Patents by Inventor Yusaku OKAJIMA

Yusaku OKAJIMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240084448
    Abstract: Described herein is a technique capable of improving a film thickness uniformity on a surface of a wafer whereon a film is formed. According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process chamber in which a substrate is processed; a process gas nozzle configured to supply a process gas into the process chamber; an inert gas nozzle configured to supply an inert gas into the process chamber while a concentration of the process gas at the center of the substrate is higher than a concentration required for processing the substrate; and an exhaust pipe configured to exhaust an inner atmosphere of the process chamber; wherein the process gas nozzle and the inert gas nozzle are disposed beside the edge of substrate with a predetermined distance therebetween corresponding to an angle of circumference of 90 to 180 degrees.
    Type: Application
    Filed: November 20, 2023
    Publication date: March 14, 2024
    Inventors: Hidetoshi MIMURA, Takafumi SASAKI, Hidenari YOSHIDA, Yusaku OKAJIMA
  • Patent number: 11898247
    Abstract: Described herein is a technique capable of adjusting a balance in film thickness between surfaces of a plurality of substrates stacked in a process chamber. According to one aspect of the technique, there is provided a method of manufacturing a semiconductor device, including: a process chamber capable of accommodating a plurality of substrates; a gas supplier configured to supply a process gas to the plurality of the substrates in the process chamber; a gas exhauster configured to discharge the process gas from the process chamber; and a plurality of disks interposed between the plurality of the substrates, respectively, and in vicinity of back surfaces of the plurality of the substrates.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: February 13, 2024
    Assignee: Kokusai Electric Corporation
    Inventors: Hidenari Yoshida, Takafumi Sasaki, Yusaku Okajima
  • Patent number: 11859280
    Abstract: Described herein is a technique capable of improving a film thickness uniformity on a surface of a wafer whereon a film is formed. According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a process chamber in which a substrate is processed; a process gas nozzle configured to supply a process gas into the process chamber; an inert gas nozzle configured to supply an inert gas into the process chamber while a concentration of the process gas at the center of the substrate is higher than a concentration required for processing the substrate; and an exhaust pipe configured to exhaust an inner atmosphere of the process chamber; wherein the process gas nozzle and the inert gas nozzle are disposed beside the edge of substrate with a predetermined distance therebetween corresponding to an angle of circumference of 90 to 180 degrees.
    Type: Grant
    Filed: August 22, 2022
    Date of Patent: January 2, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Hidetoshi Mimura, Takafumi Sasaki, Hidenari Yoshida, Yusaku Okajima
  • Publication number: 20230407479
    Abstract: There is provided a technique including: a substrate support including a plurality of first props capable of supporting a plurality of substrates at intervals in an up-down direction; and a partition support including a plurality of partitions and a plurality of second props, the plurality of partitions each having a cut-away portion at which the plurality of first props is disposed, the plurality of partitions being disposed one-to-one in spaces between the plurality of substrates held by the substrate support, the plurality of second props supporting the plurality of partitions.
    Type: Application
    Filed: August 30, 2023
    Publication date: December 21, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Yusaku OKAJIMA, Takatomo YAMAGUCHI
  • Publication number: 20230411145
    Abstract: According to the present disclosure, the step coverage performance of the film can be improved on the substrate. According to one embodiment of the present disclosure, there is provided a technique that includes: forming a film on a substrate provided with a concave structure on a surface thereof by performing a cycle a predetermined number of times, wherein the cycle includes: (a) supplying a source gas to the substrate from a side of the substrate; and (b) supplying a reactive gas to the substrate, and wherein, in (a), by colliding the source gas with an inner wall of the concave structure, the source gas is decomposed to generate an intermediate substance and the intermediate substance adheres to the inner wall of the concave structure, and wherein, in (b), the intermediate substance adhered to the inner wall of the concave structure reacts with the reactive gas.
