Point source light assembly
A light assembly mountable in an aperture formed in a railing or a light fixture. The light assembly may include a housing, first and second clamps, and first and second fasteners. The first fastener may couple the first clamp to the housing, and the second fastener may couple the second clamp to the housing. When the fasteners are rotated, the respective clamps pivot outward and move towards the railing or light fixture to retain the light assembly in the railing or the fixture. The light assembly may be removable from the aperture in the railing or the fixture.
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The present application claims the benefit of the filing date of, and priority to U.S. Provisional Patent Application Ser. No. 62/704,197, filed Apr. 27, 2020, entitled “POINT SOURCE LIGHT MODULE,” the entirety of which application is incorporated by reference herein.
FIELD OF THE DISCLOSUREThe present disclosure relates to a light assembly, and more particularly, relates to a point source light assembly.
DESCRIPTION OF THE RELATED ARTLighting may typically be used in railing applications to provide light for walkways, stairs, paths, etc. Other applications may require a light fixture to have a light source that illuminates light to a particular direction or location/point. However, many of these lighting devices require multiple components during assembly in the field, making installation and replacement of these devices difficult. It would be desirable to have a lighting device that provides for more efficient installation, removal, and replacement in the field.
SUMMARYA light assembly mountable in an aperture formed in a railing is disclosed. The light assembly preferably includes a housing, first and second fasteners, and first and second clamps. The first clamp is pivotally coupled to the housing via the first fastener, and the second clamp is pivotally coupled to the housing via the second fastener. In addition, the first and second clamps are movable between a first position and another position. When the first and second clamps are in the first position, the housing can be inserted in the aperture formed in the railing. When the first and second clamps are in the other position, the housing is retained in the aperture formed in the railing.
A method of installing a light assembly to a railing is also disclosed. The railing may have an aperture formed therein. The method preferably includes the step of providing the light assembly, in which the light assembly may include first and second clamps, first and second fasteners, and a housing including first and second channels. The first and second clamps are pivotally coupled to the housing via the respective first and second fasteners, and the first and second clamps may be positioned at least partially in the respective first and second channels. The method also includes the steps of inserting the light assembly through the aperture formed in the railing, rotating the first fastener to pivot the first clamp outward with respect to the housing and move toward the railing until the clamp contacts the railing, and rotating the second fastener to pivot the second clamp outward with respect to the housing and move toward the railing until the second clamp contacts the railing.
A light assembly mountable to a fixture is also disclosed. The fixture may have an aperture formed therein. The light assembly preferably includes a housing including a perimeter, first and second fasteners, and first and second clamps. The first clamp is pivotally coupled to the housing via the first fastener, and the second clamp is pivotally coupled to the housing via the second fastener. In addition, the first and second clamps are movable between a first position and another position. When the first and second clamps are in the first position, the first and second clamps do not extend substantially beyond the perimeter of the housing and the light assembly may be inserted through the aperture formed in the fixture. When the first and second clamps are in the other position, the first and second clamps extend beyond the perimeter of the housing and retain the light assembly to the fixture.
One or more aspects of the disclosed subject matter are particularly pointed out and distinctly claimed as examples in the claims at the conclusion of the specification. The foregoing and other objects, features, and advantages of the disclosed subject matter may be more readily understood by one skilled in the art with reference being had to the following detailed description of several embodiments thereof, taken in conjunction with the accompanying drawings wherein like elements are designated by identical reference numerals throughout the several views, and in which:
The following disclosure is intended to provide exemplary embodiment(s) of the disclosed system and method, and these exemplary embodiment(s) should not be interpreted as limiting. One of ordinary skill in the art will understand that the steps and methods disclosed may easily be reordered and manipulated into many configurations, provided they are not mutually exclusive. As used herein, “a” and “an” may refer to a single or plurality of items and should not be interpreted as exclusively singular unless explicitly stated.
The present disclosure describes a point source light assembly for use with a light fixture or a railing. Embodiments will be described below while referencing the accompanying figures. The accompanying figures are merely examples and are not intended to limit the scope of the present disclosure.
