Trailer construction and joint for use therewith
A wall for a truck bed and particularly for dump trucks includes planks joined to one another along their lengths and a cap member joined to the upper plank along their lengths. Adjacent planks are joined along respective connecting sides by engagement of a pivot of a first plank within a pivot-receiving slot of a second plank, rotation of the planks with respect to one another about the pivot and attachment by snap-fit engagement. The first plank connecting side includes an arcuate wing and the second plank connecting side includes an arcuate extension, the wing and extension being received respectively in a wing-receiving slot formed in the second plank and an extension-receiving slot formed in the first plank during the relative rotation of the planks. The cap member is joined to the upper plank in a similar manner except that attachment is by welding rather than snap-fit engagement.
1. Technical Field
The invention relates to tractor trailers and the construction of trailer walls thereof. More particularly, the invention relates to the structural members used to form such a trailer wall. Specifically, the invention relates to such structural members or planks which are assembled by rotatably engaging one another along their lengths to rotate into position and lock into place by a snap fit engagement.
2. Background Information
The construction of trailer walls and the structural elements used therein come in a variety of forms. For example, some trailer walls are formed with a plurality of vertical support members with a metal skin attached on the outside thereof. This option provides a smooth exterior of the truck for reduction of wind resistance during travel and the vertical members additionally provide structures to which tie down members such as ropes and chains may be attached to secure loads inside the trailer. One disadvantage of this configuration is that objects such as the cargo may create dents from inside the trailer which show on the outside, thus reducing aesthetic appeal and increasing wind resistance. In addition, there is a tendency for the skin to wear out over time.
An alternate option is the use of vertical planks which may create in essence an interior skin and an exterior skin, or solid planks to create a solid wall. In comparison to horizontal planks, these vertical planks generally require more pieces to create a given wall, thereby lengthening the assembly period for such a wall. In addition, the multiple joints between the plurality of vertical planks creates potential weak areas which can be more flexible than a single piece of skin or horizontally elongated planks. Further, vertical joints are less preferable for use with trailer walls used on a dump truck, as the vertical joints create wear areas as the material in the truck abrades the wall at the joints when dumped rearwardly in a direction generally perpendicular to the vertical joints.
The present invention is concerned with the problems noted above as well as with providing improved joints between the structural members of a trailer wall.
BRIEF SUMMARY OF THE INVENTIONThe present invention provides a wall comprising a first elongated member having a connecting side with a pivot and a cantilevered arcuate wing; and a second elongated member having a connecting side for connecting to the first member connecting side; the second member connecting side having a pivot-receiving slot for rotatably receiving the pivot and an arcuate wing-receiving slot for receiving the wing during relative rotation of at least one of the first and second members with respect to the other.
The present invention also provides a wall comprising a first hollow double-walled elongated member having a connecting side with first and second projections defining there between an interior space; a second hollow double-walled elongated member having a connecting side with a narrowed portion including a terminal wall; the first projection rotatably engaging the second member adjacent the narrowed portion whereby via rotation of at least one of the first and second members with respect to the other member about the first projection, the narrowed portion is receivable within the interior space; and the two connecting sides being adapted to connect to one another to join the first and second members together.
The present invention further provides a method of forming a wall comprising the steps of rotating at least one of a first member and a second member with respect to the other member whereby a pivot and a cantilevered arcuate wing of the first member are respectively received by a pivot-receiving slot and an arcuate wing-receiving slot of the second member; and connecting the two members rigidly together.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
The bed wall of the present invention is indicated generally at as is shown particularly in
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In accordance with one of the main features of the invention and with continued reference to
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In accordance with one of the main features of the invention and with reference to
It is noted that even without the snap fit engagement between ledges 46 and 68 of respective planks 14, in a position analogous to that of
Cap member 16 is joined to a plank 14 along first connecting side 20 thereof in a very similar manner as described with reference to the joining of two planks 14 and as shown in
Where a bed is used for hauling a slurry or any material having sufficient liquid to cause a leakage problem, it may be desired to have walls which are sealed to the flow of liquid. With reference to
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When assembled, a plank 14 sits atop connecting portion 158 of second leg 150 of base member 146. Pivot 60 of second connecting side 22 of plank 14 is seated within concave rest 164 and second projection 58 is seated on connecting portion 158 and spaced inwardly from base 152. Inner wall 19 of plank 14 rests against the upper portion of arcuate stabilizing arm 156 and is connected thereto by a weld 166. Plank 14 is also connected to base member 146 by a weld 168 along second rib 162 and pivot 60.
