Burner with diffuser resistant to high operating temperatures
A burner suppliable with a mixture of air and fuel, comprising a burner body provided with a diffuser in which openings are made for the passage and subsequent combustion of said mixture, said diffuser is divided into a plurality of diffuser elements that are adjacent to one another, each diffuser element being at least partially free to dilate in at least one direction.
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The present invention relates to a burner, in particular to a premixed burner with a diffuser resistant to high temperatures.
In burners subject to high operating temperatures, such as for example premixed burners, the high thermal stress may easily cause very great mechanical deformations and stress to the burner diffuser, which may lead to the breaking of the diffuser. This drawback occurs with any form of burner diffuser, but has been found to be particularly serious in burners with flat diffusers. To overcome this drawback, it has been proposed to use special materials to make the burner diffuser, for example a metal mesh, or a ceramic material. However, this leads to a significant increase in the cost of the burner if the metal mesh is used and significant fragility of the diffuser if a ceramic material is used.
One object of the present invention is to provide a burner suitable for operating at high operating temperatures that is highly resistant to thermal stress without special materials being required to make the diffuser, which is simple and relatively cheap to build.
According to the invention, a burner is provided that is suppliable with a mixture of air and fuel, comprising a burner body provided with a diffuser in which openings are made for the passage and subsequent combustion of the mixture, characterised in that the diffuser is divided into a plurality of diffuser elements that are adjacent to one another, each element being at least partially free to expand in at least one direction.
The diffuser divided into a plurality of elements adjacent to one another, partially free to expand in at least one direction, has resistance to thermal stress that is significantly greater than is the case with a monobloc diffuser inasmuch as the heat expansions that occurs during burner operation on each diffuser element, induced by said temperature variations, is noticeably reduced, with a consequent noticeable reduction of deformation and of the mechanical stress induced by it.
According to a preferred embodiment of the present invention, each diffuser element has a shape that is such as to give it great mechanical rigidity.
This enables the flexional stability of each diffuser element to be improved, further increasing resistance to thermal stress.
According to a further aspect of the present invention rigidity-varying means is provided that is suitable for diminishing the rigidity of the diffuser element in a direction parallel to its greater dimension.
This enables mechanical stresses due to heat expansion in the direction of the greater dimension to be further diminished.
The invention will now be disclosed by way of non-limiting examples by reference to the attached drawings in which:
In
Alternatively, the diffuser elements 5 can be coupled with the base element 2 and with the head element 3 of the burner 1 by inserting the ends of the diffuser elements into suitable seats made in the base element 2 and in the head element 3, respectively. The dimensions of the seats are chosen in such a way as to enable coupling with play of the diffuser elements 5, in such a way as not to hinder heat expansion.
In this burner 20 it is advantageous to arrange the support rods 12 transversely in relation to the diffuser elements 5, passing through holes 16 made in the side walls 8 of each diffuser element 5 and further holes made on pairs of opposite sides 24 of the frame 21. In this way the rods 12, by passing through the different adjacent diffuser elements 5, and the pairs of opposite sides 24, also act as connecting elements connecting the diffuser elements 5 together and with the frame 21.
The rods 12 are coupled with play with the holes 16 and with the further holes made on the opposite sides 24 in such a way as not to hinder heat expansion of the diffuser elements 5.
Alternatively, to couple the diffuser elements 5 with the frame 21, inside the frame 21 seats can be provided that are suitable for receiving and holding in place opposite ends of the diffuser elements 5. Coupling between the diffuser elements 5 and the seats occurs with play in such a way that heat expansion of the diffuser elements 5 is not hindered.
FIGS. 10 to 12 show a second embodiment of a diffuser element 26 of a burner according to the invention. This diffuser element 26 has a box-shaped body, which gives it great flexional rigidity. A first face 28 of the body of the diffuser element 26, intended to be turned towards the outside of the burner, acts as a diffuser and is provided with a plurality of openings 6, 27 for the passage of the mixture of air and fuel delivered into the burner; the openings 6, 27 may have the shape of slits 6 and/or of holes 27. The diffuser element shown in
The diffuser element 26 is then integrated with a mixture-flow-distributing element, which enables considerable cost savings and saving of assembly time of the burner according to the invention.
