Patents by Inventor Yoshiaki Nakazawa

Yoshiaki Nakazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10092982
    Abstract: The present invention provides a fillet welded joint and a method of production of a fillet welded joint which can raise the productivity of the method of production of a fillet welded joint and a fillet welded joint without sacrificing the strength against fatigue fracture of the welded structural member. The fillet welded joint of the present invention is a fillet welded joint formed by fillet welding at least two metal members, wherein, on the surface of at least one of the metal members, the fillet welded joint comprises a press bead of a rib-shaped projection provided by press-forming so as to project upward to the side having a weld bead formed by the fillet welding, and part of the press bead contacts or overlaps the weld bead.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: October 9, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinji Kodama, Shoko Oami, Koichi Sato, Yoshiaki Nakazawa
  • Publication number: 20180272407
    Abstract: This cutting device is a device for obtaining a processed material by cutting off an end portion of a plate material by a first cutting blade and a second cutting blade which relatively approach each other, and includes: a first contact part and the first cutting blade which clamp a processed material portion of the plate material from front and back surfaces thereof; the second cutting blade and a second contact part which clamp an end material portion of the plate material from front and back surfaces thereof; and a drive part which causes the first cutting blade and the second cutting blade to start relative approach while maintaining a flat state where the processed material portion and the end material portion are on the same plane.
    Type: Application
    Filed: February 1, 2016
    Publication date: September 27, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ryuichi NISHIMURA, Yasuhiro ITO, Yoshiaki NAKAZAWA
  • Publication number: 20180264535
    Abstract: A manufacturing method includes a preparing step, an intermediate pressing step, a heating step, and a hot stamping step. In the preparing step, a blank is prepared. In the intermediate pressing step, press working is applied to the blank to produce an intermediate formed product. In the heating step, the intermediate formed product is heated. In the hot stamping step, press working is applied to the intermediate formed product to produce a panel-like formed product. In the hot stamping step, a machine including a first die, a second die, a punch, and a blank holder is used. While the intermediate formed product is pinched between the first die and the punch, the second die and the blank holder are moved relative to the first die and the punch, and thereby, the panel-like formed product is produced.
    Type: Application
    Filed: September 14, 2016
    Publication date: September 20, 2018
    Inventors: Kenichiro OTSUKA, Yoshiaki NAKAZAWA
  • Patent number: 10071410
    Abstract: There is provided a manufacturing apparatus and a manufacturing method for a stretch-formed product which can improve the yield of material in the stretch forming performed while clamping the blank by the lock beads.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: September 11, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ryuichi Nishimura, Yorifumi Sakamoto, Toru Yonebayashi, Yoshihiko Masuo, Yoshiaki Nakazawa, Koji Hashimoto
  • Patent number: 10059381
    Abstract: Mechanical properties, in particular torsional rigidity and absorbed energy properties in axial crushing, of a joint structure body including a joint formed by joining members are further improved. Provided is a first member, a second member, an end of the second member being thrust against a surface of the first member, and a joint that joins the first member and the second member are included. The joint includes an end flange that is formed continuously along the end of the second member and of which at least one part overlaps the surface of the first member and a unit joint that joins the end flange and the first member. The end flange is formed continuously to at least one part of the end of the second member via a rising curved surface portion and the rising curved surface portion includes a wall-thickened portion of which a sheet thickness is made larger than a sheet thickness of the second member.
    Type: Grant
    Filed: March 4, 2015
    Date of Patent: August 28, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenichiro Otsuka, Hiroki Fujimoto, Yoshiaki Nakazawa, Masanori Yasuyama
  • Patent number: 10035324
    Abstract: A formed member is provided which can be manufactured at a low cost, which has excellent dimensional accuracy, which has excellent axial crushing properties and three-point bending properties, which has excellent bending stiffness and torsional stiffness, and which is suitable for use in a component of an automobile. The formed member (20) has a reinforcing member (35) which is joined by a weld (40) provided on a ridge portion (28). It is manufactured by joining a flat sheet blank and a flat sheet reinforcing member (35) by a weld (40) and performing bending so that the weld (40) becomes a ridge portion (28).
