Patents by Inventor Yuji Kaneko

Yuji Kaneko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7550047
    Abstract: A method of making a magnetically anisotropic magnet powder according to the present invention includes the steps of preparing a master alloy by cooling a rare-earth-iron-boron based molten alloy and subjecting the master alloy to an HDDR process. The step of preparing the master alloy includes the step of forming a solidified alloy layer, including a plurality of R2Fe14B-type crystals (where R is at least one element selected from the group consisting of the rare-earth elements and yttrium) in which rare-earth-rich phases are dispersed, by cooling the molten alloy through contact with a cooling member.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: June 23, 2009
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hiroyuki Tomizawa, Yuji Kaneko
  • Patent number: 7463003
    Abstract: A motor control system for controlling a plurality of motors for moving an object in respectively different axial directions that includes a plurality of target devices, each target device including a (pulse width modulation) PWM signal generator that generates a PWM signal for driving a motor using a triangular signal, and a host device for supplying a synchronization signal to each of the target devices, wherein each target device is arranged with a corresponding motor, and each PWM signal generator resets the triangular signal in response to the synchronization signal.
    Type: Grant
    Filed: August 10, 2006
    Date of Patent: December 9, 2008
    Assignees: Sodick Co., Ltd., Sodick America Corporation
    Inventors: Tatsuo Toyonaga, Yuji Kaneko
  • Publication number: 20080251159
    Abstract: A method of making a material alloy for an R-T-Q based rare-earth magnet according to the present invention includes the steps of: preparing a melt of an R-T-Q based rare-earth alloy, where R is rare-earth elements, T is a transition metal element, Q is at least one element selected from the group consisting of B, C, N, Al, Si and P, and the rare-earth elements R include at least one element RL selected from the group consisting of Nd, Pr, Y, La, Ce, Pr, Sm, Eu, Gd, Er, Tm, Yb and Lu and at least one element RH selected from the group consisting of Dy, Tb and Ho; cooling the melt of the alloy to a temperature of 700° C. to 1,000° C. as first cooling process, thereby making a solidified alloy; maintaining the solidified alloy at a temperature within the range of 700° C. to 900° C. for 15 seconds to 600 seconds; and cooling the solidified alloy to a temperature of 400° C. or less as a second cooling process.
    Type: Application
    Filed: April 27, 2005
    Publication date: October 16, 2008
    Applicant: NEOMAX Co., LTD.
    Inventors: Tomoori Odaka, Yuji Kaneko
  • Patent number: 7390369
    Abstract: An inventive method of making a rare-earth alloy powder is used to produce a rare-earth sintered magnet, whose main phase has a composition R2T14A (where R is one of the rare-earth elements including Y; T is Fe with or without a non-Fe transition metal; and A is boron with or without carbon).
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: June 24, 2008
    Assignee: Neomax Co., Ltd.
    Inventors: Tomoori Odaka, Yuji Kaneko
  • Publication number: 20080118747
    Abstract: [Problem] To provide a process for producing a permanent magnet for use in an automotive IPM motor, which excels in all of corrosion resistance, abrasion resistance, and impact resistance. [Means for Resolution] The production process characterized in that it comprises forming on the surface of an R—Fe—B based permanent magnet a 3 to 15 ?m thick Ni film as a first layer by electroplating method, followed by a 3 to 15 ?m thick Cu or Sn film as a second layer by electroplating method, and a 4 to 7 ?m thick Ni—P alloy film as a third layer by electroless plating method, provided that the third layer has a Vicker's hardness of 2.5 to 4.5 with respect to the Vicker's hardness of the Cu or Sn electroplated film provided as the second layer taken as 1.
    Type: Application
    Filed: November 21, 2005
    Publication date: May 22, 2008
    Inventors: Toshiyasu Komatsu, Yasutaka Shintani, Kazunari Takahashi, Akira Kabasawa, Hidenori Okada, Yukimitsu Miyao, Yuji Kaneko
  • Publication number: 20080113210
    Abstract: A method of making a magnetically anisotropic magnet powder according to the present invention includes the steps of preparing a master alloy by cooling a rare-earth-iron-boron based molten alloy and subjecting the master alloy to an HDDR process. The step of preparing the master alloy includes the step of forming a solidified alloy layer, including a plurality of R2Fe14B-type crystals (where R is at least one element selected from the group consisting of the rare-earth elements and yttrium) in which rare-earth-rich phases are dispersed, by cooling the molten alloy through contact with a cooling member.
    Type: Application
    Filed: December 5, 2007
    Publication date: May 15, 2008
    Applicant: NEOMAX CO., LTD.
