Patents by Inventor Yoshio Sugiyama
Yoshio Sugiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9713840Abstract: A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.Type: GrantFiled: February 10, 2016Date of Patent: July 25, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Tetsuya Nakajima, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Patent number: 9700935Abstract: There are provided a manufacturing method of a casting capable of easily manufacturing a casting having a complex form and of increasing the degree of freedom of form of the casting to be manufactured, a manufacturing device thereof and a casting. At the time of forming a casting by drawing out molten metal from a bath surface of a molten metal bath and solidifying the molten metal which has been drawn out, an outer contour unit configured from a plurality of outer contour defining members for defining the outer contour of a casting is arranged in a region between the bath surface of the molten meth bath and a solid region where the molten metal is solidified and the molten metal which has been drawn out from the bath surface is drawn out through a region determined by the outer contour unit, and the form of the casting is changed by moving at least one of the plurality of outer contour defining members according to the drawing out of the molten metal.Type: GrantFiled: March 13, 2013Date of Patent: July 11, 2017Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Yu Sasaki, Yuichi Furukawa, Norihiro Amano, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Publication number: 20160361761Abstract: A pulling-up-type continuous casting apparatus according to an aspect of the present invention includes a molten-metal holding furnace that holds molten metal, a shape defining member configured to define a cross-sectional shape of a hollowed cast-metal article to be casted as held molten metal drawn from the molten-metal surface passes through the shape defining member, a cooling unit that cools the held molten metal by blowing a cooling gas on an inner peripheral surface of the hollowed cast-metal article near an solidification interface, the drawn molten metal continuously extending to the cast-metal article through the solidification interface, and a blower unit that blows air to a negative pressure area formed in a space between a flow path through which the cooling gas blown from the cooling unit flows and a top surface of the shape defining member.Type: ApplicationFiled: May 31, 2016Publication date: December 15, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Naoaki SUGIURA, Tokiharu FUKUDA, Masahiro KUNO, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
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Patent number: 9457396Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area (P) provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films (F) generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal (MS) led out along a set passage (L1) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.Type: GrantFiled: March 11, 2015Date of Patent: October 4, 2016Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
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Publication number: 20160158832Abstract: A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.Type: ApplicationFiled: February 10, 2016Publication date: June 9, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
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Patent number: 9120146Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal led out along a set passage depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.Type: GrantFiled: September 12, 2011Date of Patent: September 1, 2015Assignees: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
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Publication number: 20150239038Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area (P) provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films (F) generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal (MS) led out along a set passage (L1) depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.Type: ApplicationFiled: March 11, 2015Publication date: August 27, 2015Inventors: Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA, Hiroaki IWAHORI, Norihiro AMANO, Noriyuki UENO, Takehito KOBAYASHI
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Publication number: 20150202681Abstract: An up-drawing continuous casting apparatus includes a holding furnace which holds molten metal, a guide-out member which guides the molten metal out from a surface of the molten metal held in the holding furnace, a shape determining member which is arranged to adjoin the surface of the molten metal and allows the molten metal guided out by the guide-out member to pass through the shape determining member to define a shape of a cross section of a casting, a cooling portion which cools the molten metal after the molten metal passes through the shape determining member, and an impact imparting portion which imparts an impact to the guide-out member or the casting.Type: ApplicationFiled: October 11, 2013Publication date: July 23, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Tetsuya Nakajima, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Publication number: 20150196952Abstract: An up-thawing continuous casting