Wireless power transfer with integrated communications
A wireless power transmitter can include an inverter that receives a DC input and generates an AC output to drive a wireless power transmit coil coupled to an output of the inverter as well as voltage and current sensors that measure the DC input. The wireless power transmitter can further include a power management accumulator including hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce power samples and memory locations that store corresponding voltage, current, and power samples. The wireless power transmitter can still further include a programmable controller that controls switching devices of the inverter responsive at least in part to the voltage, current and power samples stored in the memory locations of the power management accumulator.
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This application claims priority to U.S. Provisional Application No. 63/261,077, filed Sep. 10, 2021, entitled “Wireless Power Transfer With Integrated Communications,” the disclosure of which is incorporated by reference in its entirety for all purposes.
BACKGROUNDWireless power transfer, in which power is delivered via inductive coupling between a wireless power transmitter (PTx) and a wireless power receiver (PRx), is useful in a variety of applications, including powering and/or recharging battery powered personal electronic devices. In many applications, various power accounting techniques may be used for a variety of purposes. As one example, a PTx can receive from a PRx an indication of how much power the PRx is receiving and/or how much energy the PRx received over a given time period. The PTx can compare this information to the power/energy it delivered over the same time period to determine whether there is a “foreign” object other than the PRx that is also receiving a portion amount of the transmitted power/energy.
SUMMARYHeretofore, power accounting techniques such as those described above have been implemented in software running on microcontrollers or microprocessors. However, this can significantly increase cost and complexity of wireless power transfer solutions. Thus, it may be desirable to provide hardware-based implementations that can perform the power measurements without requiring significant software development and microprocessor/microcontroller power.
A wireless power transmitter can include an inverter that receives a DC input and generates an AC output to drive a wireless power transmit coil coupled to an output of the inverter as well as voltage and current sensors that measure the DC input. The wireless power transmitter can further include a power management accumulator including hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce power samples and memory locations that store corresponding voltage, current, and power samples. The wireless power transmitter can still further include a programmable controller that controls switching devices of the inverter responsive at least in part to the voltage, current and power samples stored in the memory locations of the power management accumulator. The memory locations can form a circular buffer.
The programmable controller can receive information from a wireless power receiver indicating power received by the wireless power receiver over a time interval. The programmable controller can compare power received by the wireless power receiver over a time interval to power samples stored in the memory locations of the power management accumulator for the time interval to detect a foreign object. The programmable controller can reduce or stop wireless power transfer responsive to detecting a foreign object. Any two or more of the inverter, power management accumulator, and programmable controller can be combined into a single integrated circuit.
The wireless power transmitter can still further include a hardware mean squared current calculator that computes values corresponding to an RMS current delivered to the wireless power transmit coil. The values corresponding to the RMS current delivered to the wireless power transmit coil can be stored in the memory locations of the power management accumulator. The hardware mean squared current calculator can include dedicated hardware blocks that receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transmit coil, determine a current through the capacitor from the capacitor voltage samples, and calculate values corresponding to the RMS current delivered to the wireless power transmit coil from the determined current. Any three or more of the inverter, power management accumulator, mean squared current calculator, and programmable controller can be combined into a single integrated circuit.
An integrated circuit for use in a wireless power transfer system can include a plurality of switching devices couplable to a wireless power transfer coil selectively operable as an inverter of a wireless power transmitter or as a rectifier of a wireless power receiver and voltage and current sensors coupled to the plurality of switching devices that measure a DC input into the switching devices when operated as an inverter or a DC output from the switching devices when operated as a rectifier. The integrated circuit can further include a power management accumulator having hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce power samples and memory locations that store corresponding voltage, current, and power samples. The integrated circuit can still further include a programmable controller that controls the plurality of switching devices responsive at least in part to the voltage, current or power samples stored in the memory locations of the power management accumulator. The memory locations can form a circular buffer.
The programmable controller can operate the plurality of switching devices as an inverter of a wireless power transmitter and receives information from a wireless power receiver indicating power received by the wireless power receiver over a time interval. The programmable controller can compare power received by the wireless power receiver over a time interval to power samples stored in the memory locations of the power management accumulator for the time interval to detect a foreign object. The programmable controller can reduce or stop wireless power transfer responsive to detecting a foreign object. The programmable controller can alternatively operate the plurality of switching devices as a rectifier of a wireless power receiver and transmits information to a wireless power transmitter indicating power received by the wireless power receiver over a time interval.