    Type: Grant
    Filed: September 16, 2011
    Date of Patent: July 31, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masanori Yasuyama, Yoshiaki Nakazawa, Masahito Tasaka, Toshiya Suzuki, Masahiro Nakata, Hiroki Fujimoto, Hitomi Nishibata
  • Patent number: 10030388
    Abstract: A panel comprises a reinforcing unit including a plurality of first rectangular regions and a plurality of second rectangular regions. The first and second rectangular regions are in rows and columns, the first and second rectangular regions in each row being arranged alternately and the first and second rectangular regions in each column being arranged alternately. Each of the first rectangular regions includes a fully-covering first protrusion protruding in a first direction perpendicular to an imaginary reference plane and having a flat top surface. Each of the second rectangular regions includes a partially-covering second protrusion protruding in a second direction opposite to the first direction and having a flat top surface. A partially-covering reinforcing protrusion extends between opposite sides and protrudes in the first direction and having a flat top surface. The top surface of the reinforcing protrusion forms one face together with the top surface of the first protrusion.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: July 24, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toru Yonebayashi, Yoshiaki Nakazawa, Nobutaka Shimizu
  • Patent number: 10023246
    Abstract: A bulkhead, which is a press-formed product, includes a top plate part, side flange parts and corner flange parts. The side flange parts each extend from respective sides of the top plate part. The corner flange parts each extend from respective corner parts of the top plate part. The corner flange part connects the side flange parts to each other. In the corner flange part, a part having a minimum value of plate thickness is present in a central portion in a circumferential direction, and parts having a maximum value of the plate thickness are present on both sides thereof. A ratio of the maximum value and the minimum value is in a range of more than 1.0 to 1.6 or less.
    Type: Grant
    Filed: March 20, 2015
    Date of Patent: July 17, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yasuhiro Ito, Yoshiaki Nakazawa
  • Patent number: 10022764
    Abstract: In a press forming step of obtaining, from a blank of high-tensile strength steel sheet of 390 MPa or more, a press-formed product with a shape of cross section having a groove bottom part, ridge line parts, and vertical wall parts. An outward flange including parts along the ridge line parts is formed at an end part in a longitudinal direction. Forming parts to the ridge line parts is started by creating a region positioned at an end portion, in a longitudinal direction, of a part to be formed to the groove bottom part of the blank, which is separated from a punch top part. At that time or thereafter, the region is made to approach the punch top part.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: July 17, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ryuichi Nishimura, Yoshiaki Nakazawa, Kenichiro Otsuka
  • Patent number: 10023238
    Abstract: A front pillar lower outer includes a bent portion, and a first region and a second region, and is a skeletal component for automobile that is assumed to receive a collision load along the extending direction of the first region. The outer is constituted by attaching a first member that is arranged on a first region side, and a second member that is arranged on a second region side. An attachment line of the both members is arranged in a predetermined zone between a first boundary and a second boundary. The plate thickness of the first member is larger than the plate thickness of the second member.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: July 17, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro Saito, Yoshiaki Nakazawa, Kenichiro Otsuka, Yasuhiro Ito
  • Publication number: 20180194310
    Abstract: A bumper reinforcement includes a first member, and a second member. The first member includes a flat plate part, and two first upstanding parts. The first upstanding parts are respectively connected to two side edges of the flat plate part. The second member includes a top plate part, two vertical wall parts, two flange parts, and two second upstanding parts. The vertical wall parts are respectively connected to two side edges of the top plate part. The flange parts are respectively connected to the two vertical wall parts. The second upstanding parts are respectively connected to side edges of the two flange parts, and are provided so as to correspond to the first upstanding parts. The two flange parts of the second member are joined with the flat plate part of the first member. The first upstanding parts stand up toward the second member side.
