Building foundation repair pier and permanent support
Methods and apparatus are provided for a system for raising and permanently supporting a sunken building foundation footing. The system includes a cylindrical sleeve disposed inside a hole cored through the footing from a top surface of the footing adjacent a stem wall to a bottom surface of the footing, wherein the sleeve has an inner diameter large enough for pier extensions to pass through. A bracket positioned on the top surface of the footing over the sleeve has a center hole with a diameter equal to or greater than the inner diameter of the sleeve. The system may further include a mechanical connection from the bracket to the footing configured to carry a foundation lifting force from a hydraulic ram.
Provisional Patent Application Ser. No. 62/740,316, to which the present application claims priority, is hereby incorporated by reference. The technical field of the present invention relates to methods and apparatus for raising and leveling sunken building foundation stem walls and footings.
BRIEF DESCRIPTION OF THE DRAWINGSIn the accompanying drawings:
The instant invention is described more fully hereinafter with reference to the accompanying drawings and/or photographs, in which one or more exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be operative, enabling, and complete. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention. Moreover, many embodiments, such as adaptations, variations, modifications, and equivalent arrangements, will be implicitly disclosed by the embodiments described herein and fall within the scope of the present invention.
Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Unless otherwise expressly defined herein, such terms are intended to be given their broad ordinary and customary meaning not inconsistent with that applicable in the relevant industry and without restriction to any specific embodiment hereinafter described. As used herein, the article “a” is intended to include one or more items. Where only one item is intended, the term “one”, “single”, or similar language is used. When used herein to join a list of items, the term “or” denotes at least one of the items, but does not exclude a plurality of items of the list.
For exemplary methods or processes of the invention, the sequence and/or arrangement of steps described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal arrangement, the steps of any such processes or methods are not limited to being carried out in any particular sequence or arrangement, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and arrangements while still falling within the scope of the present invention.
Additionally, any references to advantages, benefits, unexpected results, or operability of the present invention are not intended as an affirmation that the invention has been previously reduced to practice or that any testing has been performed. Likewise, unless stated otherwise, use of verbs in the past tense (present perfect or preterit) is not intended to indicate or imply that the invention has been previously reduced to practice or that any testing has been performed.
Referring now to the drawing Figures, and initially to
The embodiment of
The sleeve dimensions may also be selected to ensure that the wall thickness is large enough so that a guide hole diameter needed for a desired anchor bolt size does not produce a thin wall condition that compromises the structural integrity of the sleeve. To avoid that, the sleeve dimensions may be selected to ensure that the minimum wall thickness at the guide holes is at least some pre-defined minimum value. For example, assuming a minimum allowable wall thickness of 3/32 inches at the guide holes, the maximum guide hole diameter possible with the ⅞-inch-thick sleeve described above is 11/16 inches. A guide hole this size would thus allow for the use of a ⅝ inch diameter anchor bolt with 1/16 inch diametral clearance in the guide hole.
The sleeve dimensions and allowable thickness values will naturally vary with choice of material and fabrication method used for the sleeve. In one embodiment the sleeve is a made of a high strength material such as steel, or any other high strength metal alloy, or non-metal composite. The sleeve may be a unitary homogenous structure created by processes such as forging, extruding, casting, and other known manufacturing techniques. In one embodiment the sleeve is a forged steel cylinder, and the guide holes are machined. Alternatively, the sleeve may be a fabrication of two or more parts that are assembled and consolidated into a unitary structure by known processes such as welding, brazing, or autoclave bonding.
Referring now again to
The anchor bolts 11 (aka L-clips) are essentially L-shaped, each having a right-angle flange 17 at the lower end. The flange may be simply the end of the anchor bolt bent at a right angle, much like a standard L-bolt, or a separate threaded or welded on plate or block as suggested in the Figures. As can be seen in
The sleeve 3 is installed in the footing hole 4 with the anchor bolts 11 already installed in the guide holes 13. To allow for this, the flanges 17 are configured to be movable, or rotatable, from a stowed position for inserting the sleeve, to a deployed position for anchoring the flanges to the footing. As mentioned previously, the flanges 17 must be able to rotate past the adjacent flanges and anchor bolts in order to move into the stowed position.
With a hole 4 cored through the footing, installation of the foundation repair and support system involves first inserting the anchor bolts 11 into the guide holes of sleeve 3 from the bottom up. The bracket 10 may then be fitted down onto the upper threaded ends 28 of the bolts protruding from the upper end of the sleeve, followed by threading the nuts 18 on the bolts at least far enough to retain the bracket. Then after rotating the anchor bolts as needed to place them all in the stowed position, the sleeve may be lowered down into hole 4.
With the sleeve properly down in the hole 4, the bolts may be rotated to the deployed positions to place the flanges 17 under the footing. However, the flanges are not visible through the middle of the sleeve once they are rotated out of the stowed position, making visual confirmation of the deployed position difficult. To account for that, the upper ends of the bolts and/or sleeve may include position indicator markings, or an indexing feature to allow for blind positioning.