The integrated circuit can further include a hardware mean squared current calculator that computes values corresponding to an RMS current through a wireless power transfer coil, the wireless power transfer coil being either a wireless power transmit coil driven by the plurality of switching devices operating as an inverter or a wireless power receive coil that drives the plurality of switching devices operating as a rectifier. The values corresponding to the RMS current through the wireless power transfer coil can be stored in the memory locations of the power management accumulator. The hardware mean squared current calculator can include dedicated hardware blocks that receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transfer coil, determine a current through the capacitor from the capacitor voltage samples, and calculate values corresponding to the RMS current through the wireless power transfer coil from the determined current
A hardware mean squared current calculator that computes values corresponding to an RMS current through a wireless power transfer coil can include dedicated hardware blocks that (a) receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transfer coil and (b) determine a current through the capacitor from the capacitor voltage samples; and calculate values corresponding to the RMS current through the wireless power transfer coil from the determined current. The hardware mean squared current calculator can be configured to store the calculated values corresponding to the RMS current in a buffer of a power management accumulator. The hardware mean squared current calculator and the power management accumulator can be part of the same integrated circuit.
In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding of the disclosed concepts. As part of this description, some of this disclosure's drawings represent structures and devices in block diagram form for sake of simplicity. In the interest of clarity, not all features of an actual implementation are described in this disclosure. Moreover, the language used in this disclosure has been selected for readability and instructional purposes, has not been selected to delineate or circumscribe the disclosed subject matter. Rather the appended claims are intended for such purpose.
Various embodiments of the disclosed concepts are illustrated by way of example and not by way of limitation in the accompanying drawings in which like references indicate similar elements. For simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the implementations described herein. In other instances, methods, procedures and components have not been described in detail so as not to obscure the related relevant function being described. References to “an,” “one,” or “another” embodiment in this disclosure are not necessarily to the same or different embodiment, and they mean at least one. A given figure may be used to illustrate the features of more than one embodiment, or more than one species of the disclosure, and not all elements in the figure may be required for a given embodiment or species. A reference number, when provided in a given drawing, refers to the same element throughout the several drawings, though it may not be repeated in every drawing. The drawings are not to scale unless otherwise indicated, and the proportions of certain parts may be exaggerated to better illustrate details and features of the present disclosure.
In the illustrated embodiment, inverter 102 is a full bridge inverter made up of four switching devices Q1-Q4, although other inverter topologies could be used as appropriate for a given application. Also depicted at a high level is PWM controller 108, which provides pulse width modulation signals to the switching devices Q1-Q4 to generate a desired output voltage and/or current. These switching devices are illustrated as MOSFETs (metal-oxide-semiconductor field effect transistors), though other types switching devices (including, for example, IGBTs (insulated gate bipolar transistors), junction field effect transistors (JFETs), etc. could be used as appropriate for a given embodiment. Likewise, any suitable semiconductor technology, such as silicon, silicon carbide (SiC), gallium nitride (GaN), could be used depending on the specific application. The same applies to all other switching devices (including diodes) discussed in the present application. Switching devices Q1-Q4 may be alternately switched to connect an input DC voltage (e.g., from boost regulator (not shown)) to the transmit winding L1, producing an AC voltage that may be coupled to the PRx as described above.
Operation of inverter 102 will induce an AC voltage in magnetically coupled PRx receiver coil L2. This AC voltage may be coupled to a rectifier 106. In the illustrated embodiment, rectifier 106 is a full bridge active rectifier made up of four switches Q5-Q7. Although illustrated as MOSFET switches, other rectifier types, constructed using any suitable semiconductor technology, could also be used. These alternative configurations can provide for increased operating efficiency in some applications.
As one simplified example, by measuring the inverter/transmitter's DC input current 212 and voltage 213, the input power can be determined. Similarly, by measuring the rectifier/receiver's DC output voltage 215 and current 214, the output power can be determined. The difference between the input power and output power is then the amount of power that is being delivered to foreign object 210. The above technique can be modified to account for losses associated with operation of inverter/transmitter 102, rectifier/receiver 106, coils L1, L2, and other system components. Because the electrical characteristics of the respective transmitter and receiver devices are known to the designers and constructors of such devices, it is possible for them to characterize the losses experienced by such devices as a function of loading. Thus, the power accounting model may be tailored to achieve a level of accuracy and precision depending on the requirements of a particular application.