    Type: Application
    Filed: July 5, 2016
    Publication date: July 12, 2018
    Inventors: Atsuo KOGA, Yoshiaki NAKAZAWA
  • Publication number: 20180185902
    Abstract: Provided is a mechanical joining apparatus enabling stable riveting when joining metal sheets even when the sheets are large in deformation resistance, the apparatus comprising a punch and die, blank holder and power device, wherein the punch and die are arranged facing each other, the holder is configured by an electrode material able to push against and electrically heat the sheets by one end of the holder, the punch is comprised of a material able to drive in a rivet, the die is comprised of an electrode material able to support and electrically heat the sheets, and the power device is configured to start supply of current through the holder and die so as to raise the temperature of the sheets at the same time as the start of driving in of the rivet and to continue to supply current until the end of driving in of the rivet.
    Type: Application
    Filed: July 1, 2016
    Publication date: July 5, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Seiji FURUSAKO, Tohru OKADA, Yasunobu MIYAZAKI, Fuminori WATANABE, Yoshiaki NAKAZAWA
  • Publication number: 20180185903
    Abstract: Provided is a mechanical joining apparatus enabling reduction of breakage of the area around a rivet of a joint obtained by riveting, the apparatus comprising a punch and die, blank holder, first power device, second power device and cooling device, wherein the first power device is configured to start supply of current through the holder and die so as to raise the temperature of the sheets before the punch drives in the rivet, the second power device is configured to start supply of current through the punch and die so as to supply current through and heat treat the rivet after the punch drives in the rivet, and the cooling device is connected to the punch and is configured to cool the rivet after the rivet is heat treated.
    Type: Application
    Filed: July 1, 2016
    Publication date: July 5, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Seiji FURUSAKO, Tohru OKADA, Yasunobu MIYAZAKI, Fuminori WATANABE, Yoshiaki NAKAZAWA
  • Patent number: 9994942
    Abstract: A steel material contains: by mass %, C: greater than 0.05% to 0.18%; Mn: 1% to 3%; Si: greater than 0.5% to 1.8%; Al: 0.01% to 0.5%; N: 0.001% to 0.015%; one or both of V and Ti: 0.01% to 0.3% in total; Cr: 0% to 0.25%; Mo: 0% to 0.35%; a balance: Fe and impurities; and 80% or more of bainite by area %, and 5% or more in total of one or two or more selected from a group consisting of ferrite, martensite and austenite by area %, in which an average block size of the above-described bainite is less than 2.0 ?m, an average grain diameter of all of the above-described ferrite, martensite and austenite is less than 1.0 ?m, an average nanohardness of the above-described bainite is 4.0 GPa to 5.0 GPa, and MX-type carbides each having a circle-equivalent diameter of 10 nm or more exist with an average grain spacing of 300 nm or less therebetween.
    Type: Grant
    Filed: August 21, 2013
    Date of Patent: June 12, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kaori Kawano, Yasuaki Tanaka, Masahito Tasaka, Yoshiaki Nakazawa, Toshiro Tomida
  • Publication number: 20180126439
    Abstract: A press-formed product is shaped by press-working from a tailored blank made up of a plurality of metal sheets butt-welded together. The press-formed product includes a flange section, and an arc-shaped area which is an area of the flange section which is formed by stretch flange deformation, and in which an inner peripheral edge is open. A weld line of the tailored blank intersects with the inner peripheral edge and an outer peripheral edge of the arc-shaped area. An angle ? formed by the weld line and a maximum principal strain direction of the stretch flange deformation is 17 to 84°.
