Micropump and micro-incubator utilizing gas generation and production method thereof
A micropump utilizing gas generation includes a silicon substrate having a reservoir for H2O2 solution formed therein, a SiO2/Si3N4 film formed on the silicon substrate, and a PDMS combined on the SiO2/Si3N4 film, wherein the PDMS has a reservoir for MnO2, a sample reservoir connected to the reservoir through a conduit, a sample injection opening, and a minute channel. Further, a cell culture unit utilizing gas generation possesses a carbon dioxide supply including a glass substrate to secure a reservoir, a hot-wire formed inside the reservoir, a PDMS having the reservoir formed by combining the PDMS on the bottom surface and an air supply line connected to the reservoir through a conduit, a thin permeable PDMS film arranged on the PDMS, and a PDMS cover being combined on the PDMS film and having a channel through which a cell culture medium flows and a culture surface for a cell engraved therein.
The present invention relates to a micropump and a cell culture unit for micro-structures including LOC; and, more particular, to a micropump and a cell culture unit utilizing gas generation and the production method thereof to generate a small amount of gas through a series of processes including MEMS (“Micro-Electro-Mechanical Systems”) process for use in subsequent chemical reactions or additional processes.
BACKGROUND OF THE INVENTIONLOC (“Lab-on-a-chip”) is a new small-sized analytic device designed to perform a rapid and efficient automatic analysis by integrating a series of devices for analyzing specimen such as devices for specimen preparation, reaction, separation and detection onto chips made of glass, plastic or silicon having dimensions of centimeters, taking advantage of micromachining technology such as photolithograph and etching. μ-TAS (“micro total analysis systems”) is a typical application of LOC.
Because separation analysis using LOC requires only an infinitesimal amount of specimen, its application is advantageous in medical diagnostic field and biological application where a large amount of specimen is difficult to obtain. Though it is currently being used in analyses of in vitro materials for such use as separation of amino acids and peptides, DNA sequencing, and immunoassay, its application is being expended. Among other fields, noticeable application is made in the following fields: environmental pollutant analysis requiring real-time field analysis; new generational diagnosis and measurement requiring a portable micro-laboratory to ascertain a result at the site; and new drug research requiring fast analyses of multiple samples.
For operation of the LOC, however, an external driving power is required to convey the materials into the chips. Methods of conveying the materials developed up to now include an electrokinetic method using the principles of electro-osmosis and electrophoresis, or using pumps such as micro-motors. The aforementioned conventional conveying methods necessarily require continuous external power supplies. This results in a shortcoming that the entire chip size has to be increased or an additional equipment must be accompanied. Accordingly, for commercialization and field applications of LOC, developments of small-sized power supplies and pumps or its substitutes are required.
Further, for the up-to-date technology of LOC, i.e., a cell chip, to evolve into a small-sized portable cell culture unit, control of temperature and pH is essential. The temperature control can be accomplished by using fine hot-wires. The pH control of a cell culture medium, on the other hand, is accomplished by supplying carbon dioxide. Therefore, continuous supply of carbon dioxide is necessary, resulting in a shortcoming that conventional huge cell culture units must inevitably accompany a compressed carbon dioxide tank weighing tens of kilograms. Consequently, before a small-sized portable cell culture unit can be developed, a small-sized carbon dioxide supply needs to be developed.
SUMMARY OF THE INVENTIONIt is, therefore, an object of the present invention to provide a micropump including: a silicon substrate having a reservoir for H2O2 solution formed therein; a SiO2/Si3N4 film formed on the silicon substrate; and a PDMS combined on the SiO2/Si3N4 film, wherein the PDMS has a reservoir for MnO2, a sample reservoir connected to the reservoir through a conduit, a sample injection opening, and a minute channel.
It is, therefore, another object of the present invention to provide a cell culture unit possessing carbon dioxide supply including: a glass substrate to secure a reservoir; a hot-wire formed at the bottom of the reservoir; a PDMS having the reservoir formed by combining the PDMS on the bottom surface and an air supply line connected to the reservoir through a conduit; a thin permeable PDMS film arranged on the PDMS, and a PDMS cover being combined on the PDMS film and having a channel through which a cell culture medium flows and a culture surface for a cell engraved therein.
BRIEF DESCRIPTION OF DRAWINGS
Preferred embodiments of the present invention will now be described with reference to the accompanying drawings.
FIRST PREFERRED EMBODIMENT
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A procedure in accordance with
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(d) As shown in
(e) As shown in
(f) As shown in
According to the second preferred embodiment of the present invention, oxygen gas is generated when MnO2 is discharged into H2O2 solution by melting paraffin using a hot-wire to which an external electric current is applied. Thus generated oxygen gas pushes and moves liquid in a minute channel. Once the MnO2 is discharged into the H2O2 solution, the MnO2 remains in the H2O2 solution and continues the reaction even after the electric current is shut off.