Additionally or alternatively, AC losses associated with the transmit and receive coils L1 and L2 may be estimated using the RMS coil current and the known impedance of the coil. These I2R losses may be estimated if the RMS coil current is known, which may be achieved through the use of further AC side sensors 312, 314, not shown in
On the transmitter side, sensors 212, 213, 312 may include the input current and voltage sensors 212, 213 discussed above as well as an additional current sensor 312 monitoring the AC current through transmit coil L1. (As depicted in
In some applications, various transmitter side components described above may be integrated into a single application specific integrated circuit (ASIC). For example, the inverter power switches, 102, sensors 212, 213, and 312, PMU/controller 302, and mean squared current calculator and power management accumulator 321 may all be constructed as a single wireless power transmitter integrated circuit 320. In other applications, one or more components may be external to such an ASIC. For example, power switches of inverter 102 may be separate components that attach to the integrated circuit, which can allow for varying power levels to be supplied using a single sensor and control module. In other embodiments, sensors 212, 213, and 312 may be separate components that interface with integrated circuit 320. Additionally, integrated circuit 320 may include additional circuitry not expressly illustrated but that would nonetheless be used in the above-described application, including, without limitation, analog to digital converters for digitizing the sensor outputs, communications circuitry for interfacing with the receiver side circuitry, additional I/O circuitry, clock circuitry, voltage and/or current regulation circuitry, additional sensor circuitry, and the like.
On the receiver side, sensors 214, 215, 314 may include the output current and voltage sensors 214, 215 discussed above as well as an additional current sensor 314 monitoring the AC current through receive coil L2. (As depicted in
In some applications, various receiver side components described above may be integrated into a single application specific integrated circuit (ASIC). For example, the rectifier power switches 106, sensors 214, 215, and 314, and PMU/controller 306 may all be constructed as a single wireless power receiver integrated circuit 322. In other applications, one or more components may be external to such an ASIC. For example, power switches of rectifier 106 may be separate components that attach to the integrated circuit, which can allow for varying power levels to be supplied using a single sensor and control module. In other embodiments, sensors 214, 215, and 314 may be separate components that interface with integrated circuit 322. Additionally, integrated circuit 322 may include additional circuitry not expressly illustrated but that would nonetheless be used in the above-described application, including, without limitation, analog to digital converters for digitizing the sensor outputs, communications circuitry for interfacing with the receiver side circuitry, additional I/O circuitry, clock circuitry, voltage and/or current regulation circuitry, additional sensor circuitry, and the like. Additionally, integrated circuit 322 could be the structurally the same as integrated circuit 320, with a variable configuration or programming allowing it to function as either wireless power transmit circuitry, wireless power receive circuitry, or bidirectional wireless power transfer circuitry, as appropriate for a given application.
As described above, wireless power transmitter circuitry 320 can include dedicated hardware for power accounting measurements, including power management accumulator and mean squared current calculator 321. Although depicted as a single module in
Corresponding voltage and current samples may be multiplied together to produce instantaneous power samples 433, i.e., v1×i1=p1; v2×i2=p2; etc. This multiplication may be performed by dedicated hardware of power management accumulator 321, thus reducing the computational burden of controller 302. The voltage, current, and power samples may be stored in corresponding registers or memory positions 441-445 as shown in
Turning to
PMU/controller 302 may receive via a communications path 316 a received power packet (RPP) 550. In some embodiments or applications communications path 316 can be an in-band communications path, meaning that data is sent from the wireless power receiver to the wireless power transmitter by modulation of the voltage, current, and/or power on the inductive power transfer link. Alternatively, communications path 316 could be a separate physical channel, such as Bluetooth or NFC (near-field communication). In either case, received power packet 550 can provide a measurement of power received by the wireless power receiver and timing information to indicate the time interval over which that power was received. In some cases, the timing information may be partially or totally contained in a previously received calibration packet. In any case, the interval over which the power was received (i.e., a measurement window), and the time of that window (an offset) can allow the wireless power transmitter to select the appropriate data from the circular buffer to determine the transmitted power over the same interval.