The housing 3 may include two channels, a first channel 16a formed in one side of the housing 3 and a second channel 16b formed in another side of the housing 3. The housing 3 may also include two recesses, a first recess 17 formed in a top surface 40 of the housing 3 and a second recess 37 (see
The first recess 17 formed in the top surface 40 of the housing 3 and the second recess 37 formed in the bottom surface 42 of the housing 3 are configured such that the LED PCB 10 may be positioned in the first recess 17 and the driver PCB 14 may be positioned in the second recess 37. The LED PCB 10 may include a male power connector 22, and the housing 3 may include a female power connector 23 (see
As shown in
The first and second clamps 6a, 6b may be coupled to the housing 3 via first and second fasteners 4a, 4b, respectively. Fasteners 4a, 4b, may be of any suitable type such as but not limited to hex socket cap screws. That is, the first clamp 6a may be aligned with the first channel 16a such that the first fastener 4a extends through the aperture 25a formed in the housing 3 and the aperture 35a formed in the base 21a of the first clamp 6a. Likewise, the second clamp 6b may be aligned with the second channel 16b such that the second fastener 4b extends through the aperture 25b formed in the housing 3 and the aperture 35b formed in the base 21b of the second clamp 6b. In some embodiments, a “C” clamp 9a may be used to assist in maintaining the position of the first fastener 4a, and a “C” clamp 9b may assist in maintaining the position of the second fastener 4b. That is, the apertures formed in the housing 3 that the fasteners 4a, 4b extend therethrough may not be threaded, and the clamps 9a, 9b may be threaded with the clamps 9a, 9b maintaining the position of the respective fastener 4a, 4b. This prevents the fasteners 4a, 4b from coming out of the subassembly, and therefore prevents the respective clamps 6a, 6b from coming out of the subassembly.
As described in more detail below, as the first fastener 4a is rotated in a first direction, the first clamp 6a pivots such that the leg 19a moves outward with respect to the housing 3; then, the first clamp 6a moves closer to the lens 12. Similarly, as the second fastener 4b is rotated in a first direction, the second clamp 6b pivots such that the leg 19b moves outward with respect to the housing 3; then, the second clamp 6b moves closer to the lens 12.
As the first fastener 4a is rotated in a second direction, the first clamp 6a moves away from the lens 12; then, the first clamp 6a pivots such that the leg 19a moves towards the housing 3 and into the first channel 16a. Similarly, as the second fastener 4b is rotated in a second direction, the second clamp 6b moves away from the lens 12; then, the second clamp 6b pivots such that the leg 19b moves towards the housing 3 and into the second channel 16b.
As shown in
As shown in
When the lens 12 is coupled to the housing 3, the first aperture 15a extending through the top 31 of the lens 12 is substantially aligned with the fastener 4a, and the second aperture 15b extending through the top 31 of the lens 12 is substantially aligned with the fastener 4b. As discussed in more detail below, the first and second apertures 15a, 15b extending through the top 31 of the lens 12 provide for access to the fasteners 4a, 4b.
The lens may be a symmetric lens or an asymmetric lens.
A gasket 1 may be positioned between the lens 12 and the housing 3 to provide a water resistant seal. In some embodiments, the gasket 1 may have adhesive on at least one surface. In addition, another gasket 2 may be positioned in the recess 17 of the housing 3 to provide an additional water resistant seal. Compression gaskets 8a-d may be positioned on the bottom surface 42 of the housing 3.
In use, the light assembly 100 is assembled as described herein, and the first and second clamps 6a, 6b are positioned at least partially within the respective first and second channels 16a, 16b of the housing 3 (i.e., as the clamps 6a, 6b are configured and shown in
The wire connectors 11 may be connected to an internal wire harness (not shown) in a railing 50 (i.e.,
The tool may then be removed from the first aperture 15a extending through the lens 12 and inserted into the second aperture 15b extending through the lens 12 to rotate the second fastener 4b in the first direction. As the second fastener 4b is rotated in the first direction, the second clamp 6b pivots such that the second leg 19b moves outward with respect to the housing 3. This is denoted as a second position (shown in
Alternatively, the light assembly 100 may be secured to the railing such that first and second fasteners 4a, 4b, are partially rotated in the first direction iteratively until the lens 12 is flush with the outer surface of the railing 50. By proceeding in this manner, the light assembly 100 may remain in general alignment with respect to the railing 50 when rotating fasteners 4a, 4b.
Compression gaskets 8a-d are positioned on the bottom surface 42 of the housing 3 and may contact other portions of the inner wall 55 of the railing 50. The compression gaskets 8a-d allow for tolerance to accommodate for differences in railing sizes or diameters.
The light assembly 100 is removable from the railing by rotating the first and second fasteners 4a, 4b in the second direction. That is, the tool may be inserted into the first aperture 15a that extends through the lens 12 to rotate the fastener 4a in the second direction. As the first fastener 4a is rotated, the first clamp 6a moves away from the lens 12 to the second position (as similarly shown in
The tool may then be removed from the first aperture 15a extending through the lens 12 and inserted into the second aperture 15b extending through the lens 12 to rotate the second fastener 4b in the second direction. As the second fastener 4b is rotated in the second direction, the second clamp 6b moves away from the lens 12 to the second position (as shown in
Alternatively, the light assembly 100 may be removed from the railing such that first and second fasteners 4a, 4b are partially rotated in the second direction iteratively.