In the second face 29 a central incision 30 may be made that extends along the entire length of the face, parallel to the greater sides thereof. This incision 30 is used to considerably reduce the value of the mechanical stress occurring on the diffuser element 26 due to the temperature variations to which it is subjected during burner operation. This is because the presence of the incision 30 enables the diffuser element 26 to expand in a substantially free manner in a perpendicular direction to the incision 30.
The diffuser element 26a has on the second face 29 rows of openings consisting of slits 32 alternating with holes 33 whilst the diffuser element 26a has on the second face 29 rows of slits 34, staggered between themselves.
The diffuser element 37 is particularly suitable for making a burner with a substantially flat diffuser, like the ones shown in
Lastly,
On said first face 47 openings 51, 52, 53 are made for the passage of the mixture of air and fuel. The openings 51, 52 may have the shape of slits 51 and of holes 52. The diffuser element 46 shown in
On the second face 48 a series of openings 54 is made, for example in the shape of holes, distributed along the second face 48. This second face 48 acts as a distributor of the flow of mixture delivered into the burner.
The diffuser element 46 is then integrated with a mixture-flow-distributing element, which enables significant savings to be made both in terms of manufacturing costs and assembly time of the burner according to the invention.
In the second face 48 a central incision 55 can be made that extends along the entire length of the face, parallel to the greater sides thereof. This incision 55 significantly reduces the value of the mechanical stress that occurs on the diffuser element 46 because of the temperature variations to which it is subjected during burner operation. This is because the presence of the incision 55 enables the diffuser element 46 to expand in a substantially free manner in a direction that is perpendicular to the incision 55.
Near the ends of the first face 47 projections 56 are made that make coupling of the diffuser elements 46 with the flange 2 and the bottom 3 of the burner 1 faster and easier. The projections 56 can be pointed to the outside of the diffuser element 46, or towards the inside thereof.
The diffuser element 57 differs from the diffuser element 46 in as much as the walls 58, 59 that connect the first face 47 and the second face 48 are shaped in such a way as to be shapingly coupled with the walls of adjacent diffuser elements 57.
This type of coupling minimises the risk of spillage of mixture between the side walls of adjacent diffuser elements 57, thereby increasing the efficiency of the burner.
The diffuser element 60 has a U-shaped cross section with a first face 61 intended to be turned towards the outside of the burner, and a second and third face 62, 63 that are substantially perpendicular to the first face 61 and are intended to be turned towards the inside of the burner. On the first face 61 openings 51, 52, 53 are made that have a shape and distribution that are similar to the corresponding openings made on the first face 47 of the diffuser elements 46 and 57 disclosed above.
The second and third face 62 and 63 are respectively joined at their free ends with a second distributing element 64 that also has a U-shaped cross section with a first face 65 substantially parallel to the first face 61 of the diffuser element 60 and a second and third face, respectively 66 and 67, substantially parallel to the second face 62 and to the third face 63, respectively of the diffuser element 60.
On the first face 65 of the distributing element 64 openings 68 are made for the passage and the distribution of the flow of the mixture of air and fuel.
In the first face 65 of the distributing element 64 a central incision 69 can be made, extending along the entire length of the face 65, parallel to the greater sides thereof. This incision 69 has functions that are completely similar to those of the incision 55 of the diffuser elements 46 and 57 disclosed previously.
The side faces 73, 74 are shaped in such a way as to be shapingly coupled with the corresponding side faces of adjacent diffuser elements 70. This type of coupling minimises the risk of spillage of mixture between the walls of adjacent diffuser elements 70, thus increasing burner efficiency.
On the top face 71 of the diffuser element 70 openings 51, 52, 53 are made that have a shape and distribution similar to the corresponding openings already disclosed with reference to the diffuser elements 46, 57, 60.
FIGS. 32 to 36 show a twelfth embodiment of a diffuser element 75 according to the invention.
This diffuser element 75 has an open box shape similar to that of the diffuser element 70, with a top face 76 intended to be turned towards the outside of the burner, two front faces 77, 78, that are substantially perpendicular to the lesser sides of the top face 76 and two side faces 79, 80, that are substantially perpendicular to the greater sides of the top face 76.
On the top face 76 openings 81, 82, 83 are made for the evacuation of the mixture of air and fuel.
The openings 81 have the shape of slits arranged in traverse rows staggered between themselves in a central zone of the top face 76; the openings 82 have the shape of holes arranged in traverse rows staggered between themselves, in two side zones of the top face 76. The openings 83 are traverse slits that extend along the entire width of the top face 76 and continue for a short length, at both their ends on the side walls 79 and 80. The slits 83 have widenings 84 at both their ends.
