Patents by Inventor Yasuyuki Yanase

Yasuyuki Yanase has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10600880
    Abstract: A semiconductor device includes a substrate having a main surface inclined in an off-direction from a {0001} surface, and a semiconductor layer. The semiconductor layer includes a level difference for alignment mark. An epitaxial layer is disposed on a first portion of the main surface, the first portion being situated on an off-angle upstream side of the level difference, and on a second portion of the main surface, the second portion being situated on an off-angle downstream side of the level difference. A value of |WL?WR| is 1 ?m or less, in which WL represents a distance from a center of the level difference to a boundary between an off-angle upstream side corner portion of the level difference and a main surface or a {0001} facet plane generated on the main surface, and WR represents a distance from the center of the level difference to a boundary between an off-angle downstream side corner portion of the level difference and the main surface or the {0001} facet plane generated on the main surface.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: March 24, 2020
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Tsutomu Kiyosawa, Yasuyuki Yanase, Kazuhiro Kagawa
  • Publication number: 20180315823
    Abstract: A semiconductor device includes a substrate having a main surface inclined in an off-direction from a {0001} surface, and a semiconductor layer. The semiconductor layer includes a level difference for alignment mark. An epitaxial layer is disposed on a first portion of the main surface, the first portion being situated on an off-angle upstream side of the level difference, and on a second portion of the main surface, the second portion being situated on an off-angle downstream side of the level difference. A value of |WL?WR| is 1 ?m or less, in which WL represents a distance from a center of the level difference to a boundary between an off-angle upstream side corner portion of the level difference and a main surface or a {0001} facet plane generated on the main surface, and WR represents a distance from the center of the level difference to a boundary between an off-angle downstream side corner portion of the level difference and the main surface or the {0001} facet plane generated on the main surface.
    Type: Application
    Filed: July 5, 2018
    Publication date: November 1, 2018
    Inventors: Tsutomu KIYOSAWA, Yasuyuki YANASE, Kazuhiro KAGAWA
  • Patent number: 10043877
    Abstract: A semiconductor device includes a substrate having a main surface inclined in an off-direction from a {0001} surface, a semiconductor layer, and an epitaxial layer. The semiconductor layer includes a trench. Where an upstream side is an off-angle upstream side and a downstream side is an off-angle downstream side in a direction with the off-direction projected on the main surface of the substrate, a side wall of the trench includes first and second side wall portions facing each other and each crossing the off-direction of the substrate. The first side wall portion is situated closer to the off-angle upstream side than the second side wall portion.
    Type: Grant
    Filed: February 15, 2017
    Date of Patent: August 7, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tsutomu Kiyosawa, Yasuyuki Yanase, Kazuhiro Kagawa
  • Publication number: 20170170288
    Abstract: A semiconductor device includes a substrate having a main surface inclined in an off-direction from a {0001} surface, a semiconductor layer, and an epitaxial layer. The semiconductor layer includes a trench. Where an upstream side is an off-angle upstream side and a downstream side is an off-angle downstream side in a direction with the off-direction projected on the main surface of the substrate, a side wall of the trench includes first and second side wall portions facing each other and each crossing the off-direction of the substrate. The first side wall portion is situated closer to the off-angle upstream side than the second side wall portion.
    Type: Application
    Filed: February 15, 2017
    Publication date: June 15, 2017
    Inventors: TSUTOMU KIYOSAWA, YASUYUKI YANASE, KAZUHIRO KAGAWA
  • Patent number: 9362366
    Abstract: An ohmic electrode layer is disposed on a second main surface of a silicon carbide substrate, and a metal electrode layer is disposed on the ohmic electrode layer. A notch is formed along at least one pair of sides, facing each other, of a periphery of the second main surface of the silicon carbide substrate. The cross-section of the notch orthogonal to a side of the second main surface has a corner. In the cross-section, a thickness of the silicon carbide substrate at an edge thereof under which the notch is formed is smaller than a thickness of the silicon carbide substrate in a region under which the notch is not formed, and larger than a thickness of the silicon carbide substrate in a region under which a bottom of the corner is formed.