In the embodiments disclosed, the fastener(s) may be any fastener now or hereafter known in the art including, but not limited to, a serrated head fastener, a washer head fastener, a conventional screw, a washer head screw, a serration screw, a hex screw (i.e., hex socket cap screw), an ovular screw, a thread screw, a set screw, a self-tapping screw, clasp, pin, stud, rod, bolt, or the like. The fastener(s) may have any suitable type of head, or it may be headless, for example as in the case of a set screw. In addition, the fastener(s) may be configured to be driven by any suitable tool or drive configuration, such as but not limited to a hex drive, an allen drive, slotted/straight blade drive, Phillips/cross drive, 6-point star/torx drive, square/Robertson drive, or the like. A drive or other suitable tool may engage a mating groove/recess on the top of the fastener.
In the exemplary embodiment described, the light assembly is inserted into a rail, such as but not limited to a handrail or guardrail. However, one of ordinary skill in the art will appreciate that it is within the scope of the disclosure that the light assembly may alternatively be used with other applications, such as but not limited to a post, pole, fitting, and the like. Further, the light assembly may be used in other applications besides the applications already described. For example, the light assembly may be used in a light fixture in which a point source light is required or desired. It will also be appreciated by one of ordinary skill in the art that the light assembly may be used in new, existing, or retrofit applications.
A method for installing a light assembly in a railing will now be described. Referring to
A method for removing a light assembly from an aperture formed in a railing will now be described. Referring to
While certain embodiments of the disclosure have been described herein, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. For example, the light assembly may be used in other applications besides rail applications, including but not limited to use in light fixtures. Those skilled in the art will envision additional modifications, features, and advantages within the scope and spirit of the claims appended hereto.
Claims
1. A light assembly mountable in an aperture formed in a railing, the assembly comprising:
- a. a housing having a surface;
- b. first and second fasteners; and c. first and second clamps, the first clamp pivotally coupled to the housing via the first fastener, the second clamp pivotally coupled to the housing via the second fastener, the first and second clamps movable between a first position and another position, wherein the housing is inserted in the aperture formed in the railing when the first and second clamps are in the first position, the housing is at least partially insertable into the aperture formed in the railing; and
- wherein the housing is retained in the aperture formed in the railing when the first and second clamps are in the other position, the housing is retained at least partially within the aperture formed in the railing by:
- a first force exerted by the first clamp against a first portion of the railing;
- a second force exerted by the second clamp against a second portion of the railing; and
- a third force exerted by the surface of the housing against a third portion of the railing; wherein the third force is exerted in a different direction than one or more of the first and second forces, and wherein the first, second and third forces are exerted from within the aperture formed in the railing.
2. The light assembly of claim 1, wherein the housing comprises first and second channels, and wherein the first clamp is at least partially within the first channel and the second clamp is at least partially within the second channel when the first and second clamps are in the first position.
3. The light assembly of claim 1, wherein when the first and second clamps move from the first position to the other position, the first and second clamps pivot outward with respect to the housing and toward the railing at least until the respective clamp contacts the railing.
4. The light assembly of claim 1, wherein when the first and second clamps move from the other position to the first position, the first and second clamps move away from the railing and pivot inward with respect to the housing until the respective first and second clamps are at least partially within the respective first and second channel.
5. The light assembly of claim 1, wherein when the first and second fasteners are rotated in a first direction, the respective first and second clamps move from the first position to the other position, and wherein when the first and second fasteners are rotated in a second direction, the respective first and second clamps move from the other position to the first position.
6. The light assembly of claim 1 further comprising a light source.
7. The light assembly of claim 1 further comprising a lens coupled to the housing.
8. The light assembly of claim 7, wherein the lens includes first and second apertures extending therethrough, and wherein the first and second fasteners are accessible via the respective first and second apertures of the lens.
9. The light assembly of claim 7, wherein the railing includes an outer wall, wherein the lens includes a top surface, and wherein the top surface of the lens is substantially flush with the outer wall of the railing when the first and second clamps are in the other position.
10. The light assembly of claim 7 further comprising a third fastener, wherein the housing includes a wall with at least one aperture extending therethrough, wherein the lens includes at least one aperture extending at least partially through the lens, wherein the at least one aperture extending through the wall of the housing substantially aligns with the at least one aperture at least partially extending through the lens to attach the lens to the housing via the third fastener.