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The procedure in accordance with
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(d) As shown in
(e) As shown in
According to the third preferred embodiment of the present invention, when NaHCO3 is heated by a minute wire to which an external electric current is applied, the NaHCO3 is decomposed into Na2CO3, water and carbon dioxide according to the following chemical formula:
2NaHCO3(s)->Na2CO3(s)+H2O(l)+CO2(g)
Thus generated carbon dioxide pushes and moves fluid in a reservoir or a minute channel.
As shown in
A procedure for producing the micropump using carbon dioxide generation which employs NaHCO3 in accordance with the third preferred embodiment of the present invention is identical to that of the micropump using oxygen generation to which a structure to isolate H2O2 solution from MnO2 using paraffin is applied in accordance with the second preferred embodiment as shown in
According to the forth preferred embodiment of the present invention, although a mixture of NaHCO3 and HOC(COOH) (CH2COOH)2 is stable in itself, HOC(COOH) (CH2COOH)2 reacts with NaHCO3 to generate HOC(COOH) (CH2COONa)2, water and carbon dioxide according to the following chemical formula, in which case HOC(COOH) (CH2COOH)2 becomes an aqueous solution by adding water thereto.
3NaHCO3(s)+HOC(COOH) (CH2COOH)2(s)->HOC(COOH) (CH2COONa)2(s)+3H2O(l)+3CO2(g)
Thus generated carbon dioxide pushes and moves fluid in a reservoir or a minute channel.
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A procedure for producing the micropump using carbon dioxide generation which employs a water droplet and a mixture of NaHCO3 and HOC(COOH) (CH2COOH)2 in accordance with the fourth preferred embodiment of the present invention is identical to that of the micropump using oxygen generation to which a structure to isolate H2O2 solution from MnO2 using paraffin is applied in accordance with the second preferred embodiment as shown in
FIGS. 11 to 13 show an upper and a lower cross-sectional perspective views of a cell culture unit possessing a carbon dioxide supply and a cross-sectional view taken along line E-E′ of
According to the fifth preferred embodiment of the present invention, carbon dioxide generated by thermal decomposition of NaHCO3, flowing through an air supply line (minute channel) 56, permeates through a thin PDMS film 58 formed on the air supply line. Thereafter, the carbon dioxide is to a cell culture medium laid on the PDMS film 58, which allows pH to be controlled.
As shown in FIGS. 11 to 13, a cell culture unit using gas generation in accordance with the fifth preferred embodiment of the present invention includes a minute hot-wire 53 formed on a glass substrate 51. The hot-wire 53 is composed of metal film made of such material as aluminum. A reservoir for NaHCO3 54 is reserved by using a PDMS. After setting a PDMS 57 on which an air supply line 56 is formed, NaHCO3 is injected. A small-sized cell culture unit is completed by covering it with a PDMS cover 59 on which a media-line is engraved after setting of a thin permeable PDMS film 58. A cell culture medium and cells are injected into the completed small-sized cell culture unit through a media inlet. Then carbon dioxide is supplied by decomposing NaHCO3 using a minute hot-wire to which an electric current is applied. At this time, the amount of the supplied carbon dioxide can be controlled by adjusting the electric current applied to the minute hot-wire.
A procedure for producing a small-sized cell culture unit using gas generation in accordance with the fifth preferred embodiment of the present invention proceeds in the following sequence:
(a) An aluminum layer of 0.2 μm thickness is formed on a glass substrate 51 by thermal evaporation.
(b) After spin coating an HMDS and a photoresist AZ 5214 sequentially, an ultraviolet exposure is performed using a hot-wire pattern mask. After etching aluminum portions other than a hot-wire 53, the photoresist is removed by acetone.
(c) A PDMS is bonded to secure a reservoir for NaHCO3 54.
(d) An embossing of an air supply line 56 frame having the shape shown in
(e) A PDMS 57 in which the air supply line 56 is engraved is produced by pouring and hardening a PDMS on the embossing of (d). The assembly of (c) is covered with the PDMS 57.
(f) A PDMS which is poured on a wafer and spin coated thereon is kept at 70 degrees centigrade or above for more than three hours for hardening. (Through this process, a PDMS film 58 is formed having a thickness ranging from 300 μm to 500 μm.)
(g) After NaHCO3 is injected into the assembly of (e), the assembly is covered with the PDMS film 58 of (f).
(h) A PDMS cover 59 wherein a channel through which a cell culture medium flows and a culture surface for a cell (media-line) 61 are engraved is produced by performing the same processes of (d) and (e) using a mask having the shape shown in
(i) A cell culture unit is completed by covering the assembly of (g) with the PDMS cover 59 of (h).
In case the cell culture unit is to be used for an adherent cell, a process to induce adsorption of the cell by treating the surface which the cell touches with poly-L-lysine solution over 10 minutes at room temperature may be added after the process of (g).
