Patents by Inventor Yukinao Kaga

Yukinao Kaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140295667
    Abstract: To improve quality or manufacturing throughput of a semiconductor device, a method includes supplying a source gas to a substrate in a process chamber; exhausting an inside of the process chamber; supplying a reaction gas to the substrate; and exhausting the inside of the process chamber, wherein the source gas and/or the reaction gas is supplied in temporally separated pulses in the supply of the source gas and/or in the supply of the reaction gas. Then, the source gas and/or the reaction gas is supplied in temporally separated pulses to form a film during a gas supply time determined by a concentration distribution of by-products formed on a surface of the substrate.
    Type: Application
    Filed: March 26, 2014
    Publication date: October 2, 2014
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Yukinao Kaga, Arito Ogawa, Atsuro Seino, Atsuhiko Ashitani, Ryohei Maeno, Masanori Sakai
  • Patent number: 8808455
    Abstract: Provided are a substrate processing apparatus and a method of manufacturing a semiconductor device which are able to form a conductive film, which is dense, includes a low concentration of source-derived impurities and has low resistivity, at a higher film-forming rate. The substrate processing apparatus includes a processing chamber configured to stack and accommodate a plurality of substrates; a first processing gas supply system configured to supply a first processing gas into the processing chamber; a second processing gas supply system configured to supply a second processing gas into the processing chamber; and a control unit configured to control the first processing gas supply system and the second processing gas supply system.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: August 19, 2014
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Tatsuyuki Saito, Masanori Sakai, Yukinao Kaga, Takashi Yokogawa
  • Publication number: 20140162454
    Abstract: Provided is a method of manufacturing a semiconductor device. The method includes (a) loading a substrate into a processing chamber; (b) starting a supply of a first processing gas into the processing chamber; (c) starting a supply of a second processing gas into the processing chamber during the supply of the first processing gas; (d) stopping the supply of the second processing gas during the supply of the first processing gas; (e) stopping the supply of the first processing gas after performing the step (d); (f) removing the first processing gas and the second processing gas remaining after performing the step (e) from the processing chamber; and (g) unloading the substrate from the processing chamber.
    Type: Application
    Filed: February 18, 2014
    Publication date: June 12, 2014
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Yukinao KAGA, Tatsuyuki SAITO, Masanori SAKAI, Takashi YOKOGAWA
  • Patent number: 8691708
    Abstract: A method of manufacturing a semiconductor device and a substrate processing apparatus capable of providing a TiN film at a higher film-forming rate. The method includes loading a substrate into a processing chamber; simultaneously starting a supply of a first processing gas and a second processing gas to form a film on the substrate, simultaneously stopping the supply of the first and second processing gas; removing the remaining first and second processing gas from the processing chamber; supplying the second processing gas into the processing chamber without supplying the first processing gas; removing the second processing gas starting and then stopping a supply of the first processing gas into the processing chamber without supplying the second processing gas; removing the first processing gas; and unloading the substrate from the processing chamber.
    Type: Grant
    Filed: January 24, 2011
    Date of Patent: April 8, 2014
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Yukinao Kaga, Tatsuyuki Saito, Masanori Sakai, Takashi Yokogawa
  • Publication number: 20140080317
    Abstract: A stress of a film formed on a substrate can be reduced. A method of manufacturing a semiconductor device includes: forming a film on the substrate by supplying a process gas to the substrate while heating the substrate to a first temperature; controlling a stress to the film by changing a stress value of the film formed on the substrate, by supplying a plasma-excited process gas to the substrate while changing a temperature of the substrate to a second temperature different from the first temperature; and unloading the substrate from the processor chamber.