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Thus, wall 10 provides a rigid joint between adjacent planks 14 and between a plank 14 and a cap member 16 to provide a sturdy wall having a flat exterior surface to minimize wind resistance during travel and a flat interior surface formed by respective interior walls 18 which are relatively thick to provide durability. In addition, in the preferred embodiment, planks 14 are elongated in a horizontal direction such that the joints between the planks are generally aligned with the direction of the material being dumped out of the rear of the bed, to prevent undue wear from joints which are transverse to that flow, as discussed in the background of the present application. In addition, while wall 10 may be formed of solid members having the same joints described herein, wall 10 is a generally hollow member which provides a relatively lightweight wall which is simultaneously strong and durable. As with the joinder of cap member 16 or 130 with a plank 14, the joinder between two planks 14 could use a weld to tie them together as opposed to a snap fit engagement described herein. However, the snap fit engagement provides a simple, economical and sure means of securing the planks together and eliminates the need for welding the two planks together, which can be a time-consuming process. Other fasteners such as screws or rivets may be used to join adjacent planks together or a plank to a cap member, although again this is a time-consuming process and in addition is less preferable in use with relatively thin walls 18 and 19 of planks 14. In addition, rivets, bolts or screws would be at odds with creating a flat interior wall, since such fasteners would either present a projection into the interior of the bed or need to be countersunk, which would weaken wall 10.
Wall 10 also provides a secure connection to the trailer bed of a truck whether attached to the side of a trailer bed or atop the trailer bed. Wall 10 includes a novel base member configured to receive one of planks 14 whereby plank 14 is securely seated atop the base member and the base member is securely attached to the trailer bed.
Each member forming wall 10 is preferably formed of metal although other suitable materials may be used depending on the use of the wall. For instance, plastic may be used for certain applications. While metal is preferred for use with a wall, the invention is not limited to the formation of walls and has applicability to the formation of walls generally.
A variety of alterations to the exemplary embodiment may be made without departing from the spirit of the invention. For example, wing 62 and wing-receiving slot 38 could be eliminated whereby only pivot 60 of one plank 14 would rotationally engage the other plank 14 within pivot-receiving slot 34. Due to the inward extension of pivot 60, once the two planks 14 have been joined, pivot 60 engages extension 36 or may engage an analogous structure in order to prevent separation of the two planks 14 adjacent first edge 24 of one plank and first edge 28 of the other plank. In addition, cap member 16 could be connected to a plank 14 with a snap fit engagement. However, in order to provide a cap member 16 which is wider than planks 14 and to simultaneously provide superior support against inward rotation of cap member 16, it would be necessary to include additional structure to provide a snap fit engagement, whereby such structure would be along inner wall 19. While this is feasible, it is preferable to provide a plurality of planks 14 which are substantially identical and thus interchangeable, which expedites assembly and eliminates the production and related costs of an altered plank similar to plank 14.
In the foregoing description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed.
Moreover, the description and illustration of the invention is an example and the invention is not limited to the exact details shown or described.
Claims
1. A wall comprising:
- a first elongated member having a connecting side with a pivot and a arcuate wing; and
- a second elongated member having a connecting side for connecting to the first member connecting side; the second member connecting side having a pivot-receiving slot for rotatably receiving the pivot and an arcuate wing-receiving slot for receiving the wing during relative rotation of at least one of the first and second members with respect to the other.
2. The wall of claim 1 wherein the pivot-receiving slot and the wing-receiving slot are separated by an arcuate extension; and wherein the pivot and the arcuate wing define there between an arcuate extension-receiving slot for receiving the extension during the relative rotation.
3. The wall of claim 2 wherein the first and second members are joined together by a snap-fit engagement.
4. The wall of claim 3 wherein the first member connecting side has first and second opposed edges; wherein the pivot and wing are adjacent the first edge; wherein a projection is adjacent the second edge; wherein the second member connecting side has first and second opposed edges; wherein the extension, pivot-receiving slot and the wing-receiving slot are each adjacent the first edge of the second member connecting side; and wherein the projection adjacent the second edge of the first member forms a snap-fit engagement with the second member adjacent the second edge of the second member connecting side when the first and second members are joined together.
