Patents by Inventor Yoshiaki Nakazawa

Yoshiaki Nakazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20200164819
    Abstract: A bumper beam for a vehicle that is lightweight and high in strength is provided. A bumper beam for a vehicle includes a first member and a second member. The first member includes a first top panel part, two first vertical wall parts, and two first flange parts. The second member includes a second top panel part, two second vertical wall parts, and two second flange parts. The second top panel part includes a protruding part that protrudes toward a side opposite to the first top panel part. The two second vertical wall parts are disposed such that the second vertical wall parts respectively face close the first vertical wall parts inside the first member. The two second flange parts are disposed such that the second flange parts are connected to the two second vertical wall parts and joined to the first flange parts, respectively.
    Type: Application
    Filed: August 15, 2017
    Publication date: May 28, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Atsuo KOGA, Yoshiaki NAKAZAWA
  • Publication number: 20200130037
    Abstract: A formed body 1 includes a first flange 3, a body portion 100 (a first vertical wall portion 4, a top plate portion 5, a second vertical wall portion 6), and a second flange 7, and the formed body 1 is made of steel having tensile strength of 440 MPa or more. The first flange 3 extends toward the second flange 7 from an edge portion of the first vertical wall portion 4. The first flange 3 and the body portion 100 curve so as to conform to each other as viewed from the direction orthogonal to the top plate portion 5.
    Type: Application
    Filed: March 15, 2017
    Publication date: April 30, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Ryuichi NISHIMURA, Yoshiaki NAKAZAWA
  • Patent number: 10633032
    Abstract: [Object] To achieve a weight reduction of a car body structure while maintaining collision safety to impacts from the rear side of the vehicle. [Solution] Provided is a vehicle rear portion structure 1 including a pair of rear frames 4 provided in the vehicle length direction and a rear floor panel 2 joined to the pair of rear frames 4, in which the rear floor panel 2 has a concave section 3 provided from the rear side of the vehicle toward the front side of the vehicle of the rear floor panel 2, and the concave section 3 is formed of a metal sheet having a tensile strength more than or equal to the tensile strength of the pair of rear frames 4. By this configuration, when an impact load from the rear side of the vehicle acts on the concave section 3 of the rear floor panel 2, the rear floor panel 2 can absorb collision energy in a principal way.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: April 28, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yoshiaki Nakazawa, Ryuichi Nishimura
  • Publication number: 20200101514
    Abstract: Provided is a press-formed article manufacturing method including a first step of pressing a blank with the first pressing apparatus to form a first intermediate formed article having a pair of bent portions that is bent to one side in the plate thickness direction and having a spacing between the bent portions that is narrower than the width of the top plate and equal to or more than the width of the top portion of the convex portion, and a second step of moving the second die relative to the second punch side punch with respect to the die pad and the second punch and forming a second intermediate formed article, having the standing wall formed therein, with the second die and the second punch, in a state where a portion between the bent portions is sandwiched between the die pad protruding from the second die to the second punch side punch, and the convex portion, with one side of the first intermediate formed article in the plate thickness direction as the convex portion side of the second pressing apparat
    Type: Application
    Filed: June 7, 2018
    Publication date: April 2, 2020
    Applicants: NIPPON STEEL CORPORATION, Toyoda Iron Works Co., Ltd.
    Inventors: Toshiya SUZUKI, Yoshiaki NAKAZAWA, Makoto MURAI, Yasunobu ISHINO
  • Patent number: 10603713
    Abstract: Provided is a mechanical joining apparatus enabling reduction of breakage of the area around a rivet of a joint obtained by riveting, the apparatus comprising a punch and die, blank holder, first power device, second power device and cooling device, wherein the first power device is configured to start supply of current through the holder and die so as to raise the temperature of the sheets before the punch drives in the rivet, the second power device is configured to start supply of current through the punch and die so as to supply current through and heat treat the rivet after the punch drives in the rivet, and the cooling device is connected to the punch and is configured to cool the rivet after the rivet is heat treated.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: March 31, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Seiji Furusako, Tohru Okada, Yasunobu Miyazaki, Fuminori Watanabe, Yoshiaki Nakazawa
  • Patent number: 10603706
    Abstract: The method includes treating a metal sheet having a bcc structure and a surface satisfying conditions (a) or (b), molding the metal sheet to cause plane strain tensile deformation and biaxial tensile deformation, and allowing at least one part of the metal sheet to have a sheet thickness decrease rate of from 10% to 30%. Condition (a): an area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is from 0.20 to 0.35. Condition (b): the area fraction of crystal grains having a crystal orientation of 15° or less relative to a (001) plane parallel to a surface of the metal sheet is 0.45 or less, the average crystal grain size thereof is 15 ?m or less. The molded product satisfies conditions (a) or (b).
