Patents by Inventor Yoshiaki Nakazawa

Yoshiaki Nakazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10857858
    Abstract: This door inner panel is a door inner panel formed of a metal sheet and includes a first panel portion having a first top sheet portion and a first standing wall portion connected to the first top sheet portion, a second panel portion having a second top sheet portion disposed with a gap with the first top sheet portion of the first panel portion and a second standing wall portion connected to the second top sheet portion, a flange portion connected to the first standing wall portion and the second standing wall portion, and a flat sheet portion disposed between the first panel portion and the second panel portion, the first standing wall portion and the second standing wall portion respectively have a level difference portion, and both ends of the flat sheet portion are integrated with the flange portion or the level difference portions.
    Type: Grant
    Filed: March 16, 2017
    Date of Patent: December 8, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenichiro Otsuka, Atsushi Ono, Yoshiyuki Kaseda, Yoshiaki Nakazawa
  • Publication number: 20200346267
    Abstract: The present invention provides a hot-stamping formed article made of steel, in which the hot-stamping formed article has at least one of a tensile strength of 1200 MPa or more and a martensitic steel structure and includes a first portion, a corner portion, and a second portion, which are sequentially continuous from one end portion to the other end portion in a longitudinal direction, each of the first portion, the corner portion, and the second portion includes a top sheet and two vertical walls connected to the top sheet when viewed in a cross section perpendicular to the longitudinal direction, the second portion includes a first outwardly-extending flange adjacent to the vertical wall, and the corner portion includes a vertical flange extending from the vertical wall of the first portion, a second outwardly-extending flange adjacent to the vertical wall located on an outer peripheral side of the corner portion out of the two vertical walls, and a transition portion in which the vertical flange and the se
    Type: Application
    Filed: September 8, 2017
    Publication date: November 5, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Kenichiro OTSUKA, Yoshiyuki KASEDA, Yoshiaki NAKAZAWA
  • Patent number: 10807137
    Abstract: A method for producing a press-formed product that includes a pair of flat sections and a bend section that connects the flat sections, in which a bending radius of the bend section is R2 and an interior angle formed by the pair of flat sections is ?2, includes the steps bellow. In the first forming step, an intermediate formed product including a bend section in which a bending radius is R1 and an interior angle is ?1 is formed. In the second forming step, a portion of a bend section of the intermediate formed product is formed into the bend section of the press-formed product. R1, ?1, R2 and ?2 satisfy the conditions of Formulae (1) to (3) below: 1.05<A1/A2??(1); 1.0<R1/R2??(2); A1/A2<6.0/(R1/R2)??(3), where, A1, A2 represents the supplementary angle of the interior angle ?1, ?2, respectively.
    Type: Grant
    Filed: January 25, 2016
    Date of Patent: October 20, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenichiro Otsuka, Yoshiaki Nakazawa, Ryuichi Nishimura, Masahiro Saito
  • Patent number: 10799930
    Abstract: This press forming method is a press forming method of manufacturing a press-formed article from a workpiece sheet using a press forming apparatus including a punch, a die, a punch pad, and a die pad, in which, when the workpiece sheet is clamped between the die and the punch, a surface of the workpiece sheet on a die side in a section between a point in contact with a die bottom end shoulder portion and a point in contact with the die pad is in non-contact with the die and the die pad, and an end surface of a punch side blank holding surface adjacent to a punch shoulder portion is flush with the punch shoulder portion or located on a more inner side of the punch than the punch shoulder portion.
    Type: Grant
    Filed: March 2, 2016
    Date of Patent: October 13, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiya Suzuki, Yoshiaki Nakazawa, Masahiro Nakata
  • Publication number: 20200306866
    Abstract: There is provided a resistance spot welding apparatus including a first rod-shaped electrode body, second rod-shaped electrode body, first ring-shaped member, second ring-shaped member, first elastic body, and second elastic body. The first rod-shaped electrode body and second rod-shaped electrode body are arranged facing each other, the first rod-shaped electrode body is inserted into a through hole of the first ring-shaped member, the first elastic body is connected to an opposite side of first ring-shaped member to second rod-shaped electrode body side, the first rod-shaped electrode body and first ring-shaped member are not electrically connected to each other, the second rod-shaped electrode body is inserted into a through hole of the second ring-shaped member, the second elastic body is connected to an opposite side of second ring-shaped member to first rod-shaped electrode body side, and the second rod-shaped electrode body and second ring-shaped member are not electrically connected each other.