11. The light assembly of claim 6, wherein the light source comprises a light emitting diode printed circuit board.
12. The light assembly of claim 1, wherein the light assembly is removable from the aperture formed in the railing when the first and second clamps are in the first position.
13. A method of installing a light assembly to a railing, the railing having an aperture formed therein, the method comprising the steps of:
- a. providing the light assembly, the light assembly including first and second clamps, first and second fasteners, and a housing including first and second channels and a surface, wherein the first and second clamps are pivotally coupled to the housing via the respective first and second fasteners, and wherein the first and second clamps may be positioned at least partially in the respective first and second channels;
- b. inserting the light assembly through housing at least partially into the aperture formed in the railing;
- c. rotating the first fastener to pivot the first clamp outward with respect to the housing and move toward the railing at least until the first clamp contacts the railing;
- d. rotating the second fastener to pivot the second clamp outward with respect to the housing and move toward the railing at least until the second clamp contacts the railing; and
- e. retaining the housing at least partially within the aperture formed in the railing by:
- i. exerting a first force by the first clamp against a first portion of the railing;
- ii. exerting a second force by the second clamp against a second portion of the railing; and
- iii. exerting a third force by the surface of the housing against a third portion of the railing;
- wherein the third force is exerted in a different direction than one or more of the first and second forces, and wherein the first, second and third forces are exerted from within the aperture formed in the railing.
14. The method of claim 13 further comprising the step of removing the light assembly from the railing by rotating the first fastener to move the first clamp away from the railing and pivot inward with respect to the housing, rotating the second fastener to move the second clamp away from the railing and pivot inward with respect to the housing, and removing the housing from the aperture formed in the railing.
15. A light assembly mountable to a fixture, the fixture having an aperture formed therein, the light assembly comprising:
- a. a housing including a perimeter and a surface;
- b. first and second fasteners;
- c. first and second clamps, the first clamp pivotally coupled to the housing via the first fastener, the second clamp pivotally coupled to the housing via the second fastener, the first and second clamps movable between a first position and another position, wherein when the first and second clamps are in the first position, the first and second clamps do not extend substantially beyond the perimeter of the housing and the light assembly housing may be inserted through at least partially into the aperture formed in the fixture; and wherein when the first and second clamps are in the other position, the first and second clamps extend beyond the perimeter of the housing and retain the light assembly to the fixture, and the housing is retained at least partially within the aperture formed in the fixture by:
- a first force exerted by the first clamp against a first portion of the fixture;
- a second force exerted by the second clamp against a second portion of the fixture; and
- a third force exerted by the surface of the housing against a third portion of the fixture;
- wherein the third force is exerted in a different direction than one or more of the first and second forces, and wherein the first, second and third forces are exerted from within the aperture formed in the fixture.
16. The light assembly of claim 15 further comprising:
- a. a light source; and,
- b. a lens coupled to the housing, wherein the lens at least partially covers the light source.
17. The light assembly of claim 15, wherein when the first and second clamps are in the first position, the light assembly may be removed from the aperture formed in the fixture.
18. The light assembly of claim 15, wherein the housing includes first and second channels, wherein when the first and second clamps are in the first position, the first clamp is at least partially within the first channel and the second clamp is at least partially within the second channel.
19. The light assembly of claim 1, wherein the surface of the housing includes at least one compression gasket.
20. The method of claim 13, wherein the surface of the housing includes at least one compression gasket.
21. The light assembly of claim 15, wherein the surface of the housing includes at least one compression gasket.
22. The light assembly of claim 1, wherein the surface is a bottom surface.
23. The method of claim 13, wherein the surface is a bottom surface.
24. The light assembly of claim 15, wherein the surface is a bottom surface.
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Type: Grant
Filed: Apr 15, 2021
Date of Patent: May 17, 2022
Patent Publication Number: 20210332957
Assignee: Intense Lighting, LLC (Anaheim, CA)
Inventors: Eric J. Mutch (Orange, CA), Xin Guo (Invine, CA), Marcus J. Worthington (Great Dunmow), Greg A. Kuhl (East Leake)
Primary Examiner: Britt D Hanley
Application Number: 17/231,199
International Classification: F21S 4/20 (20160101); F21V 21/088 (20060101); F21S 2/00 (20160101); F21V 19/00 (20060101); F21Y 115/10 (20160101); F21W 111/023 (20060101); F21W 111/027 (20060101);