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: March 31, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Masahiro Kubo, Yoshiaki Nakazawa, Hiroshi Yoshida
  • Publication number: 20200094885
    Abstract: A hat member 1 includes a top-plate portion 13, first ridges 113, and two side walls 11. The two side walls have a middle hardness Dc of 300 HV or higher. Each of the two side walls 11 includes a softened portion L and a strength-transition portion T adjacent to the softened portion L. The softened portion L has a hardness Dn lower than the middle hardness Dc by at least 8% (Dc?Dn?0.08Dc). The strength-transition portion T extends 0.5 mm or longer from the softened portion L toward the first end of the side wall. The strength-transition portion T has a hardness Dt that transitionally changes within the range of 8% to 1% lower than the middle hardness Dc (0.92Dc?Dt?0.99Dc). The hat member 1 further includes two second ridges 114 and two flanges 14.
    Type: Application
    Filed: March 20, 2018
    Publication date: March 26, 2020
    Inventors: Masahiro Kubo, Yoshiaki Nakazawa, Naruhiko Nomura, Toshiya Suzuki
  • Patent number: 10596611
    Abstract: A production method includes a placement step, a first pressing step, and a second pressing step. In the placement step, a blank plate is placed in press tooling. In the first pressing step, the blank plate is caused to undergo bend forming in such a way that concave ridges, a concave area, and areas of concave-correspondence vertical wall areas that are areas adjacent to the concave ridges are formed in the blank plate. In the second pressing step, the resultant plate is caused to undergo draw forming in such a way that convex ridges, a convex area, areas of convex-correspondence vertical wall areas that are areas adjacent to the convex ridges are formed in the resultant plate.
    Type: Grant
    Filed: March 28, 2017
    Date of Patent: March 24, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryuichi Nishimura, Yoshiaki Nakazawa
  • Patent number: 10596613
    Abstract: A producing method of the press formed product includes a preparation step of preparing a metal sheet as a starting material; and a press working step of performing press working on the starting material. The press working step includes: during a time period from when pushing-in of the starting material into the die by the punch is started or immediately thereafter until the pushing-in of the punch with respect to the die reaches a predetermined distance short of a bottom dead point for the pushing-in, holding the pad at a position distant from the punch by the predetermined distance; when the pushing-in of the punch with respect to the die reaches the predetermined distance short of the bottom dead point, receiving the pad in the die; and continuing the pushing-in of the punch with respect to the die and the pad to the bottom dead point.
    Type: Grant
    Filed: September 29, 2015
    Date of Patent: March 24, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryuichi Nishimura, Yoshiaki Nakazawa, Toru Yonebayashi, Koichi Sato
  • Publication number: 20200086815
    Abstract: A bumper beam 100 includes a closing plate 2 and a hat member 1. The hat member 1 includes a top plate 1a, two flanges 1c, and two walls 1b. The hat member 1 includes a high-strength portion 10H and low-strength portions 10L. The high-strength portion 10H includes a longitudinally middle portion of each of the two walls 1a and extends a length of at least 250 mm. The high-strength portion 10H has a tensile strength not lower than 1.5 GPa. The low-strength portions 10L are located outward of the high-strength portion and extends a length not smaller than the height of the walls. The low-strength portions have a tensile strength lower than the tensile strength of the longitudinally middle portion of the two walls.