    Type: Application
    Filed: May 10, 2016
    Publication date: May 10, 2018
    Inventors: Masahiro SAITO, Yoshiaki NAKAZAWA, Kenichiro OTSUKA, Yasuhiro ITO, Masanori YASUYAMA, Masatoshi TOKUNAGA
  • Publication number: 20180117655
    Abstract: A process of pressing a blank to form an intermediate formed component configured including a top plate, the ridge lines at short direction ends of the top plate, and vertical walls facing each other in a state extending from the respective ridge lines and at least one of the vertical walls configuring a curved wall curving as viewed from an upper side of the top plate, such that a step projecting toward an opposite side to a side on which the vertical walls face each other is formed to the curved wall so as to run along a length direction of the top plate. The method includes pressing the intermediate formed component to narrow a projection width of the step, or to move a portion of the curved wall where the vertical walls face each other.
    Type: Application
    Filed: April 21, 2016
    Publication date: May 3, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro KUBO, Hiroshi YOSHIDA, Takashi MIYAGI, Toshiya SUZUKI, Yoshiaki NAKAZAWA
  • Publication number: 20180093315
    Abstract: A manufacturing method for a pressed component of the present disclosure is a manufacturing method for a pressed component configured including an elongated top plate, ridge line portions at both short direction ends of the top plate, and vertical walls that face each other in a state extending from the ridge line portions. A punch and a die are employed to curve a blank into a convex profile bowing from the punch side toward the die side in a state in which the punch is caused to contact a first portion of the blank where the two end ridge line portions are to be formed, and to sandwich a second portion of the blank where the top plate is to be formed between the die and the punch and indent the second portion from the die side toward the punch side.
    Type: Application
    Filed: April 21, 2016
    Publication date: April 5, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Masahiro KUBO, Hiroshi YOSHIDA, Takashi MIYAGI, Toshiya SUZUKI, Yoshiaki NAKAZAWA
  • Publication number: 20180078986
    Abstract: This press forming method is a press forming method of manufacturing a press-formed article from a workpiece sheet using a press forming apparatus including a punch, a die, a punch pad, and a die pad, in which, when the workpiece sheet is clamped between the die and the punch, a surface of the workpiece sheet on a die side in a section between a point in contact with a die bottom end shoulder portion and a point in contact with the die pad is in non-contact with the die and the die pad, and an end surface of a punch side blank holding surface adjacent to a punch shoulder portion is flush with the punch shoulder portion or located on a more inner side of the punch than the punch shoulder portion.
    Type: Application
    Filed: March 2, 2016
    Publication date: March 22, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiya SUZUKI, Yoshiaki NAKAZAWA, Masahiro NAKATA
  • Patent number: 9902435
    Abstract: Provided is a structural member for an automotive body, which is excellent in load transfer capability and rigidity by effectively enhancing energy absorption efficiency provided by disposing a groove in the structural member having a substantially gutter-shaped cross section and a groove in the top plate. The structural member for an automotive body, the structural member consisting of a press-formed product made of a steel sheet, the press-formed product extending in a predetermined direction, including a top plate, a ridge continuing to the top plate, and a vertical wall continuing to the ridge, and having a substantially gutter-shaped cross section intersecting the predetermined direction, includes at least one groove formed in the top plate, and extending in the predetermined direction, and an outward flange formed at least in a region of the ridge in an end in the predetermined direction. The groove having a depth set according to a width of the groove and a sheet thickness of the steel sheet.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: February 27, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Ryuichi Nishimura, Kenichiro Otsuka, Yasuhiro Ito, Yoshiaki Nakazawa
  • Publication number: 20180029166
    Abstract: The present invention provides a fillet welded joint and a method of production of a fillet welded joint which can raise the productivity of the method of production of a fillet welded joint and a fillet welded joint without sacrificing the strength against fatigue fracture of the welded structural member. The fillet welded joint of the present invention is a fillet welded joint formed by fillet welding at least two metal members, wherein, on the surface of at least one of the metal members, the fillet welded joint comprises a press bead of a rib-shaped projection provided by press-forming so as to project upward to the side having a weld bead formed by the fillet welding, and part of the press bead contacts or overlaps the weld bead.
    Type: Application
    Filed: February 12, 2016
    Publication date: February 1, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shinji KODAMA, Shoko OAMI, Koichi SATO, Yoshiaki NAKAZAWA