apparatus includes a holding furnace that holds molten metal; a shape determining member that is arranged near a molten metal surface of a casting held in the holding furnace, and that determines a sectional shape of the molten metal by the molten metal passing through the shape determining member; a cooling portion that cools and solidifies the molten metal that has passed through the shape determining member; and a molten metal cooling portion that lowers a temperature of the molten metal held in the holding furnace.Type: ApplicationFiled: September 13, 2013Publication date: July 16, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Publication number: 20150122451Abstract: An up-drawing continuous casting apparatus includes a holding furnace that holds molten metal, a shape determining member that is arranged near a molten metal surface of the molten metal held in the holding furnace, and that determines a sectional shape of a casting by the molten metal passing through the shape determining member, and a cooling portion that cools the molten metal that has passed through the shape determining member. The shape determining member includes, on a main surface on the molten metal surface side, at least one of a protruding portion that protrudes from the main surface, or a recessed portion that is recessed from the main surface.Type: ApplicationFiled: September 13, 2013Publication date: May 7, 2015Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Patent number: 8991517Abstract: An impact tool includes a reaction force transmitting member, a first elastic member that biases the transmitting member forward, and a second elastic member that is pushed by the transmitting member and compressively deforms when the transmitting member moves rearward by receiving a striking reaction force caused when a tool bit strikes a workpiece, thereby cushioning the force. When the tool bit is pressed against the workpiece, the transmitting member is pushed by the tool bit and compresses the first elastic member, and comes in contact with the second elastic member in an uncompressed state, so that the transmitting member is placed in a predetermined working position in the longitudinal direction. When the transmitting member receives the striking reaction force in the working position, the transmitting member moves rearward in the axial direction of the tool bit and compressively deforms the second elastic member, thereby cushioning the striking reaction force.Type: GrantFiled: July 27, 2011Date of Patent: March 31, 2015Assignee: Makita CorporationInventors: Yoshio Sugiyama, Hikaru Kamegai, Masanori Furusawa
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Publication number: 20150071817Abstract: There are provided a manufacturing method of a casting capable of easily manufacturing a casting having a complex form and of increasing the degree of freedom of form of the casting to be manufactured, a manufacturing device thereof and a casting. At the time of forming a casting by drawing out molten metal from a bath surface of a molten metal bath and solidifying the molten metal which has been drawn out, an outer contour unit configured from a plurality of outer contour defining members for defining the outer contour of a casting is arranged in a region between the bath surface of the molten meth bath and a solid region where the molten metal is solidified and the molten metal which has been drawn out from the bath surface is drawn out through a region determined by the outer contour unit, and the form of the casting is changed by moving at least one of the plurality of outer contour defining members according to the drawing out of the molten metal.Type: ApplicationFiled: March 13, 2013Publication date: March 12, 2015Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Yu Sasaki, Yuichi Furukawa, Norihiro Amano, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
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Publication number: 20140116567Abstract: A pipe with a rib includes a pipe portion, and a rib portion formed inside the pipe portion. The rib portion includes a plurality of bent portions in accordance with bending of the pipe portion.Type: ApplicationFiled: October 31, 2013Publication date: May 1, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
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Patent number: 8712750Abstract: A molten alloy solidification analyzing method of the invention is characterized in that the amount of change in fraction solid is calculated based on the solidification rate of molten alloy and the solidification rate parameter that is a parameter for evaluating the influence of the solidification rate on solidification of the molten alloy, according to the fraction solid. By conducting such a simulation that takes into consideration the supercooling, a highly accurate solidification analysis is relatively easily performed for various molten alloys.Type: GrantFiled: December 3, 2009Date of Patent: April 29, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Jun Yaokawa, Yasushi Iwata, Shuxin Dong, Yoshio Sugiyama, Hiroaki Iwahori, Takashi Nakamichi, Norihiro Amano, Hiroyuki Ikuta