    Type: Application
    Filed: March 7, 2018
    Publication date: March 19, 2020
    Inventors: Atsuo Koga, Yoshiaki Nakazawa, Satoshi Hirose
  • Patent number: 10556397
    Abstract: An exterior panel includes: a metal sheet having a curved portion; a resin structure which includes a plurality of tubular bodies having the same length in a central axis direction, top surfaces covering respective one end portions of the tubular bodies, and base portions connecting respective the other end portions of the tubular bodies and is formed with the top surfaces being brought into close contact with and joined to the curved portion of the metal sheet; and a sheet member made of a resin or paper joined to the base portions of the resin structure, in which a relationship between a tensile elastic modulus E (N/mm2) and the thickness t (mm) of the sheet member satisfies Formula (1). 4.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: February 11, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Shirakami, Yoshiaki Nakazawa, Nobutaka Shimizu
  • Publication number: 20200024748
    Abstract: Provided are a plated steel sheet for hot stamping including: a plated steel sheet body including a steel sheet and an aluminum plating layer provided on one side or both sides of the steel sheet; and a zinc-based metal soap film provided on a surface of the plated steel sheet body on a side of the aluminum plating layer and having an adhesion amount of from 7.1 to 19.8 g/m2 based on a Zn amount (when, in the plated steel sheet body, a zinc oxide film is on the surface of an aluminum plating layer, the total adhesion amount of the zinc oxide film and the zinc-based metal soap film is from 7.1 to 19.8 g/m2 based on a Zn amount.), and a method of manufacturing such a sheet. Also provided are a method of manufacturing a hot-stamped component using the plated steel sheet for hot stamping, and a method of manufacturing a vehicle using a stamped component manufactured by a method of manufacturing a hot-stamped component.
    Type: Application
    Filed: December 21, 2017
    Publication date: January 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Masahiro KUBO, Yoshiaki NAKAZAWA, Toshiya SUZUKI, Narihiko NOMURA, Soshi FUJITA, Hideaki IRIKAWA
  • Patent number: 10538273
    Abstract: A vehicle front portion structure includes: a framework member in a gutter shape provided in a vehicle length direction from a front box to a cabin and having a side wall; and a dash lower panel that includes a gutter section having a side wall and fitted into an inside of the framework member and in which the side wall of the gutter section and the side wall of the framework member are joined together.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: January 21, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Satoshi Shirakami, Kenichiro Otsuka, Yoshiaki Nakazawa
  • Patent number: 10538275
    Abstract: The present invention has as its object the provision of a T-shaped joint structure sufficiently securing a mounting region for another member and securing rigidity of a joint part. A first member and a second member joined with the first member and extending in a direction vertical to the longitudinal direction of the first member are provided. In a side view of first member in the longitudinal direction, the part of the first member joined with the second member, that is, a first member side joining element, is slanted from the first member toward the second member so that the first member becomes tapered. The part of the second member joined with the first member, that is, a second member side joining element, is slanted from the first member toward the second member in the same direction as the first member side joining element. The first member side joining element and second member side joining element are smoothly joined to form a joined part.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: January 21, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takeshi Kawachi, Yoshiaki Nakazawa, Masahito Tasaka
  • Publication number: 20190368984
    Abstract: An object is to provide an embedding apparatus capable of opening a lid of a cassette for embedding with one hand. As a solution, an embedding apparatus (1) according to the present invention includes a placement mechanism (40) for placing a cassette (2) having a body (2B) and a lid (2A) provided so as to be opened and closed with respect to the body (2B) for accommodating a sample and a lid opening mechanism (30) for opening the lid (2A) of the cassette (2), in which the lid opening mechanism (30) includes a one end part (31) provided at a position lower in height than a lower surface (2a) of the lid (2A) and an inclined surface (32) extending from the one end part (31) to a position higher in height than the lower surface (2a) of the lid (2A) in a state where the cassette (2) with the lid (2A) closed is placed on a predetermined position of the placement mechanism (40).
    Type: Application
    Filed: February 8, 2018
    Publication date: December 5, 2019
    Applicants: SAKURA SEIKI CO., LTD., SAKURA FINETEK JAPAN CO., LTD.