In addition to acting as openings for the passage of the mixture, the slits 83 also enable the top face 76 to absorb heat expansion without being subjected to excessive mechanical stress generated by the heat expansion. Furthermore, the widenings 84 enable the risk of concentrations of mechanical stress caused by the heat expansion to be reduced, thereby increasing the resistance of the diffuser element 75 to the thermal stress that occurs during burner operation.
Inside each diffuser element 75 a flow-distributing element 85 (
This diffuser element 89 has a shape that is very similar to that of the diffuser element 75, shown in
These openings 90, 91 have the shape of slits and are distributed on staggered traverse rows that are located alternately on the entire width of the top face 76 of the diffuser element 89.
The end slits 91 of the rows of slits that are located on the entire width of the top face 76 continue for a short length on the side faces 79 and 80 and terminate on the faces with a widening 92.
The function of the end slits 91 and of the widening 92 is very similar to the function of the slits 83 with the respective widenings 84, disclosed with reference to the diffuser element 75 shown in
Inside each diffuser element 89 a flow-distributing element 85 (
The diffuser element 93 has a shape that is very similar to that of the diffuser elements 75 and 89 disclosed previously.
On the top face 76 of the diffuser element 93 openings 94, 95, 96 are made for the passage of the mixture of air and fuel. The openings 94 have the shape of slits, distributed on two traverse rows that are parallel to each other, between which a plurality of rows of holes 95 is arranged. At regular intervals along the rows of slits 94 and of holes 95 further slits 96 are arranged that extend along the entire width of the top face 76 and continue for a short length at the respective ends on the side faces 79 and 80. The ends of each further slit 96 have a widening 97.
The function of the further slits 96 and of the respective end widenings 97 is the same as that of the slits 83 with the respective widenings 84 disclosed previously.
In the diffuser element 98, the further slits 96 terminate at their respective ends, on the side walls 79 and 80, with a length of L-shaped slit 99 that in turn terminates with a widening 100.
The function of this length of slit 99 and of the respective widening 100 is to further reduce the risk of concentrations of mechanical stress, which could be generated by the heat expansion to which the diffuser element 98 is subjected during burner operation.
FIGS. 46 to 49 show assembly of a diffuser element 46 in a burner with a cylindrical envelope diffuser as for example shown in
The base element 2 and the head element 3 of the burner are respectively equipped with annular internally hollow protrusions 101, 102 with U-shaped sections, in which the ends of the diffuser elements 46 can be inserted.
The front walls, 103 and 104 respectively, of the annular protrusions 101 and 102 are provided at regular intervals with projections 105 suitable for coupling with the projections 56 made in the ends of the diffuser elements 46 to fix in position each diffuser element 46 and prevent it from being able to undergo shifts during burner operation.
The presence of projections 105 that are coupleable with the projections 56 of the diffuser element 46 makes the assembly of the burner diffuser very quick and easy.
The burner 111 is provided with a cylindrical body 112, one of the bases of which forms a diffuser 113 made with the diffuser elements 106. The burner is provided with a tube 114 for conveying the mixture of air and fuel to the burner body 112.
The recesses 121 are used to secure and hold in position a distributing element 85a inserted in the diffuser element 5. The flow-distributing element 85a is similar to the flow-distributing element 85 and differs from it by the presence on the plate 86a of a plurality of traverse projections 122, that are substantially parallel to one another, the function of which is to act as spacers, to keep the flow-distributing element 85a at a distance from the top face 7 of the diffuser element 5. After inserting and positioning the distributing element 85a in the diffuser element 5, the recesses 121 of the front faces 14 secure and maintain in position the distributing element 85a, as shown in
In this fitting system, the walls 24 of the substantially rectangular frame 21 of the burner 20, parallel to the front faces 14 of the diffuser element 5, are provided with recesses 123 positioned in such a way as to keep the diffuser element 5 in position after the latter has been placed in position in the substantially rectangular frame 21, as shown in
In the practical embodiment, the materials, dimensions and construction details used may be different from those indicated but be technically equivalent to them without thereby falling outside the legal scope of the present invention.
Claims
1-59. (canceled)
60. A burner suppliable with a mixture of air and fuel, comprising a burner body provided with a diffuser in which openings are made for the passage and subsequent combustion of said mixture, wherein said diffuser is divided into a plurality of diffuser elements that are adjacent to one another, each diffuser element being at least partially free to expand in at least one direction.
