Method of forming a non-volatile electron storage memory and the resulting device
The invention provides a method of forming an electron memory storage device and the resulting device. The device comprises a gate structure which, in form, comprises a first gate insulating layer formed over a semiconductor substrate, a self-forming electron trapping layer of noble metal nano-crystals formed over the first gate insulating layer, a second gate insulating layer formed over the electron trapping layer, a gate electrode formed over the second gate insulating layer, and source and drain regions formed on opposite sides of the gate structure.
Latest Patents:
This invention relates to integrated circuit memory devices, and, more particularly, to a method and device for providing high-density, high-storage capacity, low-power, non-volatile memory devices.
BACKGROUND OF THE INVENTIONNon-volatile memory devices which store electrons in nano-crystals instead of floating gates, are presently of great interest, due to potential advantages in memory cell size and power dissipation, compared to memory technologies currently in use. The use of nano-crystals for electron storage will provide greater reliability and low-voltage operation. Research in this area is reported in the article “Volatile and Non-Volatile Memories in Silicon with Nano-Crystal Storage” by Tiwasi et al., IEEE, IEDM, 1995, pgs. 521-524, the disclosure of which is incorporated herein by reference.
During programming of the device, electrons contained in the inversion layer 8 tunnel into the silicon nano-crystals 3 on the tunnel oxide layer 2 when the gate is forward biased with respect to the source and drain. The resulting stored charge in the silicon nano-crystals 3 effectively shifts the threshold voltage of the device to a more positive potential as the control gate now has to overcome the effects of this change. The gate can also be programmed by a hot electron technique typically used in flash memory. The state of electrons in the silicon nano-crystals 3 can be sensed by sensing a change in the current flowing through the inversion layer 8 with respect to the gate voltage.
As described above, an electron can be transmitted into, retained in, and discharged from the silicon nano-crystals 3, and the threshold voltage of the device varies depending upon whether or not electrons are accumulated in the silicon nano-crystals 3. Hence, this device can be used as a memory device.
In the conventional floating-gate device using the stored electron phenomenon, a low dielectric constant dielectric, such as SiO2 is used as a gate oxide layer. The SiO2 gate oxide has a dielectric constant of 3.9 which does not allow scaling and also does not permit low voltage operation. Also, depending on what control gate oxide is used and subsequent processing steps used, the silicon nano-crystals could oxidize, which would impede or destroy memory device operation. For example, if a high constant (high-K) dielectric, such as Ta2O5, is used as the control gate oxide to scale the gate threshold voltage for low voltage application, formation of the Ta2O5 control gate oxide could oxidize the silicon nano-crystals destroying the memory cell. The present invention enables integration of high constant dielectrics, which in turn allows for reduction of operating voltages.
SUMMARY OF THE INVENTIONThe invention provides a method of forming a semiconductor device and the resulting device which mitigates the foregoing problems. The device comprises a gate structure having a first gate insulating layer formed over a semiconductor substrate and a electron trapping layer containing a noble metal formed over the first gate insulating layer. Preferably, the noble metal is formed of platinum, rhodium, or ruthenium which enables self-forming nano-crystals. The self-forming nano-crystals eliminate the need for costly mask steps to form the nano-crystals. Further, the gate structure includes a second gate insulating layer formed over the electron trapping layer. In a preferred embodiment of the invention, the first gate oxide is preferably SiO2 (silicon dioxide), but a high dielectric constant advanced dielectric, such as Ta2O5 (tantalum oxide), BaSrTiO3 (barium strontium titanate), HfO2 (hafnium oxide), or ZrO2 (zirconium oxide) can also be used. The gate structure further includes a gate electrode formed on the second gate insulating layer. Source and drain regions are provided in surface portions of the semiconductor substrate with the gate structure between them.
BRIEF DESCRIPTION OF THE DRAWINGSThe above advantages and features of the invention as well as others will be more clearly understood from the following detailed description which is provided in connection with the accompanying drawings.
In the following detailed description, reference is made to various exemplary embodiments of the invention. These embodiments are described with sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be employed, and that structural and electrical changes may be made without departing from the spirit or scope of the invention. As the skilled person will readily appreciate, these figures are merely of an illustrative nature and are provided only to facilitate the explanation of various process steps. Accordingly, the relation between various feature sizes may not necessarily reflect the real situation. In addition, in reality, boundaries between specific portions of the device and between various layers may not be as sharp and precise as illustrated in these figures.
The term “substrate” used in the following description may include any semiconductor-based structure that has an exposed semiconductor surface. Structure must be understood to include silicon, silicon-on insulator (SOI), silicon-on sapphire (SOS), doped and undoped semiconductors, epitaxial layers of silicon supported by a base semiconductor foundation, and other semiconductor structures. The semiconductor need not be silicon-based. The semiconductor could be silicon-germanium, germanium, or gallium-arsenide. When reference is made to substrate in the following description, previous process steps may have been utilized to form regions or junctions in or on the base semiconductor or foundation.