    Inventors: Hiroyuki TOMIZAWA, Yuji KANEKO
  • Patent number: 7343514
    Abstract: A relaying device for relaying data transferred from first storage unit to a second storage unit, is provided outside a range presumed to be affected by a disaster, when a disaster, such as an earthquake, has broken out in an installation site of a host of a normal system (host computer) and the first storage unit. Moreover, the relaying device is placed at such a location that the data transfer time between the first storage unit and the relaying device is shorter than the data transfer time in case the first and second storage units directly transfer data with each other. On receipt of data from the first storage unit, the relaying device notifies the first storage unit of the completion of reception of the data before completing transmission of the data to the second storage unit.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: March 11, 2008
    Assignee: NEC Corporation
    Inventors: Jun-ichi Yamato, Yoshihide Kikuchi, Yuji Kaneko
  • Publication number: 20080036414
    Abstract: A motor control system for controlling a plurality of motors for moving an object in respectively different axial directions that includes a plurality of target devices, each target device including a (pulse width modulation) PWM signal generator that generates a PWM signal for driving a motor using a triangular signal, and a host device for supplying a synchronization signal to each of the target devices, wherein each target device is arranged with a corresponding motor, and each PWM signal generator resets the triangular signal in response to the synchronization signal.
    Type: Application
    Filed: August 10, 2006
    Publication date: February 14, 2008
    Inventors: Tatsuo Toyonaga, Yuji Kaneko
  • Patent number: 7316752
    Abstract: The step of preparing a rapidly solidified alloy by rapidly quenching a melt of an R-T-B-C based rare-earth alloy (where R is at least one of the rare-earth elements including Y, T is a transition metal including iron as its main ingredient, B is boron, and C is carbon) and the step of thermally treating and crystallizing the rapidly solidified alloy are included. The step of thermally treating results in producing a first compound phase with an R2Fe14B type crystal structure and a second compound phase having a diffraction peak at a site with an interplanar spacing d of 0.295 nm to 0.300 nm (i.e., where 2?=30 degrees). An intensity ratio of the diffraction peak of the second compound phase to that of R2Fe14B type crystals representing a (410) plane is at least 10%. The present invention provides an R-T-B-C based rare-earth alloy magnetic material, including carbon (C) as an indispensable element but exhibiting excellent magnetic properties, and makes it possible to recycle rare-earth magnets.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: January 8, 2008
    Assignee: Neomax Co., Ltd.
    Inventors: Hiroyuki Tomizawa, Yuji Kaneko
  • Publication number: 20070261766
    Abstract: In a rare earth magnet, an added heavy rare earth element RH such as Dy is effectively used without any waste, so as to effectively improve the coercive force. First, a molten alloy of a material alloy for an R-T-Q rare earth magnet (R is a rare earth element, T is a transition metal element, and Q is at least one element selected from the group consisting of B, C, N, Al, Si, and P), the rare earth element R containing at least one kind of element RL selected from the group consisting of Nd and Pr and at least one kind of element RH selected from the group consisting of Dy Tb, and Ho is prepared. The molten alloy is quenched, so as to produce a solidified alloy. Thereafter, a thermal treatment in which the rapidly solidified alloy is held in a temperature range of 400° C. or higher and lower than 800° C. for a period of not shorter than 5 minutes nor longer than 12 hours is performed.
    Type: Application
    Filed: June 26, 2007
    Publication date: November 15, 2007
    Inventors: Hiroyuki Tomizawa, Yuji Kaneko
  • Publication number: 20070240790
    Abstract: A rare-earth sintered magnet according to the present invention includes: 28.5 mass % to 32.0 mass % of R, which includes Tb and at least one of the other rare-earth elements; 0.91 mass % to 1.15 mass % of B; at most 0.35 mass % of oxygen; and Fe with or without Co and inevitably contained impurities as the balance. The magnet includes 3.2 mass % to 5.2 mass % of Tb, and has a remanence Br of at least 1.29 T, a coercivity HcJ of at least 2.4 MA/m and a maximum energy product (BH)max of at least 320 kJ/m3.
    Type: Application
    Filed: September 26, 2005
    Publication date: October 18, 2007
    Inventors: Teruyoshi Kita, Haruhiko Shimizu, Takayuki Higashi, Shigeki Muroga, Futoshi Kuniyoshi, Yuji Kaneko, Akihito Tsujimoto
  • Patent number: 7258751
    Abstract: In a rare earth magnet, an added heavy rare earth element RH such as Dy is effectively used without any waste, so as to effectively improve the coercive force. First, a molten alloy of a material alloy for an R-T-Q rare earth magnet (R is a rare earth element, T is a transition metal element, and Q is at least one element selected from the group consisting of B, C, N, Al, Si, and P), the rare earth element R containing at least one kind of element RL selected from the group consisting of Nd and Pr and at least one kind of element RH selected from the group consisting of Dy Tb, and Ho is prepared. The molten alloy is quenched, so as to produce a solidified alloy. Thereafter, a thermal treatment in which the rapidly solidified alloy is held in a temperature range of 400° C. or higher and lower than 800° C. for a period of not shorter than 5 minutes nor longer than 12 hours is performed.
    Type: Grant
    Filed: June 19, 2002
    Date of Patent: August 21, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hiroyuki Tomizawa, Yuji Kaneko
  • Publication number: 20070174275
    Abstract: An information managing system includes a parameter setting unit for setting a parameter representative of an attribute of a user and information to be retrieved, and an information relevance space generator for generating an information relevance space representative of information indicating a relevance between the user and the information to be retrieved, based on the parameter set by the parameter setting unit.