    Type: Grant
    Filed: April 21, 2014
    Date of Patent: June 7, 2016
    Assignee: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Yasuyuki Yanase, Tsutomu Kiyosawa
  • Patent number: 9307630
    Abstract: A device mounting board comprises: a heat dissipating substrate formed of a material containing at least one metal material selected from a group including Al, Mg, and Ti; an insulting resin layer laminated on the heat dissipating substrate; and a wiring layer laminated on the insulating resin layer, and on which a power module is to be mounted. The heat dissipating substrate comprises a random porous layer arranged such that it faces the insulating resin layer, and having cavities elongated in respective random directions.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: April 5, 2016
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Masayuki Nagamatsu, Mayumi Nakasato, Yasuyuki Yanase
  • Patent number: 9130036
    Abstract: A semiconductor device includes: a substrate with an off-angle; an SiC layer provided on a principal surface of the substrate, including an n type drift region, and having a trench whose bottom is located in the drift region; and a gate electrode provided in the trench in the SiC layer. In the trench in the SiC layer, a first angle formed by at least part of a first sidewall on an off-direction side and the principal surface of the substrate is an obtuse angle, and a second angle formed by at least part of a second sidewall opposite to the first sidewall and the principal surface of the substrate is an acute angle, in a cross section parallel to a direction of a normal line to the principal surface of the substrate and a direction of a c-axis of the substrate.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: September 8, 2015
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Tsutomu Kiyosawa, Kazuhiro Kagawa, Yasuyuki Yanase, Haruyuki Sorada
  • Publication number: 20150249133
    Abstract: An ohmic electrode layer is disposed on a second main surface of a silicon carbide substrate, and a metal electrode layer is disposed on the ohmic electrode layer. A notch is formed along at least one pair of sides, facing each other, of a periphery of the second main surface of the silicon carbide substrate. The cross-section of the notch orthogonal to a side of the second main surface has a corner. In the cross-section, a thickness of the silicon carbide substrate at an edge thereof under which the notch is formed is smaller than a thickness of the silicon carbide substrate in a region under which the notch is not formed, and larger than a thickness of the silicon carbide substrate in a region under which a bottom of the corner is formed.
    Type: Application
    Filed: April 21, 2014
    Publication date: September 3, 2015
    Inventors: Yasuyuki Yanase, Tsutomu Kiyosawa
  • Publication number: 20150137221
    Abstract: A semiconductor device includes: a substrate with an off-angle; an SiC layer provided on a principal surface of the substrate, including an n type drift region, and having a trench whose bottom is located in the drift region; and a gate electrode provided in the trench in the SiC layer. In the trench in the SiC layer, a first angle formed by at least part of a first sidewall on an off-direction side and the principal surface of the substrate is an obtuse angle, and a second angle formed by at least part of a second sidewall opposite to the first sidewall and the principal surface of the substrate is an acute angle, in a cross section parallel to a direction of a normal line to the principal surface of the substrate and a direction of a c-axis of the substrate.
    Type: Application
    Filed: December 6, 2013
    Publication date: May 21, 2015
    Inventors: Tsutomo Kiyosawa, Kazuhiro Kagawa, Yasuyuki Yanase, Haruyuki Sorada
  • Patent number: 8939348
    Abstract: After a microcrystalline layer having a grain size that is finer than that of a base member is formed on the surface of at least one of a first bonding portion and a second bonding portion, the gap between the first bonding portion and the second bonding portion is filled with a solution into which copper oxide can be eluted, so as to deposit copper oxide contained in the surface oxide film into the solution. By applying pressure and by heating at a temperature of at most the copper recrystallization temperature, the components contained in the solution are removed except for copper, so as to elute copper oxide, thereby bonding the first bonding portion and the second bonding portion via the copper thus deposited. Subsequently, the copper is solid-phase diffused into the first bonding portion and the second bonding portion.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: January 27, 2015
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Yasuyuki Yanase, Koichi Saito
  • Patent number: 8847238
    Abstract: A semiconductor layer 102 having a drift region 132, a body region 103, and a source region 104 provided at a position next to the body region 103; an epitaxial layer 106 in contact with the body region; and a gate insulating film 107 provided on the epitaxial layer are formed on a principal surface of a semiconductor substrate 101. The epitaxial layer includes an interface epitaxial layer 106i in contact with the body region, a first epitaxial layer 106a on the interface epitaxial layer 106i, and a second epitaxial layer 106b on the first epitaxial layer 106a. An impurity concentration of the interface epitaxial layer is higher than an impurity concentration of the first epitaxial layer, and lower than an impurity concentration of the second epitaxial layer.