Referring now to the drawings, where like elements are designated by like reference numerals,
Noble metal nano-crystals, preferably platinum (Pt), nano-crystals 23 and preferably having a size of less than about 5 nm thick, are provide over the tunnel oxide layer 22 by chemical vapor deposition (CVD). Platinum nano-crystals may also be deposited via atomic layer deposition (ALD) and physical vapor deposition (PVD) known in the art. Platinum nano-crystals are preferably deposited using a chemical vapor deposition process wherein, for example, (trimethyl)-methylcyclopentadienyl platinum (IV) is reacted with oxidizing gases such as O2 and N2O at about 380-420° C. to deposit platinum on the tunnel oxide layer 22 which self-forms as nano-crystals 23 on the tunnel oxide layer 22. In addition to the deposition process, the substrate may be annealed at a temperature of from about 200° C. to about 800° C., preferably in the presence of N2 or O2 in a vacuum atmosphere, to convert the platinum to small nano-crystalline beads. Furthermore, the nano-crystals 23 may be composed of materials such as Rhodium (Rh) and Ruthenium (Ru), which upon oxidation to RuO2 stays conductive utilizing the aforementioned processing steps. The nano-crystals 23 are used to shift the threshold voltage of the device by trapping electrons in the quantum wells created by the nano-crystals 23.
A gate oxide layer 24 (second gate insulating layer) is formed over the noble metal nano-crystals 23 by CVD. The nano-crystals 23 are formed to be separate and isolated crystals, thus the gate oxide layer 24 is formed interstitially between the nano-crystals 23. The gate oxide layer 24 preferably comprises an advanced dielectric, for example, Ta2O5, Ba SrTiO3, HfO2, or ZrO2, which have very high dielectric constants (about 25 or greater) when deposited. Advanced dielectric materials are useful for increasing the amount of energy at a given voltage that each device can store, thereby reducing operating voltages. As defined herein, an advanced dielectric is a dielectric which allows device scaling below 0.1 μm. Ideally, the noble metal nano-crystals 23 are non-reactive and do not oxidize to form a dielectric which could destabilize the memory structure as is the case with the prior art. The first and second gate insulating layer 22, 24, together along with the noble metal nano-crystals 23, comprise a composite dielectric layer. Although not shown, a barrier layer or silicon dioxide layer is preferably formed over the gate oxide layer 24 when the gate oxide layer comprises an advanced dielectric. A polysilicon gate layer 25 is deposited on the gate oxide layer 24, preferably by LPCVD, and an insulating layer 26 formed of silicon nitride is deposited on the gate layer 25. The polysilicon gate layer 25 may comprise combinations of polysilicon, tungsten, tungsten-nitride, polysilicon/tungsten-silicide, polysilicon/tungsten-silicide/tungsten, and polysilicon/tungsten-nitride/tungsten.
Referring now to
Referring now to
Referring now to
Referring now to
The electron storage device 100 is efficiently fabricated and uses the noble metal nano-crystals 23 as the electron trapping layer. The formation of the nano-crystals 23 is more accurately controlled in the invention and the use of noble metal nano-crystals 23 allows for device integration with advanced high constant dielectrics such as Ta2O5, Ba SrTiO3, HfO2, and ZrO2, resulting in thinner effective oxides. The use of these advanced dielectrics further allows reduction of operating voltages. Accordingly, the semiconductor device of the embodiment is suitable as a non-volatile memory and can be easily scaled for future technologies. The device can be used as an electron storage device which stores one electron per nano-crystal, or as a device which stores more than one electron per nano-crystal. Furthermore, a device according to the invention is more reliable in that if one of the nano-crystals fails, the other nano-crystals will not be affected.
The electron storage device 100 of the invention may be used as a non-volatile memory cell in a non-volatile memory device.
The memory controller 902 is also coupled to one or more memory buses 907. Each memory bus accepts memory components 908, which include at least one memory device 101 of the invention. Alternatively, in a simplified system, the memory controller 902 may be omitted and the memory components directly coupled to one or more processors 901. The memory components 908 may be a memory card or a memory module. The memory components 908 may include one or more additional devices 909. For example, the additional device 909 might be a configuration memory. The memory controller 902 may also be coupled to a cache memory 905. The cache memory 905 may be the only cache memory in the processing system. Alternatively, other devices, for example, processors 901 may also include cache memories, which may form a cache hierarchy with cache memory 905. If the processing system 900 include peripherals or controllers which are bus masters or which support direct memory access (DMA), the memory controller 902 may implement a cache coherency protocol. If the memory controller 902 is coupled to a plurality of memory buses 907, each memory bus 907 may be operated in parallel, or different address ranges may be mapped to different memory buses 907.