    Type: Application
    Filed: June 15, 2020
    Publication date: October 1, 2020
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshiaki NAKAZAWA, Tohru Okada, Yasuhiro Ito, Masanori Yasuyama, Yasunori Sawa
  • Patent number: 10773755
    Abstract: A hat member 1 includes a top-plate portion 13, first ridges 113, and two side walls 11. The two side walls have a middle hardness Dc of 300 HV or higher. Each of the two side walls 11 includes a softened portion L and a strength-transition portion T adjacent to the softened portion L. The softened portion L has a hardness Dn lower than the middle hardness Dc by at least 8% (Dc?Dn?0.08Dc). The strength-transition portion T extends 0.5 mm or longer from the softened portion L toward the first end of the side wall. The strength-transition portion T has a hardness Dt that transitionally changes within the range of 8% to 1% lower than the middle hardness Dc (0.92Dc?Dt?0.99Dc). The hat member 1 further includes two second ridges 114 and two flanges 14.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: September 15, 2020
    Assignee: Nippon Steel Corporation
    Inventors: Masahiro Kubo, Yoshiaki Nakazawa, Naruhiko Nomura, Toshiya Suzuki
  • Patent number: 10766444
    Abstract: A bumper beam 100 includes a closing plate 2 and a hat member 1. The hat member 1 includes a top plate 1a, two flanges 1c, and two walls 1b. The hat member 1 includes a high-strength portion 10H and low-strength portions 10L. The high-strength portion 10H includes a longitudinally middle portion of each of the two walls 1a and extends a length of at least 250 mm. The high-strength portion 10H has a tensile strength not lower than 1.5 GPa. The low-strength portions 10L are located outward of the high-strength portion and extends a length not smaller than the height of the walls. The low-strength portions have a tensile strength lower than the tensile strength of the longitudinally middle portion of the two walls.
    Type: Grant
    Filed: March 7, 2018
    Date of Patent: September 8, 2020
    Assignee: Nippon Steel Corporation
    Inventors: Atsuo Koga, Yoshiaki Nakazawa, Satoshi Hirose
  • Patent number: 10758959
    Abstract: A manufacturing method includes a preparing step, an intermediate pressing step, a heating step, and a hot stamping step. In the preparing step, a blank is prepared. In the intermediate pressing step, press working is applied to the blank to produce an intermediate formed product. In the heating step, the intermediate formed product is heated. In the hot stamping step, press working is applied to the intermediate formed product to produce a panel-like formed product. In the hot stamping step, a machine including a first die, a second die, a punch, and a blank holder is used. While the intermediate formed product is pinched between the first die and the punch, the second die and the blank holder are moved relative to the first die and the punch, and thereby, the panel-like formed product is produced.
    Type: Grant
    Filed: September 14, 2016
    Date of Patent: September 1, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenichiro Otsuka, Yoshiaki Nakazawa
  • Patent number: 10751778
    Abstract: A method of manufacturing a quenched member includes heating a pressed intermediate article to an Ac3 transformation point of a steel sheet or higher, the intermediate article having been processed so as to have a rectangular cross-section and so as to include a terminal portion at which two terminal edges of the steel sheet are aligned with each other at a same side of the rectangular cross-section, and quenching the heated intermediate article inside a die.
    Type: Grant
    Filed: March 14, 2018
    Date of Patent: August 25, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiya Suzuki, Yoshiaki Nakazawa
  • Patent number: 10744547
    Abstract: A method of producing a press-formed product includes a steel plate heating step, a hot forging step and a hot stamping step. In the steel plate heating step, a steel plate is heated to 950° C. or more. In the hot forging step, the heated steel plate is forged to form a varying-thickness steel plate. In the hot stamping step, the heated varying-thickness steel plate is subjected to press-working by a press tooling to form a press-formed product, and the press-formed product that is formed is cooled inside the press tooling. Thus, a press-formed product that has high strength and for which a reduction in weight is possible can be produced.