Although the preferred embodiment is illustrated focusing on a cell culture unit possessing a carbon dioxide supply, a cell culture unit using gas generation in accordance with the fifth preferred embodiment of the present invention may possess an oxygen supply as well as the carbon dioxide supply, in which case the cell culture unit can be used in an environment where an additional oxygen supply is required.
While the invention has been shown and described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
The gases generated by the micropump or the small-sized cell culture unit using gas generation in accordance with the present invention have degree of purity required for subsequent process and reaction. Such gas also provides sufficient pressure and amount to push a liquid sample into a reservoir or a minute channel. When an H2O2 solution of 30% (w/w) density is used, oxygen is generated with a volume of more than 100 times larger than that of the H2O2 solution. Depending on the amount of catalyst used, the time for generating oxygen can be controlled to range from several minutes to dozens of minutes. Further, because the preferred embodiments of the present invention can be produced cheaply and simply, they can be disposed of after a single use. Furthermore, the preferred embodiments are less dependent on external devices so that they can be integrated easily or to a variety of other LOCs or small devices. Also, it is advantageous in that by-products are water and oxygen which are environmental friendly and biocompatible. The carbon dioxide generator can be applied to a small-sized cell culture unit, mobility of which is typically limited by problems in the carbon dioxide supply, to commercialize a small-sized portable cell culture unit.
Claims
1. A micropump utilizing gas generation comprising:
- a silicon substrate having a reservoir for H2O2 solution formed therein;
- a SiO2/Si3N4 film formed on the silicon substrate; and
- a PDMS combined on the SiO2/Si3N4 film,
- wherein the PDMS includes a reservoir for MnO2 confronting the reservoir for H2O2 solution on the other side of the SiO2/Si3N4 film, a sample reservoir connected to the reservoir for MnO2 through a conduit, a sample injection opening connected to an end of the sample reservoir, and a minute channel leading to an exterior of the micropump from another end of the sample reservoir.
2. A production method of a micropump utilizing gas generation, comprising the steps of:
- forming a reservoir for MnO2, a sample reservoir connected to the reservoir for MnO2 through a conduit, a sample injection opening connected to an end of the sample reservoir, and a minute channel leading to an exterior of the micropump from another end of the sample reservoir by forming a negative photoresist SU-8 layer and patterning on a silicon substrate;
- forming a PDMS on the SU-8 layer;
- forming a SiO2 film and a Si3N4 film sequentially on another silicon substrate;
- forming a reservoir for H2O2 solution by etching the bottom surface of the silicon substrate having the SiO2 film and the Si3N4 film formed thereon;
- securing a bottom plate to the bottom of the reservoir for H2O2 solution; and
- combining the PDMS on the silicon substrate having the reservoir for H2O2 solution formed therein after removing the PDMS from the silicon substrate and SU-8 pattern.
3. A micropump utilizing gas generation comprising:
- a bottom plate constituting a bottom surface;
- a hot-wire formed inside a reservoir on the bottom plate; and
- a PDMS combined on the bottom plate,
- wherein the PDMS includes the reservoir, a sample reservoir connected to the reservoir through a conduit, a sample injection opening connected to an end of the sample reservoir, and a minute channel leading to an exterior of the micropump from another end of the sample reservoir.
4. The micropump utilizing gas generation of claim 3, further comprising a paraffin layer mixed with MnO2 powder formed on the hot-wire,
- wherein the reservoir reserves H2O2 solution.
5. The micropump utilizing gas generation of claim 3, wherein the reservoir reserves NaHCO3 solution.
6. The micropump utilizing gas generation of claim 3, further comprising a water droplet enveloped in a Parafilm arranged on the hot-wire,
- wherein the reservoir reserves a mixture of NaHCO3 and HOC(COOH) (CH2COOH)2.
7. A production method of a micropump utilizing gas generation, comprising the steps of:
- forming a hot-wire inside a reservoir on a bottom plate;
- combining a PDMS having the reservoir formed therein on the bottom plate; and
- combining another PDMS including a sample reservoir connected to the reservoir through a conduit, injection openings respectively connected to each ends of the reservoir and the sample reservoir, and a minute channel leading to an exterior of the micropump from another end of the sample reservoir on the PDMS having the reservoir formed therein.
8. A cell culture unit utilizing gas generation comprising:
- a bottom plate constituting a bottom surface;
- a hot-wire formed inside a reservoir for holding NaHCO3 on the bottom plate;
- a PDMS including the reservoir formed by combining the PDMS on the bottom surface and an air supply line connected to the reservoir through a conduit;
- a thin permeable PDMS film arranged on the PDMS; and
- a PDMS cover being combined on the PDMS film and having an engraved media-line confronting the air supply line on the other side of the PDMS film.
Type: Application
Filed: Nov 28, 2003
Publication Date: Dec 29, 2005
Inventors: Seung Lee (Pohang-shi), Yo Choi (Pohang-shi), Sanguk Son (Pohang-shi)
Application Number: 10/536,863