The primary bus bridge 903 is coupled to at least one peripheral bus 910. Various devices, such as peripherals or additional bus bridges may be coupled to the peripheral bus 910. These devices may include a storage controller 911, an miscellaneous I/O device 914, a secondary bus bridge 915, a multimedia processor 918, and an legacy device interface 920. The primary bus bridge 903 may also coupled to one or more special purpose high speed ports 922. In a personal computer, for example, the special purpose port might be the Accelerated Graphics Port (AGP), used to couple a high performance video card to the processing system 900.
The storage controller 911 couples one or more storage devices 913, via a storage bus 912, to the peripheral bus 910. For example, the storage controller 911 may be a SCSI controller and storage devices 913 may be SCSI discs. The I/O device 914 may be any sort of peripheral. For example, the I/O device 914 may be an local area network interface, such as an Ethernet card. The secondary bus bridge may be used to interface additional devices via another bus to the processing system. For example, the secondary bus bridge may be an universal serial port (USB) controller used to couple USB devices 917 via to the processing system 900. The multimedia processor 918 may be a sound card, a video capture card, or any other type of media interface, which may also be coupled to one additional devices such as speakers 919. The legacy device interface 920 is used to couple legacy devices, for example, older styled keyboards and mice, to the processing system 900.
The processing system 900 illustrated in
The invention is not limited to the details of the illustrated embodiment. Accordingly, the above description and drawings are only to be considered illustrative of exemplary embodiments which achieve the features and advantages of the invention. Modifications and substitutions to specific process conditions and structures can be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be considered as being limited by the foregoing description and drawings, but is only limited by the scope of the appended claims.
Claims
1-58. (canceled)
59. A processor system comprising:
- a processor; and
- a memory device coupled to said processor, said memory device comprising at least one electron storage device, said electron storage device comprising: a gate structure comprising: a tunneling oxide layer formed over a substrate; an electron trapping layer comprising noble metal nano-crystal beads provided over said tunneling oxide layer; an advanced dielectric layer formed over said trapping layer and between said beads; a gate electrode formed over said second advanced dielectric layer; and source and drain regions on opposite sides of said gate structure.
60. The system of claim 59 wherein said noble metal is selected from the group consisting of platinum, rhodium, and ruthenium.
61. (canceled)
62. The system of claim 59 wherein said tunneling oxide layer comprises a barrier layer formed under a high constant dielectric material.
63. The system of claim 59 wherein said advanced dielectric layer comprises a barrier layer formed over an advanced dielectric material.
64. The system of claim 59 wherein said advanced dielectric layer comprises a silicon dioxide layer formed over an advanced dielectric material.
65. (canceled)
66. The system of claim 59 wherein said advanced dielectric layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
67-69. (canceled)
70. A processor system comprising:
- a processor; and
- a memory device coupled to said processor, said memory device comprising at least one electron storage device, said electron storage device comprising: a gate structure comprising: a tunneling oxide layer formed over a substrate; a platinum nano-crystal bead layer formed over said tunneling oxide layer; an advanced dielectric layer formed over and between the platinum nano-crystal beads; a gate conductor formed over said advanced dielectric layer; and source and drain regions provided at opposite sides of said gate structure, at least one of said source and drain regions including an LDD region.
71. The system of claim 70 wherein said advanced dielectric layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
72-74. (canceled)
75. A method of manufacturing an electron storage device, comprising:
- forming a gate structure comprising: forming a first gate insulating layer on a semiconductor substrate; forming a noble metal electron trapping layer on the first gate insulating layer containing nano-crystal beads; forming a second gate insulating layer on said trapping layer and between said beads, said second gate insulating layer comprising an advanced dielectric material; forming a gate electrode on the second gate insulating layer; and forming source and drain regions in the semiconductor substrate on opposite sides of said gate structure.
76. The method of claim 75 wherein said act of forming said noble metal electron trapping layer comprises annealing said noble metal to form said beads.
77. The method of claim 76 wherein said annealing is at a temperature of between about 200° C. and about 800° C.
78. The method of claim 76 wherein said annealing is in an atmosphere comprising O2.
79. The method of claim 76 wherein said annealing is in an atmosphere comprising N2.
80. The method of claim 75 wherein said noble metal is selected from the group consisting of platinum, rhodium, and ruthenium.
81-82. (canceled)
83. The method of claim 75 wherein said second gate insulating layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
84-86. (canceled)
87. The method of claim 75 wherein forming said first gate insulating layer comprises forming a stack of layers, said stack of layers comprising at least one barrier layer formed under at least one high constant dielectric layer.
88. The method of claim 75 wherein forming said second gate insulating layer comprises forming a barrier layer over an advanced dielectric layer.