    Type: Grant
    Filed: May 17, 2017
    Date of Patent: August 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiaki Nakazawa, Naruhiko Nomura, Toshiya Suzuki, Masahiro Kubo, Yasuhiro Ito
  • Patent number: 10744832
    Abstract: A control arm includes a pair of mounting portions provided separately from each other and a main body portion extending in a X-direction and connecting the pair of mounting portions. At a cross-section perpendicular to the X-direction at a position along the X-direction, the main body portion includes: a first V-shaped member having a first apex and opening from the first apex in a V-shape toward one side in a Y-direction, and a second V-shaped member having a second apex and opening from the second apex in a V-shape toward the other side in the Y-direction. At the cross-section, the first apex and the second apex are joined. At a cross-section perpendicular to the X-direction at the center position of the main body portion in the X-direction, an opening angle of the first V-shaped member and an opening angle of the second V-shaped member are each no more than 150°.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: August 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yujiro Tatsumi, Kenichiro Otsuka, Yoshiaki Nakazawa, Masanori Yasuyama, Hitoshi Sakuma, Ayaka Musha
  • Publication number: 20200238357
    Abstract: Provided is a coated steel sheet including a steel sheet, a first aluminum coating layer provided on a first surface of the steel sheet, a zinc compound layer or a metallic zinc layer provided on a surface of the first aluminum coating layer, and a second aluminum coating layer provided on a second surface of the steel sheet, as an outermost surface of the steel sheet. Further provided are a coated steel sheet coil using this coated steel sheet, and a method of producing a hot-press formed article, as well as an automobile part using a press formed article produced by the method of producing a hot-press formed article.
    Type: Application
    Filed: September 28, 2018
    Publication date: July 30, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masahiro KUBO, Yoshiaki NAKAZAWA, Toshiya SUZUKI, Naruhiko NOMURA, Soshi FUJITA, Hideaki IRIKAWA, Masahiro FUDA
  • Patent number: 10722935
    Abstract: Provided is a mechanical joining apparatus enabling stable riveting when joining metal sheets even when the sheets are large in deformation resistance, the apparatus comprising a punch and die, blank holder and power device, wherein the punch and die are arranged facing each other, the holder is configured by an electrode material able to push against and electrically heat the sheets by one end of the holder, the punch is comprised of a material able to drive in a rivet, the die is comprised of an electrode material able to support and electrically heat the sheets, and the power device is configured to start supply of current through the holder and die so as to raise the temperature of the sheets at the same time as the start of driving in of the rivet and to continue to supply current until the end of driving in of the rivet.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: July 28, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Seiji Furusako, Tohru Okada, Yasunobu Miyazaki, Fuminori Watanabe, Yoshiaki Nakazawa
  • Patent number: 10717123
    Abstract: A method for manufacturing the structural member (1), the method including: a first step in which the pad (15, 15A, 15B, 15C, 21) presses the forming material (16) against the punch (13) to raise a portion corresponding to a flange to be formed in ends of at least the gutter bottom (2) and the ridge (3a, 3b) in a direction opposite to the pressing direction, the pad (15, 15A, 15B, 15C, 21) bends an end of a portion to be formed into the ridge (3a, 3b) in the pressing direction and restrains at least a part of the end, and the punch (13) and the die (14) carry out press forming to form an intermediate product while a region other than an end in a portion to be formed into the gutter bottom (2) remains unrestrained.