    Type: Grant
    Filed: May 20, 2013
    Date of Patent: September 30, 2014
    Assignee: Panasonic Corporation
    Inventors: Tsutomu Kiyosawa, Masao Uchida, Nobuyuki Horikawa, Koutarou Tanaka, Kazuhiro Kagawa, Yasuyuki Yanase, Takashi Hasegawa
  • Patent number: 8814029
    Abstract: The gap between first and second bonding portions is filled with a disperse solution obtained by dispersing copper micro-particles into a solution for copper oxide elution, so as to elute copper oxide configured as the outermost layer of the first bonding portion and copper oxide configured as the outermost layer of the second bonding portion, and copper oxide formed on the surface of each copper micro-particle. Pressure is applied to the first and second bonding portions using a press machine so as to raise the pressure of the disperse solution. At the same time, heat is applied under a relatively low temperature condition of 200° C. to 300° C., so as to remove the components contained in the disperse solution except for copper, thereby depositing copper. Thus, a first base portion and a second base portion are bonded via a copper bonded portion containing copper derived from the copper micro-particles.
    Type: Grant
    Filed: February 19, 2013
    Date of Patent: August 26, 2014
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasuyuki Yanase, Koichi Saito, Yasuhiro Kohara
  • Publication number: 20140183562
    Abstract: A semiconductor layer 102 having a drift region 132, a body region 103, and a source region 104 provided at a position next to the body region 103; an epitaxial layer 106 in contact with the body region; and a gate insulating film 107 provided on the epitaxial layer are formed on a principal surface of a semiconductor substrate 101. The epitaxial layer includes an interface epitaxial layer 106i in contact with the body region, a first epitaxial layer 106a on the interface epitaxial layer 106i, and a second epitaxial layer 106b on the first epitaxial layer 106a. An impurity concentration of the interface epitaxial layer is higher than an impurity concentration of the first epitaxial layer, and lower than an impurity concentration of the second epitaxial layer.
    Type: Application
    Filed: May 20, 2013
    Publication date: July 3, 2014
    Inventors: Tsutomu Kiyosawa, Masao Uchida, Nobuyuki Horikawa, Koutarou Tanaka, Kazuhiro Kagawa, Yasuyuki Yanase, Takashi Hasegawa
  • Publication number: 20130230740
    Abstract: After a microcrystalline layer having a grain size that is finer than that of a base member is formed on the surface of at least one of a first bonding portion and a second bonding portion, the gap between the first bonding portion and the second bonding portion is filled with a solution into which copper oxide can be eluted, so as to deposit copper oxide contained in the surface oxide film into the solution. By applying pressure and by heating at a temperature of at most the copper recrystallization temperature, the components contained in the solution are removed except for copper, so as to elute copper oxide, thereby bonding the first bonding portion and the second bonding portion via the copper thus deposited. Subsequently, the copper is solid-phase diffused into the first bonding portion and the second bonding portion.