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Patent number: 8646745Abstract: A mold includes: a base; and a contact surface which is provided on the base and which comes into contact with a molten material. The contact surface is provided with a first surface portion that includes a first fiber layer in which first carbon fibers are raised, and a second surface portion having different surface characteristics from the first surface portion.Type: GrantFiled: January 24, 2011Date of Patent: February 11, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Shuxin Dong, Yuichi Furukawa
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Patent number: 8558045Abstract: A catalyst for aromatizing a lower hydrocarbon, in order to increase the amount of production of useful aromatic compounds, such as benzene and toluene, by improving the methane conversion rate, the benzene formation rate, the naphthalene formation rate and the BTX formation rate (or a total formation rate of benzene, toluene and xylene) is such that molybdenum and silver are loaded on a metallosilicate as a substrate. It is more preferable to obtain the aromatizing catalyst by loading molybdenum and silver after modifying a zeolite formed of the metallosilicate with a silane compound that has a molecular diameter larger than a pore diameter of the zeolite and that has an amino group, which selectively reacts at a Bronsted acid point of the zeolite, and a straight-chain hydrocarbon group.Type: GrantFiled: March 28, 2008Date of Patent: October 15, 2013Assignee: Meidensha CorporationInventors: Shinichi Yamada, Tomohiro Yamada, Yuji Ogawa, Takuya Hatagishi, Yo Yamamoto, Yoshio Sugiyama
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Publication number: 20130171021Abstract: A free casting method according to the present invention includes, a lead-out step for leading out molten metal from a lead-out area provided in a source of supply, e.g. a surface level of the molten metal, to retain the molten metal temporarily by surface films generated on an outer surface, and a forming step for obtaining a formed body by solidifying retained molten metal led out along a set passage depending on a desired casting shape, wherein the retained molten metal is solidified after being formed into the desired casting shape by applying an external force thereto at positions between an unrestrained root portion of the retained molten metal in vicinity of the surface level of the molten metal and a solidification interface defined as a boundary between the retained molten metal and the formed body in the forming step.Type: ApplicationFiled: September 12, 2011Publication date: July 4, 2013Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Norihiro Amano, Noriyuki Ueno, Takehito Kobayashi
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Patent number: 8196674Abstract: It is an object of the invention to provide a technique that contributes to further improvement of an impact tool. A representative impact tool includes a motor, a tool body that houses the motor, a dynamic vibration reducer and a driving mechanism part that is driven by the motor and forcibly drives the dynamic vibration reducer by applying an external force other than vibration of the tool body to the dynamic vibration reducer, during hammering operation. At least one of the dynamic vibration reducer and the driving mechanism part is mounted to the tool body in a form of an assembly into which at least one of a plurality of component parts forming the dynamic vibration reducer and a plurality of component parts forming the driving mechanism part are assembled in advance.Type: GrantFiled: February 24, 2009Date of Patent: June 12, 2012Assignee: Makita CorporationInventors: Hiroki Ikuta, Shin Nakamura, Yoshio Sugiyama, Masao Miwa, Takuya Sumi, Takuo Arakawa
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Publication number: 20120024555Abstract: Representative impact tool according to the invention includes a reaction force transmitting member 161 that receives a striking reaction force caused when a tool bit 119 strikes a workpiece, a first elastic member 163 that biases the reaction force transmitting member 161 forward, and a second elastic member 171 that is pushed by the reaction force transmitting member 161 and compressively deforms, thereby cushioning the striking reaction force, when the reaction force transmitting member 161 moves rearward by receiving the striking reaction force.Type: ApplicationFiled: July 27, 2011Publication date: February 2, 2012Applicant: MAKITA CORPORATIONInventors: Yoshio SUGIYAMA, Hikaru KAMEGAI, Masanori FURUSAWA
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Publication number: 20110264425Abstract: A molten alloy solidification analyzing method of the invention is characterized in that the amount of change in fraction solid is calculated based on the solidification rate of molten alloy and the solidification rate parameter that is a parameter for evaluating the influence of the solidification rate on solidification of the molten alloy, according to the fraction solid. By conducting such a simulation that takes into consideration the supercooling, a highly accurate solidification analysis is relatively easily performed for various molten alloys.Type: ApplicationFiled: December 3, 2009Publication date: October 27, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Jun Yaokawa, Yasushi Iwata, Shuxin Dong, Yoshio Sugiyama, Hiroaki Iwahori, Takashi Nakamichi, Norihiro Amano, Hiroyuki Ikuta