    Inventor: Yoshiaki NAKAZAWA
  • Patent number: 10493512
    Abstract: A method of manufacturing a press-molded article includes: projecting an inner pad, provided at an apex portion of a punch, from the punch toward a side of a die, and disposing a metal sheet blank on the inner pad; and projecting a die pad, provided at the die, from the die toward a side of the punch to dispose the die pad at a position separated from the inner pad by a predetermined distance that is greater than a plate thickness of the metal sheet blank; forming a side walls by moving the die toward the punch side relative to the die pad, the inner pad, and the punch, and integrating the die pad with the die; and forming a top plate by moving the die and the die pad, which have been integrated, and the inner pad, toward the punch side relative to the punch.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: December 3, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiya Suzuki, Yoshiaki Nakazawa, Masahiro Nakata
  • Publication number: 20190359157
    Abstract: A crash box has excellent axial crushing performance and in which, even if the sheet thickness of a tubular body constituting the crash box is smaller than 1.4 mm, good welding can be performed with the tubular body butted against a set plate. The crash box (1) having a metallic longer-length tubular body and a method for producing the crash box are provided. The tubular body has a basic cross-sectional shape that is a flat polygon surrounded by a plurality of ridges (2-1 to 2-4) extending in a longitudinal direction and a plurality of side wall portions (4), includes one or more groove portions (3-1 and 3-2) on side wall portions (4) on long sides substantially parallel to the major axis direction of the cross section that extend in longitudinal direction, and includes outward flanges (5-1 to 5-4) in an end portion in the longitudinal direction.
    Type: Application
    Filed: June 11, 2019
    Publication date: November 28, 2019
    Inventors: Ryuichi NISHIMURA, Kenichiro Otsuka, Yasuhiro Ito, Yoshiaki Nakazawa
  • Patent number: 10471493
    Abstract: Disclosed is a method to manufacture a pressed component from an intermediate stock, which includes two bent portions with a spacing thereof narrower than a width of a top plate of the pressed component, by employing a press including a die having a die pad and a punch having an inner pad, the method including: gripping a portion between the bent portions with the inner pad and the die pad in a state in which the inner pad projects from the punch and the die pad projects from the die; moving the die toward the punch side to form vertical walls of the pressed component with the die and the punch; and integrating the die and the die pad and then moving the die, the die pad and the inner pad toward the punch side to form the top plate.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: November 12, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiya Suzuki, Yoshiaki Nakazawa, Masahiro Nakata
  • Publication number: 20190338381
    Abstract: A method for manufacturing a quenched molding according to the present disclosure is a method including a first heat treatment process of heating a blanked steel material to a temperature higher than its Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation or bainite transformation, and a second heat treatment process of heating the steel material that has undergone the first heat treatment process to a temperature higher than the Ac3 transformation point to perform austenite transformation, and then cooling to induce martensite transformation. After the steel material has been heated to a temperature higher than the Ac3 transformation point in at least one process from out of the first heat treatment process or the second heat treatment process, molding is completed at a temperature higher than an Ar3 transformation point.
    Type: Application
    Filed: November 22, 2017
    Publication date: November 7, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yoshiaki NAKAZAWA, Shinichiro TABATA, Kazuo HIKIDA, Toshiya SUZUKI, Atsuo KOGA, Koichi HAMADA
  • Publication number: 20190337259
    Abstract: An exterior panel includes: a metal sheet having a curved portion; a resin structure which includes a plurality of tubular bodies having the same length in a central axis direction, top surfaces covering respective one end portions of the tubular bodies, and base portions connecting respective the other end portions of the tubular bodies and is formed with the top surfaces being brought into close contact with and joined to the curved portion of the metal sheet; and a sheet member made of a resin or paper joined to the base portions of the resin structure, in which a relationship between a tensile elastic modulus E (N/mm2) and the thickness t (mm) of the sheet member satisfies Formula (1). 4.
    Type: Application
    Filed: December 12, 2017
    Publication date: November 7, 2019
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Satoshi SHIRAKAMI, Yoshiaki NAKAZAWA, Nobutaka SHIMIZU