    Type: Application
    Filed: September 19, 2013
    Publication date: March 20, 2014
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yukinao KAGA, Masanori SAKAI, Takashi YOKOGAWA
  • Publication number: 20140073146
    Abstract: Provided are a reaction tube, a substrate processing apparatus, and a method of manufacturing a semiconductor device capable of suppressing a non-uniform distribution of a gas in a top region to improve the flow of the gas and film uniformity within and between substrate surfaces. The reaction tube has a cylindrical shape, accommodates a plurality of substrates stacked therein, and includes a cylindrical portion and a ceiling portion covering an upper end portion of the cylindrical portion, the ceiling portion having a substantially flat top inner surface. A thickness of a sidewall of the ceiling portion is greater than that of a sidewall of the cylindrical portion.
    Type: Application
    Filed: September 12, 2013
    Publication date: March 13, 2014
    Applicant: Hitachi Kokusai Electric Inc.
    Inventors: Satoshi OKADA, Kosuke TAKAGI, Yukinao KAGA
  • Patent number: 8410001
    Abstract: An excellent type of a film is realized by modifying conventional types of films.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: April 2, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Yushin Takasawa, Yoshiro Hirose, Tsukasa Kamakura, Yukinao Kaga
  • Publication number: 20120214300
    Abstract: Provided are a semiconductor device manufacturing method and a substrate processing apparatus that are capable of increasing a work function of a film to be formed, in comparison with a related art. A cycle including (a) supplying a metal-containing gas into a processing chamber where a substrate is accommodated (b) supplying a nitrogen-containing gas into the processing chamber; and (c) supplying one of an oxygen-containing gas, a halogen-containing gas and a combination thereof into the processing chamber, is performed a plurality of times to form a metal-containing film on the substrate.
    Type: Application
    Filed: February 16, 2012
    Publication date: August 23, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yukinao Kaga, Tatsuyuki Saito, Masanori Sakai, Takashi Yokogawa
  • Publication number: 20120108077
    Abstract: Disclosed is a substrate processing apparatus that includes: a substrate supporting member that supports a substrate; a processing chamber capable of housing the substrate supporting member; a rotating mechanism that rotates the substrate supporting member; a carrying mechanism that carries out the substrate supporting member from the processing chamber; a material gas supply system that supplies material gas into the processing chamber; a nitrogen-containing-gas supply system that supplies nitrogen containing gas into the processing chamber; and a controller that controls the material gas supply system, the nitrogen-containing-gas supply system, the carrying mechanism, and the rotating mechanism, after forming a nitride film on the substrate by using the material gas and the nitrogen containing gas, to carry out the substrate supporting member that supports the substrate while being rotated from the processing chamber.
    Type: Application
    Filed: September 14, 2011
    Publication date: May 3, 2012
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yukinao KAGA, Tatsuyuki SAITO, Masanori SAKAI, Takashi YOKOGAWA
  • Publication number: 20110290182
    Abstract: It is possible to efficiently remove deposited materials such as a conductive film or insulting film adhered to parts such as the inner wall of a processing chamber and a substrate supporting tool disposed in the processing chamber. There is provided a method of manufacturing a semiconductor device. The method comprises: loading a substrate into a processing chamber; forming a conductive film or an insulating film on the substrate by supplying a plurality of source gases into the processing chamber; unloading the substrate from the processing chamber; and modifying a conductive film or an insulating film adhered to the processing chamber by supplying a modifying gas into the processing chamber. After performing a cycle of the loading, the forming, the unloading, and the modifying processes a plurality of times, the modified conductive film or the modified insulating film adhered to the processing chamber is removed from the processing chamber by supplying a cleaning gas into the processing chamber.
    Type: Application
    Filed: August 11, 2011
    Publication date: December 1, 2011
    Inventors: Masanori SAKAI, Yukinao Kaga, Takashi Yokogawa, Tatsuyuki Saito
  • Publication number: 20110230057
    Abstract: An excellent type of a film is realized by modifying conventional types of films.