One example of an indexing feature shown in
Alternatively, the bracket 10 can be simply bolted to the sleeve with threaded studs 33 mounted in the sleeve extending up through holes in the bracket as shown in
In the embodiment shown in
Another embodiment with the sleeve serving as the footing anchor is shown in
Referring now to
The sleeve is installed in hole 4 with the wedges 43 slid upward to the tops of grooves 41 as shown on the right side of
Once the lifting system is installed with the bracket anchored, the building footing may be raised using essentially conventional foundation jacking equipment. A drive stand is initially installed next to the stem wall and attached to the bracket 10. A hydraulic drive ram is then used to drive extensions down through the sleeve and into the ground in the usual resistance pier manner to create a stable load-bearing piling. The hydraulic system is then replaced with a hydraulic lift ram attached to the bracket 10 and configured to bear against a pile cap atop the piling. The lift ram is activated, typically in series with neighboring rams and repair piers along the footing, thereby exerting a joint upward force along the footing and raising the foundation.
Another alternative embodiment of bracket 10 is shown in
The bracket is anchored to the footing by inserting concrete wedge anchors through holes 61 into holes bored in the footing, and tightening the anchors down, effectively bolting the bracket to the footing. Suitable anchors are well known and commercially available under trade names such as Simpson, Titen, ITW, and others. The anchors may be selected to be long enough to extend between half way and all the way through the thickness of the footing where the holes are bored.
The bracket of
There has been described a novel building foundation repair pier and permanent support for applying and maintaining a lifting force without compromising the structural integrity of the foundation. For the purposes of describing and defining the present invention it is noted that the use of relative terms, such as “substantially”, “generally”, “approximately”, and the like, are utilized herein to represent an inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
Exemplary embodiments of the present invention are described above. No element, act, or instruction used in this description should be construed as important, necessary, critical, or essential to the invention unless explicitly described as such. Although only a few of the exemplary embodiments have been described in detail herein, those skilled in the art will readily appreciate that many modifications are possible in these exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the appended claims.
In the claims, any means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. Unless the exact language “means for” (performing a particular function or step) is recited in the claims, a construction under § 112, 6th paragraph is not intended. Additionally, it is not intended that the scope of patent protection afforded the present invention be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.
Claims
1. A system for raising and permanently supporting a sunken building foundation footing, comprising:
- a cylindrical sleeve disposed inside a hole cored through the footing from a top surface of a toe portion of the footing adjacent a stem wall to a bottom surface of the footing, wherein the sleeve has an inner diameter large enough for pier extensions to pass through;
- a bracket positioned on the top surface of the footing over the sleeve, the bracket having a center hole with a diameter equal to or greater than the inner diameter of the sleeve; and
- a mechanical connection from the bracket through the sleeve to the footing for transmitting a lifting force from the bracket to the footing, the mechanical connection comprising a series of anchor bolts extending from a threaded upper end down through the bracket and sleeve to an L-shaped lower end configured to bear against the bottom surface of the footing when nuts on the upper ends of the anchor bolts are tightened against the bracket.
2. The system of claim 1, wherein the anchor bolts pass through a series of guide holes extending longitudinally through the sleeve between inner and outer cylindrical surfaces of the sleeve.
3. A method for lifting and supporting a sunken building foundation footing, comprising the steps of:
- coring a hole from a top surface of the footing to a bottom surface through a toe portion of the footing adjacent a stem wall;
- inserting a cylindrical sleeve into the hole with an inner diameter large enough for pier extensions to pass through without interference;
- positioning a bracket atop the footing over the hole and sleeve;
- installing a series anchor bolts in a series of guide holes extending longitudinally through the sleeve between inner and outer cylindrical surfaces of the sleeve, wherein a threaded upper end of each anchor bolt extends up through the bracket, and an L-shaped lower end is below the bottom surface of the footing;
- rotating the anchor bolts until the L-shaped lower ends are extending away from the sleeve and overlapping a portion of the bottom surface of the footing around the hole; and
- tightening nuts on the upper ends of the bolts against the bracket; and
- applying a lifting force to the bracket.
4. The method of claim 3, wherein applying a lifting force to the bracket comprises the steps of:
- attaching a drive stand to the bracket;
- driving pier extensions through the sleeve and into the ground with a hydraulic drive ram;
- replacing the drive ram with a hydraulic lift ram positioned to bear on a pile cap atop the pier extensions; and
- activating the hydraulic lift ram.
5. A system for raising and permanently supporting a sunken building foundation footing, comprising:
- a cylindrical sleeve disposed inside a hole cored through the footing from a top surface of the footing adjacent a stem wall to a bottom surface of the footing, wherein the sleeve has an inner diameter large enough for pier extensions to pass through;
- a bracket positioned on the top surface of the footing over the sleeve, the bracket having a center hole with a diameter equal to or greater than the inner diameter of the sleeve; and
- a mechanical connection from the bracket to the footing configured to carry a foundation lifting force from a hydraulic ram, the mechanical connection comprising a series of anchor bolts extending from a threaded upper end down through the bracket and sleeve to an L-shaped lower end below the sleeve, wherein the anchor bolts are rotatable from a stowed position in which the L-shaped lower ends are entirely under the cylinder to a deployed position in which the L-shaped lower ends extend away from the sleeve, overlapping a portion of the bottom surface of the footing around the hole.
6. The system of claim 5, wherein the anchor bolts are configured to bear against the bottom surface of the footing in the deployed position when nuts on the upper ends of the anchor bolts are tightened against the bracket.
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Type: Grant
Filed: Sep 30, 2019
Date of Patent: Aug 10, 2021
Patent Publication Number: 20200102715
Inventor: Greg G. Walliman (Mesa, AZ)
Primary Examiner: Edwin J Toledo-Duran
Application Number: 16/587,264
International Classification: E02D 35/00 (20060101); E02D 17/02 (20060101); E02D 3/08 (20060101);