    Type: Grant
    Filed: September 10, 2014
    Date of Patent: July 21, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yasuhiro Ito, Ryuichi Nishimura, Kenichiro Otsuka, Yoshiaki Nakazawa
  • Patent number: 10695815
    Abstract: A press-formed product is shaped by press-working from a tailored blank made up of a plurality of metal sheets butt-welded together. The press-formed product includes a flange section, and an arc-shaped area which is an area of the flange section which is formed by stretch flange deformation, and in which an inner peripheral edge is open. A weld line of the tailored blank intersects with the inner peripheral edge and an outer peripheral edge of the arc-shaped area. An angle ? formed by the weld line and a maximum principal strain direction of the stretch flange deformation is 17 to 84°.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: June 30, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masahiro Saito, Yoshiaki Nakazawa, Kenichiro Otsuka, Yasuhiro Ito, Masanori Yasuyama, Masatoshi Tokunaga
  • Publication number: 20200198703
    Abstract: The amount of absorbed energy at the time of load input is improved with high mass efficiency. A hollow member includes: a hollow metal member having a bending induction portion in a portion in a longitudinal direction; and a resin material which is made of a resin having a Young's modulus of 20 MPa or more and is disposed in the bending induction portion in close contact with the metal member.
    Type: Application
    Filed: September 1, 2017
    Publication date: June 25, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Satoshi HIROSE, Yoshiaki NAKAZAWA
  • Publication number: 20200188981
    Abstract: The method includes treating a metal sheet having a bcc structure and a surface satisfying conditions (a) or (b), molding the metal sheet to cause plane strain tensile deformation and biaxial tensile deformation, and allowing at least one part of the metal sheet to have a sheet thickness decrease rate of from 10% to 30%. Condition (a): an area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is from 0.20 to 0.35. Condition (b): the area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is 0.45 or less, the average crystal grain size thereof is 15 ?m or less. The molded product satisfies conditions (a) or (b).
    Type: Application
    Filed: February 20, 2020
    Publication date: June 18, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masahiro KUBO, Yoshiaki NAKAZAWA, Hiroshi YOSHIDA
  • Patent number: 10682681
    Abstract: A press forming apparatus includes: a punch; a blank holder disposed adjacent to the punch; a die being a counterpart of the punch; and a pad disposed to face the punch. The punch has a tip surface, an outside surface, and a stepped surface having shapes corresponding to a web portion, vertical wall portions, and a flange portion of a product, respectively. When the punch and the die are relatively moved in a pressing direction in a state where a middle portion in a width direction of a workpiece is sandwiched by the pad and punch and an outer peripheral portion in the width direction of the workpiece is bound by the blank holder and the die, the workpiece's outer peripheral portion in the width direction gets out from between the blank holder and the die, and the flange portion is shaped by the die and the punch's stepped surface.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: June 16, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryuichi Nishimura, Kenichiro Otsuka, Keiji Ogawa, Yoshiaki Nakazawa
  • Patent number: 10682902
    Abstract: The panel-like formed product includes a polygonal top board, two or more vertical walls, and a flange. The vertical walls extend from two or more sides of the top board, and include at least two adjacent vertical walls extending from at least two adjacent sides of the top board. The top board includes a frame portion, and a concave portion which is located at an inner side of the frame portion. The two or more adjacent vertical walls include a first vertical wall section, a stair, and a second vertical wall section. The stair connects to a lower end of the first vertical wall section. The second vertical wall section connects to an outer edge of the stair. The flange connects to a lower end of the second vertical wall section.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: June 16, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kenichiro Otsuka, Yoshiaki Nakazawa, Takeshi Kawachi, Yoshiyuki Kaseda
  • Publication number: 20200180699
    Abstract: Energy absorption at the time of load input is improved with high mass efficiency. A hollow member includes: a hollow metal member having a bending induction portion in a portion thereof in a longitudinal direction; and a resin material which is disposed in close contact with the metal member on both sides of the bending induction portion in the longitudinal direction, and is disposed in at least a part of a range of less than ? of a cross-sectional height of the metal member from an end portion of the bending induction portion toward an outside in the longitudinal, in which an amount of the resin material per length in the longitudinal direction is larger on the outside of the bending induction portion than on an inside of the bending induction portion.
    Type: Application
    Filed: September 1, 2017
    Publication date: June 11, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Satoshi HIROSE, Yoshiaki NAKAZAWA