    Type: Application
    Filed: September 1, 2023
    Publication date: December 21, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Yusaku OKAJIMA, Hiroki Hatta, Yoshinori Imai
  • Publication number: 20230230861
    Abstract: A substrate processing technique including: a module including a gas supplier having an upstream side gas guide and a supply structure, a reaction tube communicating with the gas supplier, and a gas exhauster; a supply pipe connected to the gas supplier, and an exhaust pipe connected to the gas exhauster; a carry chamber adjacent to a plurality of the modules; and a piping arrangement region in which the supply pipe or the exhaust pipe can be arranged, in which the reaction tube is disposed at a position overlapping the carry chamber, when the supply pipe is disposed in the piping arrangement region, the gas exhauster is disposed at a position oblique to the shaft and not overlapping the carry chamber, and when the exhaust pipe is disposed in the piping arrangement area, the gas supplier is disposed at a position oblique to the shaft and not overlapping the carry chamber.
    Type: Application
    Filed: March 24, 2023
    Publication date: July 20, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Takefumi MORI, Yuji TAKEBAYASHI, Makoto HIRANO, Takatomo YAMAGUCHI, Yusaku OKAJIMA
  • Patent number: 11685992
    Abstract: According to one aspect thereof, there is provided a substrate processing apparatus including: a reaction tube including an outer tube and an inner tube; a manifold connected to an open end of the reaction tube; a lid configured to close one end of the manifold; a first gas supply pipe configured to supply a cleaning gas; and a second gas supply pipe configured to supply a purge gas of purging a space inside the manifold. The reaction tube includes: an exhaust space; an exhaust outlet communicating with the exhaust space; a first exhaust port provided in the inner tube so as to face a substrate accommodated in the inner tube; and second exhaust ports through which the exhaust space communicates with the space inside the manifold. At least one of the second exhaust ports promotes gas exhaust in the exhaust space distanced away from the first exhaust port.
    Type: Grant
    Filed: January 9, 2020
    Date of Patent: June 27, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventors: Yusaku Okajima, Takafumi Sasaki, Hidenari Yoshida, Shuhei Saido, Mitsunori Ishisaka, Hidetoshi Mimura
  • Publication number: 20230193465
    Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing method including: accommodating a substrate retainer in a process chamber, including: a substrate support; and a partition plate support capable of supporting an upper partition plate provided above a substrate supported by the substrate support; setting a distance between the substrate and the upper partition plate to a first gap; supplying a first gas to the substrate through a gas supply port in a state where the distance between the substrate and the upper partition plate is maintained at the first gap; setting the distance between the substrate and the upper partition plate to a second gap; and supplying a second gas to the substrate through the gas supply port in a state where the distance between the substrate and the upper partition plate is maintained at the second gap.
    Type: Application
    Filed: February 21, 2023
    Publication date: June 22, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Hideto TATENO, Yusaku OKAJIMA, Yoshinori IMAI, Hiroki HATTA
  • Publication number: 20230100076
    Abstract: According to one aspect of a technique of the present disclosure, there is provided a substrate processing apparatus includes: a substrate support; a process chamber; an upstream side gas guide including: a housing connected to a side portion of the process chamber and extending in a direction away from the process chamber; and partition plates arranged in a vertical direction in the housing; a distributor provided with ejection holes arranged in the vertical direction such that a gas is capable of being supplied through the ejection holes between adjacent partition plates, between the housing and an uppermost partition plate or between the housing and a lowermost partition plate; and a process chamber heater provided between the process chamber and the distributor such that a part thereof is located near an adjacent portion of the housing.
    Type: Application
    Filed: September 13, 2022
    Publication date: March 30, 2023
    Inventor: Yusaku OKAJIMA
  • Publication number: 20230100702
    Abstract: There is provided a technique capable of uniformly supplying a gas with respect to a surface of a substrate when the substrate is processed. According to one aspect thereof, there is provided a substrate processing apparatus including: a reaction tube; and a gas supply nozzle for supplying a gas to a substrate supported by a substrate support in the reaction tube along a direction parallel to a substrate surface. The gas supply nozzle is provided with a gas ejection port including an edge vicinity portion and a central portion defined along the direction parallel to the surface of the substrate. An opening dimension of the edge vicinity portion of the gas ejection port measured along a direction orthogonal to the direction parallel to the surface of the substrate is greater than an opening dimension of the central portion of the gas ejection port measured along the same direction.