    Type: Application
    Filed: December 20, 2006
    Publication date: July 26, 2007
    Inventors: Masaki Kan, Junichi Yamato, Yuji Kaneko, Yoshihiro Kajiki
  • Patent number: 7244318
    Abstract: A blended powder including a first powder containing an R2T14B phase as a main phase, and a second powder containing an R2T17 phase at 25 wt % or more of the whole is prepared. Herein, R is at least one element selected from the group consisting of all rare-earth elements and Y (yttrium), T is at least one element selected from the group consisting of all transition elements, and Q is at least one element selected from the group consisting of B (boron) and C (carbon). The blended powder is sintered, so as to manufacture a permanent magnet having a structure in which a rare-earth element included in the second powder is concentrated in a grain surgace region of a main phase.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: July 17, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Takao Sekino, Yuji Kaneko
  • Patent number: 7214343
    Abstract: The method for producing a granulated powder of the present invention includes the steps of: preparing an R—Fe—B alloy powder; and granulating the alloy powder using at least one kind of granulating agent selected from normal paraffins, isoparaffins and depolymerized oligomers, to prepare a granulated powder. The produced R—Fe—B alloy granulated powder is excellent in flowability and compactibility as well as in binder removability.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: May 8, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Futoshi Kuniyoshi, Yuji Kaneko, Akihito Tsujimoto, Kazunari Shimauchi, Kazuo Tanaka, Shizuo Mori, Kiyofumi Suzuki
  • Patent number: 7201810
    Abstract: A rare earth alloy sintered compact includes a main phase represented by (LR1-xHRx)2T14A, where T is Fe with or without non-Fe transition metal element(s); A is boron with or without carbon; LR is a light rare earth element; HR is a heavy rare earth element; and 0<x<1. The sintered compact is produced by preparing multiple types of rare earth alloy materials including respective main phases having different HR mole fractions, mixing the alloy materials so that the sintered compact will include sintering a main phase having an average composition represented by (LR1-xHRx)2T14A, thereby obtaining a mixed powder, and the mixed powder. The alloy materials include first and second rare earth alloy materials represented by (LR1-uHRu)2T14A (where 0??&<x) and (LR1-vHRV)2T14A (where x<v?1) and including a rare earth element R(=LR+HR) at R1 and R2 (at%), respectively. ?=|R1?R2| is about 20% or less of (R1+R2)/2.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: April 10, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hitoshi Morimoto, Yuji Kaneko
  • Patent number: 7172659
    Abstract: The present invention is a production method of an R-T-B—C rare earth alloy (R is at least one element selected from the group consisting of rare earth elements and yttrium, T is a transition metal including iron as a main component, B is boron, and C is carbon). An R-T-B bonded magnet containing a resin component, or an R-T-B sintered magnet with a resin film formed on the surface thereof is prepared, and a solvent alloy containing a rare earth element R and a transition metal element T is prepared. Thereafter, the R-T-B bonded magnet is molten together with the solvent alloy. In this way, a rare earth alloy can be recovered from a spent bonded magnet or a defective one generated in a production process stage, and a rapidly quenched alloy magnet can be obtained. As a result, magnet powder is recovered from the R-T-B magnet, and the recycling of a magnet including a resin component can be realized.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: February 6, 2007
    Assignee: Neomax Co., Ltd.
    Inventors: Hiroyuki Tomizawa, Koji Nakahara, Yuji Kaneko
  • Patent number: 7166245
    Abstract: Target velocity data D14 specifying injection operation required for a injection cylinder unit is set in advance, the injection operation is performed actually, command data D17 given to the injection cylinder unit during the injection operation and detected velocity data D15 indicating the operation performed by the injection cylinder unit are recorded, correction value data D18 is calculated from a difference between the detected velocity data D15 and the target velocity data D14 to correct the command data D17 of the previous injection operation by using the correction value, auxiliary amplifier command data D19 is generated as the command data for the next injection operation, and the injection cylinder unit is operated by giving the generated auxiliary amplifier command data at the time of the next injection operation.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: January 23, 2007
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Hiroshi Yokoyama, Yuji Kaneko
  • Publication number: 20060272450
    Abstract: An inventive method of making a rare-earth alloy powder is used to produce a rare-earth sintered magnet, whose main phase has a composition R2T14A (where R is one of the rare-earth elements including Y; T is Fe with or without a non-Fe transition metal; and A is boron with or without carbon).
    Type: Application
    Filed: April 21, 2004
    Publication date: December 7, 2006
    Inventors: Tomoori Odaka, Yuji Kaneko
  • Publication number: 20060265431
    Abstract: Disclosed is a replication system which includes non-adjacent difference information holding unit placed at a location other than that of the intermediate device. Among updates that have been performed in a storage unit on a normal channel, an update not yet reflected to a storage unit on a standby channel is recorded in the non-adjacent difference information holding unit.
    Type: Application
    Filed: May 18, 2006
    Publication date: November 23, 2006
    Inventors: Junichi Yamato, Yuji Kaneko, Masaki Kan