As an example, received power packet 550 can indicate a total power received by the wireless power receiver over an interval corresponding to the measurement window illustrated in
In addition to the input power to the wireless power transmitter, the RMS AC current provided to the transmit coil may also be useful for various power accounting techniques.
High speed ADC 661 may be coupled to a four lane serial peripheral interface (SPI) 662, or any other suitable interface that allows for communication with the remainder of the hardware. In some embodiments, high speed ADC 661 may be on the same chip, in which case the SPI (or other interface) could be omitted. In any of these various configurations, a capacitor voltage sample may be stored in a suitable storage register 663, with the preceding sample also being stored/retained in register 664. Block 665 may be a subtractor circuit that computes the difference 666 between these two capacitor voltage samples, which provides the numerator for the differentiated capacitor voltage. Register 667 may store a value corresponding to the capacitance value CTX of the series capacitor Cpri times the sampling frequency. Hardware multiplier block 668 can multiply the voltage difference of register 667 by the capacitance times sampling frequency result stored in register 667 to produce the instantaneous current through the capacitor (C*dV/dT). This instantaneous current result can be stored in two registers 669a and 669b, which can be multiplied together by hardware multiplier block 670 to produce a squared current, which can be stored in register 671. This squared current can be added (block 672) to an accumulator 673 that can accumulate a number of squared current samples. Divider block 674 can at suitable intervals divide the accumulated value by the number of samples in that interval to produce a mean squared current. If desired, a square root block (not shown) could take the square root of the mean squared current to produce a RMS current value. However, for power calculations the squared RMS current (i.e., the mean squared current) is required, so the square root block can be omitted.
In some embodiments it may be desirable to store RMS current samples (or mean squared current samples) that correspond to the input DC voltage, current, and power samples described above with reference to
The foregoing describes exemplary embodiments of wireless power transfer transmitters, receivers, and systems using hardware based power accounting blocks. Such systems may be used in a variety of applications but may be particularly advantageous when used in conjunction with wireless power transfer systems personal electronic devices such as a mobile phones, smart watches, and/or tablet computers including accessories for such devices such as wireless earphones, styluses, and the like. However, any wireless power transfer system for which increased overall efficiency is desired may advantageously employ the techniques described herein. Although numerous specific features and various embodiments have been described, it is to be understood that, unless otherwise noted as being mutually exclusive, the various features and embodiments may be combined in various permutations in a particular implementation. Thus, the various embodiments described above are provided by way of illustration only and should not be constructed to limit the scope of the disclosure. Various modifications and changes can be made to the principles and embodiments herein without departing from the scope of the disclosure and without departing from the scope of the claims.
Claims
1. A wireless power transmitter comprising:
- an inverter that receives a direct current (DC) input and generates an alternating current (AC) output to drive a wireless power transmit coil coupled to an output of the inverter;
- voltage and current sensors that measure the DC input;
- a power management accumulator; and
- a programmable controller;
- wherein the power management accumulator further comprises: dedicated hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce corresponding power samples, thereby reducing computational burden on the programmable controller; and memory locations that store the corresponding voltage, current, and power samples; and
- wherein the programmable controller controls switching devices of the inverter responsive at least in part to the corresponding voltage, current and power samples stored in the memory locations of the power management accumulator.
2. The wireless power transmitter of claim 1 wherein the memory locations form a circular buffer.
3. The wireless power transmitter of claim 1 wherein the programmable controller receives information from a wireless power receiver indicating power received by the wireless power receiver over a time interval.
4. The wireless power transmitter of claim 3 wherein the programmable controller compares the power received by the wireless power receiver over the time interval to the corresponding power samples stored in the memory locations of the power management accumulator for the time interval to detect a foreign object.
5. The wireless power transmitter of claim 4 wherein the programmable controller reduces or stops wireless power transfer responsive to detecting the foreign object.
6. The wireless power transmitter of claim 1 wherein two or more of the inverter, the power management accumulator, and the programmable controller are combined into a single integrated circuit.
7. The wireless power transmitter of claim 1 further comprising a hardware mean squared current calculator that computes values corresponding to a root mean squared (RMS) current delivered to the wireless power transmit coil.
8. The wireless power transmitter of claim 7 wherein the values corresponding to the RMS current delivered to the wireless power transmit coil are stored in the memory locations of the power management accumulator.