    Type: Application
    Filed: September 6, 2022
    Publication date: March 30, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Tatsuki JINDEN, Yusaku OKAJIMA, Yuji TAKEBAYASHI
  • Publication number: 20230091850
    Abstract: There is provided a technique capable of improving a step coverage performance of a film formed on a substrate. According to one aspect thereof, there is provided a substrate processing method including: (a1) supplying a first process gas such that a transfer velocity of the first process gas toward an edge region of a substrate is faster than the transfer velocity of the first process gas toward a central region of the substrate; (a2) supplying a second process gas such that a transfer velocity of the second process gas toward the central region of the substrate is faster than the transfer velocity of the second process gas toward the edge region of the substrate; and (b) supplying a reactive gas toward the substrate.
    Type: Application
    Filed: August 2, 2022
    Publication date: March 23, 2023
    Applicant: Kokusai Electric Corporation
    Inventors: Hiroki HATTA, Yuji TAKEBAYASHI, Yusaku OKAJIMA, Shota TANAKA
  • Publication number: 20230012668
    Abstract: There is provided a substrate processing apparatus including: an inner tube including a substrate accommodating region where substrates are accommodated along an arrangement direction; an outer tube outside the inner tube; gas supply ports provided on a side wall of the inner tube along the arrangement direction; first exhaust ports provided on the side wall of the inner tube along the arrangement direction; a second exhaust port provided at an end portion of the outer tube along the arrangement direction; and a gas guide controlling gas flow in an annular space between the inner and outer tubes. A first exhaust port A is located farthest from the second exhaust port, and faces a gas supply port A. The gas guide includes a fin provided near the gas supply port A and surrounds at least a part of an outer periphery of the gas supply port A.
    Type: Application
    Filed: September 22, 2022
    Publication date: January 19, 2023
    Applicant: KOKUSAI ELECTRIC CORPORATION
    Inventors: Yusaku OKAJIMA, Takatomo YAMAGUCHI, Yunosuke SAKAI, Yoshinori IMAI
  • Publication number: 20230005760
    Abstract: According to one aspect of a technique the present disclosure, there is provided a processing apparatus including: an inner tube provided with a substrate accommodating region in which substrates are accommodated along an arrangement direction; an outer tube provided outside the inner tube; gas supply ports provided on a side wall of the inner tube along the arrangement direction; first exhaust ports provided on the side wall of the inner tube along the arrangement direction; a second exhaust port provided at a lower end portion of the outer tube; and a gas guide for controlling a flow of gas in an annular space between the inner tube and the outer tube and including a first fin near a lowermost first exhaust port among the first exhaust ports that is closest to the second exhaust port in a space between the lowermost first exhaust port and the second exhaust port.
    Type: Application
    Filed: September 7, 2022
    Publication date: January 5, 2023
    Inventors: Yusaku OKAJIMA, Takatomo YAMAGUCHI, Yunosuke SAKAI, Yoshinori IMAI
  • Patent number: D1003243
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: October 31, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1003834
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: November 7, 2023
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1022904
    Type: Grant
    Filed: March 14, 2022
    Date of Patent: April 16, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1022905
    Type: Grant
    Filed: June 22, 2022
    Date of Patent: April 16, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1022906
    Type: Grant
    Filed: June 22, 2022
    Date of Patent: April 16, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1022907
    Type: Grant
    Filed: June 22, 2022
    Date of Patent: April 16, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima
  • Patent number: D1022933
    Type: Grant
    Filed: February 24, 2022
    Date of Patent: April 16, 2024
    Assignee: KOKUSAI ELECTRIC CORPORATION
    Inventor: Yusaku Okajima