61. The burner according to claim 60, wherein each diffuser element has a shape that is such as to give it great mechanical rigidity.
62. The burner according to claim 61, wherein said diffuser element has a U-shaped cross section.
63. The burner according to claim 62, wherein said diffuser element comprises a top face having a substantially rectangular shape whereupon said openings are made for the passage of said mixture of air and fuel and two side faces connected to the two greater opposite sides of said first face and approximately perpendicular thereto.
64. The burner according to claim 63, wherein said side faces are connected to said top face in such a way as to be able to rotate elastically in relation to it.
65. The burner according to claim 63, wherein said side faces are shaped in such a way as to be shapingly coupled with corresponding side faces of adjacent diffuser elements.
66. The burner according to claims 63, wherein said diffuser element furthermore comprises two front faces, connected to the lesser sides of said top face and approximately perpendicular thereto.
67. The burner according to claim 66, wherein said front faces are connected to said top face in such a way as to be able to rotate elastically in relation to it.
68. The burner according to claim 60, wherein each diffuser element is associated with a flow-distributing element of said mixture provided with openings for the passage of said mixture.
69. The burner according to claim 68, wherein said flow-distributing element is arranged inside said diffuser element.
70. The burner according to claim 69, wherein said flow-distributing element comprises a plate wherein said openings are made, said plate being arranged inside said distributing element.
71. The burner according to claim 70, wherein said plate is provided with spacer elements.
72. The burner according to claim 71, wherein said spacer elements are arranged at two opposite sides of said plate.
73. The burner according to claim 71, wherein said spacer elements have the shape of a bump.
74. The burner according to claim 71, wherein said spacer elements have the shape of a projection.
75. The burner according to claim 71, wherein said spacer elements comprises a plurality of traverse projections that are substantially parallel to one another.
76. The burner according to claim 69, further comprising rest elements for said flow-distributing elements associated with said diffuser elements.
77. The burner according to claim 76, wherein said rest elements comprise pairs of support rods.
78. The burner according to claim 77, wherein a pair of said support rods is associated with each diffuser element.
79. The burner according to claim 78, wherein said support rods are arranged substantially parallel to side faces of the diffuser element and protrude at their ends from front faces of the diffuser element, through holes made in the latter.
80. The burner according to claim 79, wherein the coupling between said support rods and said holes is a coupling with play.
81. The burner according to claim 78, wherein said support rods are arranged substantially perpendicular to side faces of the diffuser element and protrude at their ends from said side faces, through holes made in the latter.
82. The burner according to claim 81, wherein the coupling between said support rods and said holes is a coupling with play.
83. The burner according to claim 76, wherein said rest elements comprise tabs obtained in front faces of said diffuser elements.
84. The burner according to claim 76, wherein said rest elements comprise recesses made in front faces of said diffuser elements.
85. The burner according to claim 68, wherein said flow-distributing element has a U-shaped cross section, with a first face substantially parallel to a top face of the diffuser element and a second face and a third face substantially parallel to side faces of the diffuser element, said second face and said third face being connected to free ends of said side faces.
86. The burner according to claim 85, wherein in said first face of said flow-distributing element openings are made for the passage of said mixture of air and fuel.
87. The burner according to claim 86, wherein in said first face of said distributing element an incision is made that extends along the entire length of said first face, parallel to greater sides thereof.
88. The burner according to claim 61, wherein said diffuser element has a box structure.
89. The burner according to claim 88, wherein said diffuser element comprises a first face intended to be turned towards the outside of the burner whereupon said openings are made for the evacuation of said mixture, and a second face opposite said first face, intended to be turned towards the inside of the burner in which further openings are made for the passage of said mixture, said second face acting as a distributing element of the flow of said mixture.
90. The burner according to claim 89, wherein on said second face an incision is made, that extends along the entire length of said face.
91. The burner according to claim 89, wherein said first face and said second face have the shape of a sector of a cylindrical surface.
92. The burner according to claim 91, wherein said first face and said second face are joined together by means of curved joint elements.
93. The burner according to claim 91, wherein said first face and said second face are joined together by joint elements shaped in such a way that joint elements of diffuser elements adjacent to one another are shapingly coupled to one another.
