Patents by Inventor Yoshio Sugiyama

Yoshio Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9713840
    Abstract: A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: July 25, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Tetsuya Nakajima, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Patent number: 9700935
    Abstract: There are provided a manufacturing method of a casting capable of easily manufacturing a casting having a complex form and of increasing the degree of freedom of form of the casting to be manufactured, a manufacturing device thereof and a casting. At the time of forming a casting by drawing out molten metal from a bath surface of a molten metal bath and solidifying the molten metal which has been drawn out, an outer contour unit configured from a plurality of outer contour defining members for defining the outer contour of a casting is arranged in a region between the bath surface of the molten meth bath and a solid region where the molten metal is solidified and the molten metal which has been drawn out from the bath surface is drawn out through a region determined by the outer contour unit, and the form of the casting is changed by moving at least one of the plurality of outer contour defining members according to the drawing out of the molten metal.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: July 11, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Yu Sasaki, Yuichi Furukawa, Norihiro Amano, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20160361761
    Abstract: A pulling-up-type continuous casting apparatus according to an aspect of the present invention includes a molten-metal holding furnace that holds molten metal, a shape defining member configured to define a cross-sectional shape of a hollowed cast-metal article to be casted as held molten metal drawn from the molten-metal surface passes through the shape defining member, a cooling unit that cools the held molten metal by blowing a cooling gas on an inner peripheral surface of the hollowed cast-metal article near an solidification interface, the drawn molten metal continuously extending to the cast-metal article through the solidification interface, and a blower unit that blows air to a negative pressure area formed in a space between a flow path through which the cooling gas blown from the cooling unit flows and a top surface of the shape defining member.
    Type: Application
    Filed: May 31, 2016
    Publication date: December 15, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naoaki SUGIURA, Tokiharu FUKUDA, Masahiro KUNO, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
  • Patent number: 9457396
    Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area (P) provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films (F) generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal (MS) led out along a set passage (L1) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.
    Type: Grant
    Filed: March 11, 2015
    Date of Patent: October 4, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
  • Publication number: 20160158832
    Abstract: A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.
    Type: Application
    Filed: February 10, 2016
    Publication date: June 9, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
  • Patent number: 9120146
    Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal led out along a set passage depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.
    Type: Grant
    Filed: September 12, 2011
    Date of Patent: September 1, 2015
    Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
  • Publication number: 20150239038
    Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area (P) provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films (F) generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal (MS) led out along a set passage (L1) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.
    Type: Application
    Filed: March 11, 2015
    Publication date: August 27, 2015
    Inventors: Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA, Hiroaki IWAHORI, Norihiro AMANO, Noriyuki UENO, Takehito KOBAYASHI
  • Publication number: 20150202681
    Abstract: An up-drawing continuous casting apparatus includes a holding furnace which holds molten metal, a guide-out member which guides the molten metal out from a surface of the molten metal held in the holding furnace, a shape determining member which is arranged to adjoin the surface of the molten metal and allows the molten metal guided out by the guide-out member to pass through the shape determining member to define a shape of a cross section of a casting, a cooling portion which cools the molten metal after the molten metal passes through the shape determining member, and an impact imparting portion which imparts an impact to the guide-out member or the casting.
    Type: Application
    Filed: October 11, 2013
    Publication date: July 23, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Tetsuya Nakajima, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20150196952
    Abstract: An up-thawing continuous casting apparatus includes a holding furnace that holds molten metal; a shape determining member that is arranged near a molten metal surface of a casting held in the holding furnace, and that determines a sectional shape of the molten metal by the molten metal passing through the shape determining member; a cooling portion that cools and solidifies the molten metal that has passed through the shape determining member; and a molten metal cooling portion that lowers a temperature of the molten metal held in the holding furnace.
    Type: Application
    Filed: September 13, 2013
    Publication date: July 16, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20150122451
    Abstract: An up-drawing continuous casting apparatus includes a holding furnace that holds molten metal, a shape determining member that is arranged near a molten metal surface of the molten metal held in the holding furnace, and that determines a sectional shape of a casting by the molten metal passing through the shape determining member, and a cooling portion that cools the molten metal that has passed through the shape determining member. The shape determining member includes, on a main surface on the molten metal surface side, at least one of a protruding portion that protrudes from the main surface, or a recessed portion that is recessed from the main surface.
    Type: Application
    Filed: September 13, 2013
    Publication date: May 7, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Patent number: 8991517
    Abstract: An impact tool includes a reaction force transmitting member, a first elastic member that biases the transmitting member forward, and a second elastic member that is pushed by the transmitting member and compressively deforms when the transmitting member moves rearward by receiving a striking reaction force caused when a tool bit strikes a workpiece, thereby cushioning the force. When the tool bit is pressed against the workpiece, the transmitting member is pushed by the tool bit and compresses the first elastic member, and comes in contact with the second elastic member in an uncompressed state, so that the transmitting member is placed in a predetermined working position in the longitudinal direction. When the transmitting member receives the striking reaction force in the working position, the transmitting member moves rearward in the axial direction of the tool bit and compressively deforms the second elastic member, thereby cushioning the striking reaction force.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: March 31, 2015
    Assignee: Makita Corporation
    Inventors: Yoshio Sugiyama, Hikaru Kamegai, Masanori Furusawa
  • Publication number: 20150071817
    Abstract: There are provided a manufacturing method of a casting capable of easily manufacturing a casting having a complex form and of increasing the degree of freedom of form of the casting to be manufactured, a manufacturing device thereof and a casting. At the time of forming a casting by drawing out molten metal from a bath surface of a molten metal bath and solidifying the molten metal which has been drawn out, an outer contour unit configured from a plurality of outer contour defining members for defining the outer contour of a casting is arranged in a region between the bath surface of the molten meth bath and a solid region where the molten metal is solidified and the molten metal which has been drawn out from the bath surface is drawn out through a region determined by the outer contour unit, and the form of the casting is changed by moving at least one of the plurality of outer contour defining members according to the drawing out of the molten metal.