    Type: Application
    Filed: March 14, 2011
    Publication date: September 22, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yushin TAKASAWA, Yoshiro HIROSE, Tsukasa KAMAKURA, Yukinao KAGA
  • Publication number: 20110186984
    Abstract: Provided are a substrate processing apparatus and a method of manufacturing a semiconductor device which are able to form a conductive film, which is dense, includes a low concentration of source-derived impurities and has low resistivity, at a higher film-forming rate. The substrate processing apparatus includes a processing chamber configured to stack and accommodate a plurality of substrates; a first processing gas supply system configured to supply a first processing gas into the processing chamber; a second processing gas supply system configured to supply a second processing gas into the processing chamber; and a control unit configured to control the first processing gas supply system and the second processing gas supply system.
    Type: Application
    Filed: January 26, 2011
    Publication date: August 4, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Tatsuyuki SAITO, Masanori SAKAI, Yukinao KAGA, Takashi YOKOGAWA
  • Publication number: 20110183519
    Abstract: A method of manufacturing a semiconductor device and a substrate processing apparatus capable of providing a TiN film that is higher in quality than a TiN film formed by a conventional CVD method at a higher film-forming rate, that is, with a higher productivity than a TiN film formed by an ALD method.
    Type: Application
    Filed: January 24, 2011
    Publication date: July 28, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yukinao KAGA, Tatsuyuki SAITO, Masanori SAKAI, Takashi YOKOGAWA
  • Publication number: 20110059600
    Abstract: It is possible to efficiently remove deposited materials such as a conductive film or insulting film adhered to parts such as the inner wall of a processing chamber and a substrate supporting tool disposed in the processing chamber. There is provided a method of manufacturing a semiconductor device. The method comprises: loading a substrate into a processing chamber; forming a conductive film or an insulating film on the substrate by supplying a plurality of source gases into the processing chamber; unloading the substrate from the processing chamber; and modifying a conductive film or an insulating film adhered to the processing chamber by supplying a modifying gas into the processing chamber. After performing a cycle of the loading, the forming, the unloading, and the modifying processes a plurality of times, the modified conductive film or the modified insulating film adhered to the processing chamber is removed from the processing chamber by supplying a cleaning gas into the processing chamber.
    Type: Application
    Filed: August 24, 2010
    Publication date: March 10, 2011
    Applicant: HITACHI-KOKUSAI ELECTRIC INC.
    Inventors: Masanori SAKAI, Yukinao KAGA, Takashi YOKOGAWA, Tatsuyuki SAITO
  • Publication number: 20110031593
    Abstract: There are provided a method of manufacturing a semiconductor device, a substrate processing apparatus, and a semiconductor device. The method allows rapid formation of a conductive film, which has a low concentration of impurities permeated from a source owing to its dense structure, and a low resistivity. The method is performed by simultaneously supplying two or more kinds of sources into a processing chamber to form a film on a substrate placed in the processing chamber. The method comprises: performing a first source supply process by supplying at least one kind of source into the processing chamber at a first supply flow rate; and performing a second source supply process by supplying the at least one kind of source into the processing chamber at a second supply flow rate different from the first supply flow rate.
    Type: Application
    Filed: August 3, 2010
    Publication date: February 10, 2011
    Applicant: HITACHI KOKUSAI ELECTRIC, INC.
    Inventors: Tatsuyuki SAITO, Masanori SAKAI, Yukinao KAGA, Takashi Yokogawa
  • Publication number: 20100297846
    Abstract: A method of manufacturing a semiconductor device includes the steps of: forming a first metal film on the substrate placed in a processing chamber by alternately supplying at least one type of a metal compound that is an inorganic raw material and a reactant gas that has reactivity to the metal compound to the processing chamber more than once; forming a second metal film on the substrate by simultaneously supplying at least one type of a metal compound that is an inorganic raw material and a reactant gas that has reactivity to the metal compound to the processing chamber once so that the metal compound and the reactant gas are mixed with each other; and modifying at least one of the first metal film and the second metal film is modified using at least one of the reactant gas and an inert gas after at least one of the alternate supply process and the simultaneous supply process.
    Type: Application
    Filed: May 20, 2010
    Publication date: November 25, 2010
    Applicant: HITACHI KOKUSAI ELECTRIC INC.
    Inventors: Yukinao Kaga, Tatsuyuki Saito, Masanori Sakai