94. The burner according to claim 61, wherein said diffuser element has a substantially triangular plan shape, with a top face, in which openings are made for the evacuation of said mixture of air and fuel, side caces and front face.
95. The burner according claim 60, wherein said openings comprise openings having the shape of slits.
96. The burner according claim 60, wherein said openings comprise openings having the shape of holes.
97. The burner according to claim 60, wherein said openings comprise rows of slits alternating with rows of holes.
98. The burner according to claim 60, wherein said openings comprise rows of slits staggered between themselves.
99. The burner according to claim 60, wherein said openings comprise rows of slits, staggered between themselves, alternating with rows of holes, staggered between themselves.
100. The burner according to claim 60 wherein rigidity-varying elements are provided that are suitable for reducing the rigidity of the diffuser element in a direction parallel to a greatest dimension thereof.
101. The burner according to claim 95, wherein rigidity-varying elements are provided that are suitable for reducing the rigidity of the diffuser element in a direction parallel to a greatest dimension thereof, said rigidity-varying elements comprising further openings having a shape of slits arranged at regular intervals along rows of slits and extending along the entire width of a top face of said diffuser element.
102. The burner according to claim 100, wherein said rigidity-varying means comprises end slits of rows of slits that continue for a short length on side faces of said diffuser element and end on said faces with a widening.
103. The burner according to claim 101, wherein said further openings continue for a short length, at both their ends on side faces of said diffuser element.
104. The burner according to claim 103, wherein said further openings have widenings at their ends.
105. The burner according to claim 103, wherein said further openings terminate at their respective ends with an L-shaped length, terminating in turn with a widening.
106. The burner according to claim 89, wherein said first face of said diffuser element is equipped, at its respective ends, with respective protrusions.
107. The burner according to claim 106, wherein said protrusions can be turned towards the outside, or towards the inside of the diffuser element.
108. The burner according to claim 60, further comprising a base element with a substantially annular shape and a head element with a substantially circular shape, between which said diffuser elements are fixed, which are arranged in a cylindrical envelope configuration.
109. The burner according to claim 60, comprising a first burner body and a second burner body connected together and aligned along a straight axis.
110. The burner according to claim 109, wherein said first burner body comprises a base element and a head element, between which a first diffuser is arranged and fixed consisting of a plurality of diffuser elements arranged as a cylindrical envelope configuration.
111. The burner according to claim 110, wherein said second burner body comprises a base element, connected to the head element of the first burner body, and a head element between which a second diffuser is arranged and fixed, consisting of a plurality of diffuser elements arranged as a cylindrical envelope configuration.
112. The burner according to claim 60, wherein said diffuser elements are arranged in a substantially flat configuration.
113. The burner according to claim 112, further comprising a substantially rectangular frame with a peripheral flange, which is also substantially rectangular, inside which at least one row of diffuser elements placed alongside one another is arranged to form a diffuser.
114. The burner according to claim 113, wherein inside said frame a double row of diffuser elements placed alongside one another is arranged to form said diffuser.
115. The burner according to claim 94, comprising a substantially cylindrical body, one of the bases of which forms a diffuser made with diffuser elements having a substantially triangular plan shape.
116. The burner according to claim 60, comprising a body having a hollow cylindrical shape, the internal surface of which forms the diffuser of the burner.
117. The burner according to claim 108, wherein said base element and said head element are respectively equipped with internally hollow annular protrusions with U-shaped sections in which the ends of said diffuser elements can be inserted.
118. The burner according to claim 117, wherein respective front walls of said annular protrusions are provided at regular intervals with projections suitable for being coupled with projections made in the ends of said diffuser elements.
119. The burner according to claim 113, wherein walls of the substantially rectangular frame of the burner, parallel to front faces of the diffuser element are provided with recesses.
Type: Application
Filed: Jun 18, 2004
Publication Date: Jul 13, 2006
Applicant: WORGAS BRUCIATORI S.R.L.. (Formigine(MO))
Inventors: Massimo Gilioli (Sassuolo(MO)), Giuseppe Fogliani (Formigine(MO)), Stephanus Wijkmans (Fiorano Modenese (MO)), Massimo Dotti (Magreta(MO)), Renzo Vecchi (Formigine(MO)), Gunther Berthold (Solignano di Castelvetro(MO)), Wenzel Mach (Dessau-Mosigkau)
Application Number: 10/560,926
International Classification: F23Q 2/08 (20060101);