertical walls 12a and 12b extended in parallel with each other along ridgelines 14a and 14b of the top plate, and outwardly directed flanges 13a and 13b which connect to leading edges of the vertical walls, and has a generally hat-shaped cross section, by press forming, the metal material sheet 601 is interposed and constrained by the die 502 and the blank holder 505 and is press-formed while the metal material sheet 601 being interposed and constrained by the pad 503 and the punch 504.

Abstract: A method for manufacturing a hat-shaped cross-section component includes a gripping process, a bending and stretching process, and a bend back process. In the gripping process, a pair of vertical walls of an elongated preliminarily formed component that has been formed into a hat-shaped cross-section formed into a hat shaped cross section profile are disposed at a width direction outside of a punch, and a top plate of the preliminarily formed component is gripped using the punch and a pad. In the bending and stretching process, after the gripping process, a die provided on both width direction sides of the pad is moved toward the punch side relative to the preliminarily formed component, and the die is used to bend and stretch the vertical walls toward the opposite side to the top plate at one side in the length direction of the preliminarily formed component.

Abstract: A method produces a press-molded article having a hat shaped cross-section with flanges at both sides, a top plate, vertical walls at both sides, and having a shape curved in the vertical direction to an inverted checkmark shape along the longitudinal direction when the molded article is viewed from a side face with the top plate section on the top side. An intermediate molded body is formed by drawing a metal stock sheet into an intermediate shape, and after preparing the outside shape of the intermediate molded body by trimming, drawing is subsequently performed to form the final shape.

Abstract: A hat-shaped cross-section component manufacturing apparatus includes: a die that includes a forming face that presses both side portions of a metal stock sheet; a punch that includes a forming face that presses a central portion of the metal stock sheet; a pad that includes a forming face that presses and grips the central portion of the metal stock sheet against the punch; and a blank holder that includes a forming face that presses and grips the both side portions of the metal stock sheet against the die. The hat-shaped cross-section component manufacturing apparatus further includes a pressure limiting device configured including a floating block that moves together with the blank holder when forming of a curving component has been completed, that is interposed between the pad and the blank holder, and that limits pressing of the formed curving component between the pad and the blank holder during demolding.

Abstract: A method and apparatus for manufacturing a press component without generating cracks in a flange on an inner circumferential side of a curved portion includes press working by a free bending method on a blank consisting of an ultra-high tensile strength steel sheet. A press component is manufactured by performing cold press working on a blank of an ultra-high tensile strength steel sheet. By the press working, a material inflow facilitating portion that increases the amount by which a portion of the blank to be formed into an end portion of the press component flows into a portion of the blank to be formed into a flange on an inner circumferential side of the curved portion of the press component is provided in the vicinity of the portion of the blank to be formed into the flange on an inner circumferential side of the curved portion of the press component.

Abstract: This press-formed article includes: a top sheet portion; a sidewall continuing to the top sheet portion via a convex ridge line portion; a flange continuing to the sidewall via a concaved ridge line portion; and an outward flange continuing from an edge portion of the top sheet portion to an edge portion of the flange, via an edge portion of the convex ridge line portion, an edge portion of the sidewall, and an edge portion of the concaved ridge line portion, wherein in the same unit, an average thickness TAve, a minimum thickness TMin, and a maximum thickness TMax of the outward flange satisfy Equation 1 and Equation 2. 0.8×TAve?TMin<TAve??(Equation 1) TAve<TMax?1.

Abstract: This press-forming apparatus is a press-forming apparatus for manufacturing a press-formed article from a workpiece sheet by moving at least one of a die and a punch so as to be close to each other in a press-forming direction, the press-formed article having a top portion, a first sidewall portion, and a second sidewall portion, the first sidewall portion and the second sidewall portion being connected to ridge portions formed on both edges of the top portion, wherein the die includes: a die slide; a first divisional die; a second divisional die; a second divisional die driving unit; a die pad; a die pad driving unit; an insert block; and an insert block driving unit.

Abstract: A press-forming method which press-forms a final shaped article which comprises a top sheet part, vertical wall parts, and flange parts and which has at least one bent part in a longitudinal direction, which method forms the top sheet part, vertical wall parts, bent part, and flange parts, includes a first shaping process of bending a flange part at an intersecting part until an angle of the flange part with a horizontal line becomes ?1 in a plane which includes a horizontal line which connects an intersecting part of a vertical wall part and a flange part and a center of curvature of the bent part and which is vertical to the high strength steel sheet and a second shaping process of additionally bending the flange part after the first shaping process at the intersecting part until the angle of the flange part with the horizontal line becomes ?2 in that plane, makes the additional bending angle ? of ?1-?2 predetermined ranges, and thereby reduces the warping and torsion of the final shaped article.

Abstract: An apparatus for identification of a cause of occurrence of springback having a press forming analyzer for numerically analyzing forming conditions of press forming to obtain forming data of a press formed part, a springback analyzer for numerically analyzing said forming data to calculate a springback value, and a processor for processing at least one of a physical property value and physical property quantity data of part of the regions of said press formed part among forming data of said press formed part and making said springback analyzer calculate the springback value based on the results of said processing.