89. The method of claim 75 wherein forming said second gate insulating layer comprises forming a silicon dioxide layer over an advanced dielectric layer.
90. The method of claim 76 wherein said device stores a single electron per nano-crystal.
91. The method of claim 76 wherein said device stores more than one electron per nano-crystal.
92. The method of claim 75 wherein said noble metal is formed by chemical vapor deposition.
93. The method of claim 92 wherein said deposition is performed at about 380-4200° C.
94. The method of claim 92 wherein said deposition is performed by reacting (trimethyl)-methylcyclopentadienyl platinum (IV) with oxidizing gases.
95. The method of claim 75 wherein said noble metal is formed by atomic layer deposition.
96. A method of manufacturing an electron storage device comprising:
- forming a gate structure, comprising: forming a tunneling oxide layer over a substrate; forming a noble metal nano-crystal electron trapping layer over said tunneling oxide layer; forming an insulating layer over and between portions of said trapping layer, said insulating layer comprising an advanced dielectric; forming a gate electrode over the insulating layer; and forming source and drain regions on opposite sides of said gate structure.
97. The method of claim 96 wherein said act of forming said noble metal nano-crystal electron trapping layer comprises annealing said noble metal.
98. The method of claim 97 wherein said annealing is at a temperature of between about 200° C. and about 800° C.
99. The method of claim 97 wherein said annealing is in an atmosphere comprising O2.
100. The method of claim 97 wherein said annealing is in an atmosphere comprising N2.
101. The method of claim 96 wherein said noble metal is selected from the group consisting of platinum rhodium, and ruthenium.
102-103. (canceled)
104. The method of claim 96 wherein said second gate insulating layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
105-107. (canceled)
108. The method of claim 96 wherein said device stores a single electron per nano-crystal.
109. The method of claim 96 wherein said device stores more than one electron per nano-crystal.
110. The method of claim 96 wherein forming said tunneling oxide layer comprises forming a layer comprising a high constant dielectric material and forming a barrier layer over said high constant dielectric material.
111. The method of claim 96 wherein said forming said insulating layer comprises forming a barrier layer over an advanced dielectric layer.
112. A method of manufacturing an electron storage device, comprising:
- forming a tunneling oxide layer over a substrate;
- forming a platinum nano-crystal bead layer over said tunneling oxide layer;
- forming an advanced dielectric layer over and between said platinum nano-crystal beads; and
- forming a gate electrode over said advanced dielectric layer.
113. The method of claim 112 wherein said advanced dielectric layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
114-116. (canceled)
117. A method of manufacturing an electron storage device, comprising:
- forming an insulating layer on a semiconductor substrate;
- forming a noble-metal, nano-crystal layer over the insulating layer;
- annealing said nano-crystals to form a plurality of nano-crystalline beads;
- forming an advanced dielectric layer over and between said nano-crystal beads; and
- forming an electrode over the advanced dielectric layer.
118. The method of claim 117 wherein said annealing is performed at a temperature of between about 200° C. and about 800° C.
119. The method of claim 117 wherein said annealing is performed in an atmosphere comprising O2.
120. The method of claim 117 wherein said annealing is performed in an atmosphere comprising N2.
121. The method of claim 117 wherein said nano-crystal beads comprise a material selected from the group consisting of platinum, rhodium, and ruthenium.
122-123. (canceled)
124. The method of claim 117 wherein said advanced dielectric layer comprises a material selected from the group consisting of Ta2O5, BaSrTiO3, HfO2, and ZrO2.
125-127. (canceled)
128. The method of claim 117 wherein said insulating layer comprises a high constant dielectric material.
129. The method of claim 128 wherein said insulating layer comprises a silicon dioxide layer formed over said high constant dielectric material.
130. The method of claim 117 wherein said insulating layer is formed of a stack of layers, said stack of layers comprising at least one barrier layer and at least one high constant dielectric layer.
131. The method of claim 117 wherein said device stores a single electron per nano-crystalline bead.
132. The method of claim 117 wherein said device stores more than one electron per nano-crystalline bead.
133. The method of claim 117 wherein said nano-cyrstal layer is deposited by chemical vapor deposition.
134. The method of claim 133 wherein said deposition is performed at about 380-4200° C.
135. The method of claim 133 wherein said deposition is performed by reacting (trimethyl)-methylcyclopentadienyl platinum (IV) with oxidizing gases.
136. The method of claim 117 wherein said nano-crystal layer is deposited by atomic layer deposition.
Type: Application
Filed: Dec 8, 2005
Publication Date: Apr 20, 2006
Applicant:
Inventors: Shubneesh Batra (Boise, ID), Gurtej Sandhu (Boise, ID)
Application Number: 11/296,385
International Classification: H01L 29/788 (20060101);