9. The wireless power transmitter of claim 7 wherein the hardware mean squared current calculator includes dedicated hardware blocks that receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transmit coil, determine a current through the capacitor from the capacitor voltage samples, and calculate values corresponding to the RMS current delivered to the wireless power transmit coil from the determined current.
10. The wireless power transmitter of claim 7 wherein three or more of the inverter, the power management accumulator, the mean squared current calculator, and the programmable controller are combined into a single integrated circuit.
11. An integrated circuit for use in a wireless power transfer system, the integrated circuit comprising:
- a plurality of switching devices operable as an inverter of a wireless power transmitter;
- voltage and current sensors coupled to the plurality of switching devices that measure a direct current (DC) input into the switching devices;
- a power management accumulator; and
- a programmable controller;
- wherein the power management accumulator further comprises: dedicated hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce corresponding power samples, thereby reducing computational burden on the programmable controller; and memory locations that store the corresponding voltage, current, and power samples; and
- wherein the programmable controller controls the plurality of switching devices responsive at least in part to the corresponding voltage, current or power samples stored in the memory locations of the power management accumulator.
12. The integrated circuit of claim 11 wherein the memory locations form a circular buffer.
13. The integrated circuit of claim 11 wherein the programmable controller receives information from a wireless power receiver indicating power received by the wireless power receiver over a time interval.
14. The integrated circuit of claim 13 wherein the programmable controller compares the power received by the wireless power receiver over the time interval to the corresponding power samples stored in the memory locations of the power management accumulator for the time interval to detect a foreign object.
15. The integrated circuit of claim 14 wherein the programmable controller reduces or stops wireless power transfer responsive to detecting the foreign object.
16. The integrated circuit of claim 11 further comprising a hardware mean squared current calculator that computes values corresponding to root mean squared (RMS) current through the wireless power transfer coil.
17. The integrated circuit of claim 16 wherein the values corresponding to the RMS current through the wireless power transfer coil are stored in the memory locations of the power management accumulator.
18. The integrated circuit of claim 16 wherein the hardware mean squared current calculator includes dedicated hardware blocks that receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transfer coil, determine a current through the capacitor from the capacitor voltage samples, and calculate values corresponding to the RMS current through the wireless power transfer coil from the determined current.
19. An integrated circuit for use in a wireless power transfer system, the integrated circuit comprising:
- a plurality of switching devices operable as a rectifier of a wireless power receiver;
- voltage and current sensors coupled to the plurality of switching devices that measure a direct current (DC) output from the switching devices;
- a power management accumulator; and
- a programmable controller;
- wherein the power management accumulator further comprises: dedicated hardware that receives voltage and current samples from the voltage and current sensors and multiplies corresponding voltage and current samples to produce corresponding power samples, thereby reducing computational burden on the programmable controller; and memory locations that store the corresponding voltage, current, and power samples; and
- wherein the programmable controller controls the plurality of switching devices responsive at least in part to the corresponding voltage, current or power samples stored in the memory locations of the power management accumulator.
20. The integrated circuit of claim 19 wherein the memory locations form a circular buffer.
21. The integrated circuit of claim 19 wherein the programmable controller transmits information to a wireless power transmitter indicating power received by the wireless power receiver over a time interval.
22. The integrated circuit of claim 19 further comprising a hardware mean squared current calculator that computes values corresponding to a root mean squared (RMS) current through the wireless power transfer coil.
23. The integrated circuit of claim 22 wherein the values corresponding to the RMS current through the wireless power transfer coil are stored in the memory locations of the power management accumulator.
24. The integrated circuit of claim 22 wherein the hardware mean squared current calculator includes dedicated hardware blocks that receive capacitor voltage samples of a voltage appearing across a capacitor in series with the wireless power transfer coil, determine a current through the capacitor from the capacitor voltage samples, and calculate values corresponding to the RMS current through the wireless power transfer coil from the determined current.
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Type: Grant
Filed: Dec 2, 2021
Date of Patent: Sep 19, 2023
Assignee: Apple Inc. (Cupertino, CA)
Inventors: Yongxuan Hu (San Jose, CA), Nileshbhai J. Shah (Irvine, CA), José V. Santos Martinez (San Jose, CA), Stephen C. Terry (San Jose, CA)
Primary Examiner: Daniel Cavallari
Application Number: 17/457,374
International Classification: H02J 50/80 (20160101); H02J 50/60 (20160101); H02J 50/12 (20160101);