5. The wall of claim 1 wherein the first member connecting side includes a projection spaced from the wing whereby the projection and the wing define an interior space there between; and wherein the second member connecting side includes a narrowed portion receivable within the interior space.
6. The wall of claim 5 wherein the first member connecting side has first and second edges; and wherein the pivot and wing are adjacent the first edge of the first member connecting side and the projection is adjacent the second edge thereof.
7. The wall of claim 6 wherein the second member connecting side has first and second edges; wherein the pivot-receiving slot and arcuate wing-receiving slot are adjacent the first edge; and wherein the narrowed portion includes a tapered wall adjacent the second edge of the second member connecting side.
8. The wall of claim 7 wherein the tapered wall includes an outwardly extending ledge and the projection includes an inwardly extending ledge adapted to connect to the ledge of the tapered wall in a snap-fit engagement.
9. The wall of claim 5 wherein the narrowed portion bounds a hollow interior of the second member.
10. The wall of claim 9 wherein each of the first and second members have a pair of spaced walls each extending from the respective connecting sides; and wherein each of the members is substantially hollow.
11. The wall of claim 10 wherein the second member includes a strengthening rib extending between and connected to each of the spaced walls; and wherein the strengthening rib, the narrowed portion and the spaced walls define the hollow interior of the second member.
12. The wall of claim 5 wherein each of the members is substantially hollow; wherein a pair of spaced walls extends respectively from the connecting side of each member; wherein a strengthening rib connects the spaced walls of the first member adjacent the connecting side thereof; wherein the narrowed portion includes a terminal wall which bounds a hollow interior of the second member and which is disposed adjacent the strengthening rib when the members are connected together.
13. The wall of claim 12 wherein a pair of spaced projections extend outwardly from the terminal wall and define there between a channel which faces the strengthening rib.
14. The wall of claim 13 wherein the spaced projections abut the strengthening rib when the two members are joined.
15. A wall comprising:
- a first hollow double-walled elongated member having a connecting side with first and second projections defining there between an interior space;
- a second hollow double-walled elongated member having a connecting side with a narrowed portion including a terminal wall;
- the first projection rotatably engaging the second member adjacent the narrowed portion whereby via rotation of at least one of the first and second members with respect to the other member about the first projection, the narrowed portion is receivable within the interior space; and
- the two connecting sides being adapted to connect to one another to join the first and second members together.
16. The wall of claim 15 wherein the second projection and the narrowed portion are connected together by a snap fit engagement.
17. The wall of claim 15 wherein the first projection terminates in a pivot.
18. The wall of claim 17 wherein the connecting side of the second member includes a cantilevered arcuate extension defining a pivot-receiving slot for receiving the pivot during the rotation.
19. The wall of claim 18 wherein the first projection includes a cantilevered arcuate wing; wherein the wing and the pivot define there between an arcuate extension-receiving slot for receiving the extension during the rotation.
20. The wall of claim 19 wherein the connecting side of the second member includes an arcuate wing-receiving slot for receiving the wing during the rotation.
21. A method of forming a wall comprising the steps of:
- rotating at least one of a first member and a second member with respect to the other member whereby a pivot and a cantilevered arcuate wing of the first member are respectively received by a pivot-receiving slot and an arcuate wing-receiving slot of the second member;
- connecting the two members rigidly together.
22. The method of claim 21 wherein the connecting step includes forming a snap fit engagement between the two members to provide the rigid connection.
23. The method of claim 21 wherein the first and second members are generally hollow; wherein the rotating step includes receiving a narrowed portion of the second member within an interior space defined between the wing and a projection of the first member; the narrowed portion including a terminal wall.
Type: Application
Filed: Aug 10, 2004
Publication Date: Mar 23, 2006
Inventors: Michael Conny (Beloit, OH), James Maiorana (Hartville, OH), James Arnold (Uniontown, OH)
Application Number: 10/915,208
International Classification: E04B 7/16 (20060101);