    Type: Application
    Filed: February 19, 2013
    Publication date: September 5, 2013
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Yasuyuki YANASE, Koichi SAITO
  • Patent number: 8497163
    Abstract: A semiconductor substrate and a copper sheet stacked with an insulating resin layer are bonded together at a temperature of 130° C. or below (first temperature) so that an element electrode provided on the semiconductor substrate connects to the copper sheet before a thinning process. Then the semiconductor substrate and the copper sheet, on which the insulating resin layer has been stacked, are press-bonded at a high temperature of 170° C. or above (second temperature) with the copper sheet thinned to thickness of a wiring layer. Then the wiring layer (rewiring) is formed by patterning the thinned copper sheet.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: July 30, 2013
    Inventors: Koichi Saito, Yoshio Okayama, Yasuyuki Yanase
  • Patent number: 8373281
    Abstract: A semiconductor element mounted on an insulating resin layer formed on a wiring layer is sealed by a sealing resin. On the wiring layer, a protruding electrode protruding to the side of the semiconductor element and a protruding section are integrally formed with the wiring layer, respectively. The protruding electrode is electrically connected to an element electrode of the semiconductor element by penetrating the insulating resin layer. The protruding section is arranged to surround the semiconductor element along the four sides of the semiconductor element, and is embedded in the sealing resin up to a position above a section where the protruding electrode and the element electrode are bonded.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: February 12, 2013
    Inventors: Hajime Kobayashi, Mayumi Nakasato, Ryosuke Usui, Yasuyuki Yanase, Koichi Saito
  • Patent number: 8362611
    Abstract: A semiconductor module is of a structure such that a wiring layer, an insulating resin layer and a semiconductor device are stacked in this order by bonding them together with compression. In the wiring layer, bump electrodes each having a base and a tip portion are provided in positions corresponding respectively to device electrodes of the semiconductor device. The bump electrodes penetrate the insulating resin layer and are electrically coupled to the corresponding device electrodes.
    Type: Grant
    Filed: September 25, 2008
    Date of Patent: January 29, 2013
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasuyuki Yanase, Yoshio Okayama, Ryosuke Usui
  • Patent number: 8338946
    Abstract: An electrode for a semiconductor device is formed on the mounting surface (particularly, the outer periphery thereof) of a semiconductor substrate in a semiconductor module. In order to secure a large gap between the electrodes, an insulating layer is formed on the electrode. Also formed are a plurality of bumps penetrating the insulating layer and connected to the electrode, and a rewiring pattern integrally formed with the bumps. The rewiring pattern includes a bump area and a wiring area extending contiguously with the bump area. The insulating layer is formed to have a concave upper surface in an interval between the bumps, and the wiring area of the rewiring pattern is formed to fit that upper surface. The wiring area of the rewiring pattern is formed to be depressed toward the semiconductor substrate in relation to the bump area of the rewiring pattern.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: December 25, 2012
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yasuyuki Yanase, Yoshio Okayama, Kiyoshi Shibata, Yasunori Inoue, Hideki Mizuhara, Ryosuke Usui, Tetsuya Yamamoto, Masurao Yoshii
  • Patent number: 8338853
    Abstract: Light emitters and substrates for light emitters are provided to improve light-emitting efficiency and achieve improvement in crystal quality. A light emitter includes a single-crystal substrate, an oriented microcrystal layer, and a light-emitting layer. The light-emitting layer is made of a nitride semiconductor by means of a vapor-phase growth method. In the oriented microcrystal layer, the proportion of crystals, in which one of crystal axes is oriented with respect to the single-crystal substrate, is 5-9 out of 10 crystals. An average diameter of the crystal grains of the respective crystals, contained in the oriented microcrystal layer, is 1-1,000 nm. A light emitter may be equipped with an intermediate layer, a light-emitting layer, and a clad layer. These layers are formed on the oriented microcrystal layer by a vapor-phase growth method. The light-emitting layer contains microcrystal grains whose average grain diameter is 1-1,000 nm.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: December 25, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Akira Kiyama, Rentaro Mori, Hiroya Inaoka, Masayuki Ichiyanagi, Nobuhiko Sawaki, Yoshio Honda, Yasuyuki Yanase
  • Patent number: 8309864
    Abstract: A device mounting board includes: an insulating resin layer; a wiring layer disposed on one main surface of the insulating resin layer; and a bump electrode connected electrically to the wiring layer and protruding on a side of the insulating resin layer from the wiring layer. A side surface of the bump electrode is curved inwardly toward the center axis of the bump electrode as viewed in a cross section including the center axis of the bump electrode, and the radius of curvature of the side surface changes continuously from a wiring layer end to a head end of the bump electrode.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: November 13, 2012
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Hajime Kobayashi, Yasuyuki Yanase, Tetsuya Yamamoto, Yoshio Okayama