    Type: Application
    Filed: March 13, 2013
    Publication date: March 12, 2015
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Yu Sasaki, Yuichi Furukawa, Norihiro Amano, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20140116567
    Abstract: A pipe with a rib includes a pipe portion, and a rib portion formed inside the pipe portion. The rib portion includes a plurality of bent portions in accordance with bending of the pipe portion.
    Type: Application
    Filed: October 31, 2013
    Publication date: May 1, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
  • Patent number: 8712750
    Abstract: A molten alloy solidification analyzing method of the invention is characterized in that the amount of change in fraction solid is calculated based on the solidification rate of molten alloy and the solidification rate parameter that is a parameter for evaluating the influence of the solidification rate on solidification of the molten alloy, according to the fraction solid. By conducting such a simulation that takes into consideration the supercooling, a highly accurate solidification analysis is relatively easily performed for various molten alloys.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: April 29, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Jun Yaokawa, Yasushi Iwata, Shuxin Dong, Yoshio Sugiyama, Hiroaki Iwahori, Takashi Nakamichi, Norihiro Amano, Hiroyuki Ikuta
  • Patent number: 8646745
    Abstract: A mold includes: a base; and a contact surface which is provided on the base and which comes into contact with a molten material. The contact surface is provided with a first surface portion that includes a first fiber layer in which first carbon fibers are raised, and a second surface portion having different surface characteristics from the first surface portion.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: February 11, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Shuxin Dong, Yuichi Furukawa
  • Patent number: 8558045
    Abstract: A catalyst for aromatizing a lower hydrocarbon, in order to increase the amount of production of useful aromatic compounds, such as benzene and toluene, by improving the methane conversion rate, the benzene formation rate, the naphthalene formation rate and the BTX formation rate (or a total formation rate of benzene, toluene and xylene) is such that molybdenum and silver are loaded on a metallosilicate as a substrate. It is more preferable to obtain the aromatizing catalyst by loading molybdenum and silver after modifying a zeolite formed of the metallosilicate with a silane compound that has a molecular diameter larger than a pore diameter of the zeolite and that has an amino group, which selectively reacts at a Bronsted acid point of the zeolite, and a straight-chain hydrocarbon group.
    Type: Grant
    Filed: March 28, 2008
    Date of Patent: October 15, 2013
    Assignee: Meidensha Corporation
    Inventors: Shinichi Yamada, Tomohiro Yamada, Yuji Ogawa, Takuya Hatagishi, Yo Yamamoto, Yoshio Sugiyama
  • Publication number: 20130171021
    Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal led out along a set passage depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.
    Type: Application
    Filed: September 12, 2011
    Publication date: July 4, 2013
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
  • Patent number: 8196674
    Abstract: It is an object of the invention to provide a technique that contributes to further improvement of an impact tool. A representative impact tool includes a motor, a tool body that houses the motor, a dynamic vibration reducer and a driving mechanism part that is driven by the motor and forcibly drives the dynamic vibration reducer by applying an external force other than vibration of the tool body to the dynamic vibration reducer, during hammering operation. At least one of the dynamic vibration reducer and the driving mechanism part is mounted to the tool body in a form of an assembly into which at least one of a plurality of component parts forming the dynamic vibration reducer and a plurality of component parts forming the driving mechanism part are assembled in advance.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: June 12, 2012
    Assignee: Makita Corporation
    Inventors: Hiroki Ikuta, Shin Nakamura, Yoshio Sugiyama, Masao Miwa, Takuya Sumi, Takuo Arakawa
  • Publication number: 20120024555
    Abstract: Representative impact tool according to the invention includes a reaction force transmitting member 161 that receives a striking reaction force caused when a tool bit 119 strikes a workpiece, a first elastic member 163 that biases the reaction force transmitting member 161 forward, and a second elastic member 171 that is pushed by the reaction force transmitting member 161 and compressively deforms, thereby cushioning the striking reaction force, when the reaction force transmitting member 161 moves rearward by receiving the striking reaction force.
    Type: Application
    Filed: July 27, 2011
    Publication date: February 2, 2012
    Applicant: MAKITA CORPORATION
    Inventors: Yoshio SUGIYAMA, Hikaru KAMEGAI, Masanori FURUSAWA
  • Publication number: 20110264425
    Abstract: A molten alloy solidification analyzing method of the invention is characterized in that the amount of change in fraction solid is calculated based on the solidification rate of molten alloy and the solidification rate parameter that is a parameter for evaluating the influence of the solidification rate on solidification of the molten alloy, according to the fraction solid. By conducting such a simulation that takes into consideration the supercooling, a highly accurate solidification analysis is relatively easily performed for various molten alloys.
    Type: Application
    Filed: December 3, 2009
    Publication date: October 27, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yaokawa, Yasushi Iwata, Shuxin Dong, Yoshio Sugiyama, Hiroaki Iwahori, Takashi Nakamichi, Norihiro Amano, Hiroyuki Ikuta