Encapsulated light receiving and processing semiconductor module with enhanced shielding and grounding properties
A semiconductor module includes a resin package, a conductive film formed on the resin package, and a lead partially covered by the resin package. The lead includes an inner portion covered by the resin package, and an outer portion projecting from the resin package. A semiconductor element is mounted to the inner portion of the lead. The inner portion of the lead includes a plurality of extensions for grounding, and each of the extensions has a front end held in contact with the conductive film.
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This application is a continuation application under 37 CFR § 1.53 (b) of Ser. No. 10/901,006, filed on Jul. 27, 2004, entitled ENCAPSULATED LIGHT RECEIVING AND PROCESSING SEMICONDUCTOR MODULE WITH ENHANCED SHIELDING AND GROUNDING PROPERTIES.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention generally relates to a semiconductor module to be incorporated in electrical appliances. The present invention particularly relates to a light receiving module to be used for an infrared remote control system.
2. Description of the Related Art
Recently, various electrical appliances such as a television receiver or an air conditioner can be controlled by a wireless remote controller. Such a remote controller utilizes e.g. infrared rays as the control signals. The infrared signals emitted from the controller are detected by a light receiving module incorporated in the electrical appliance.
JP-A-7-273356 discloses an example of prior art light receiving module. As shown in
The light receiving element is so structured as to detect infrared signals with high sensitivity and is susceptible to the influence of noises such as electromagnetic waves. Therefore, a conductive film 500 as an electromagnetic shield is formed on the package 400. The conductive film 500 is connected to the grounding terminal 110 via a connection strip 550 provided on the base end surface 440 of the package 400.
When the connection between the connection strip 550 and the grounding terminal 110 is cut, the conductive film 500 becomes an ungrounded state and hence cannot serve as an electromagnetic shield. With the structure of the prior art light receiving module, such an ungrounded state of the conductive film 500 is likely to occur. Specifically, as shown in
The present invention has been conceived under the circumstances described above. It is, therefore, an object of the present invention to provide a semiconductor module having stable electromagnetic shielding effect.
According to a first aspect of the present invention, there is provided a semiconductor module comprising a resin package including a first surface and a second surface which is different from the first surface, a lead including an inner portion covered by the resin package and an outer portion projecting from the first surface of the resin package, a semiconductor element mounted to the inner portion of the lead and covered by the resin package, and a conductive film covering at least the second surface of the resin package. The inner portion of the lead includes an extension extending toward the second surface of the resin package, and the extension is held in contact with the conductive film.
Preferably, the extension projects from the second surface of the resin package.
Preferably, the semiconductor element comprises a light receiving element having a light receiving surface, and the light receiving surface is formed with a mesh-like conductor pattern.
Preferably, the resin package includes a lens surface for converging light onto the light receiving element, and the conductive film has light shielding property.
Preferably, the semiconductor module according to the first aspect of the present invention further comprises a connection strip provided on the first surface of the resin package and connected to the conductive film. The connection strip is held in contact with the lead while surrounding the lead.
According to a second aspect of the present invention, there is provided a semiconductor module comprising a resin package, a conductor including an inner portion covered by the resin package and an outer portion projecting from the resin package, and a semiconductor element mounted to the inner portion of the lead and covered by the resin package. The inner portion of the conductor is formed with a recess for accommodating the semiconductor element. The recess is defined by a bottom portion to which the semiconductor element is mounted, and a side wall surrounding the semiconductor element. The side wall is tapered toward the bottom portion.
Preferably, the recess has a depth which is no smaller than the thickness of the semiconductor element.
Preferably, the bottom portion and the side wall of the recess have substantially the same thickness.
Preferably, the semiconductor element comprises a light receiving element, and the side wall of the recess includes a reflective surface for reflecting light toward the light receiving element.
The semiconductor module according to the second aspect of the present invention further comprises an integrated circuit element for processing a signal outputted from the light receiving element, and a resin material covering the integrated circuit element. The resin material is covered by the resin package and has light shielding property which is higher than the light shielding property of the resin package.
According to a third aspect of the present invention, there is provided a semiconductor module comprising a resin package including a first surface and a second surface which is different from the first surface, a lead including an inner portion covered by the resin package and an outer portion projecting from the first surface of the resin package, a semiconductor element mounted to the inner portion of the lead and covered by the resin package, and a conductive film covering at least the second surface of the resin package. The inner portion of the lead includes an extension extending toward the second surface of the resin package, and the extension is held in contact with the conductive film. The inner portion of the lead is formed with a recess for accommodating the semiconductor element.
Preferably, the extension projects from the second surface of the resin package.
Preferably, the semiconductor module according to the third aspect of the present invention further comprises a connection strip provided on the first surface of the resin package and connected to the conductive film. The connection strip is held in contact with the lead while surrounding the lead.
Preferably, the recess has a depth which is no smaller than the thickness of the semiconductor element.
Preferably, the recess is defined by a bottom portion to which the semiconductor element is mounted and a side wall surrounding the semiconductor element. The side wall is tapered toward the bottom portion.
Preferably, the side wall of the recess includes a reflective surface for reflecting light toward the semiconductor element.
Preferably, the semiconductor module according to the third aspect of the present invention further comprises an integrated circuit element for processing a signal outputted from the semiconductor element, and a resin material covering the integrated circuit element. The resin material is covered by the resin package and has light shielding property which is higher than that of the resin package.
Other features and advantages of the present invention will become clearer from the description given below with reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. In the embodiments and variations given below, the elements which are identical or similar to each other are designated by the same reference signs.
The photodiode 2 and the integrated circuit element 3 are entirely covered by a resin package 4. Each of the leads 11-13 is partially covered by the package 4. As a result, the leads include inner portions covered by the package 4 and outer portions 11A-13A projecting from a base end surface 40 of the package 4, respectively. The outer portions 11A-13A serve as connection terminals. On the resin package 4 is formed a conductive film 5.
The first through the third leads 11-13 are made of a metal such as iron or copper, for example. The first lead 11 is for grounding. The second lead 12 is utilized for supplying power source voltage. The third lead 13 is utilized for outputting signals. As will be understood from
As shown in.
The inner portion of the first lead 11 further includes a plurality of extensions 11F-11H for grounding. In
In order for each extension 11F-11H to come into contact with the conductive film 5, the extension need not necessarily project from a side surface of the package 4. For example, the front end of the extension may be flush with the side surface of the package 4.
As shown in
Upon receiving an infrared signal sent from a remote controller, the photodiode 2 outputs a signal current corresponding to the infrared signal. For this purpose, the photodiode 2 has a PN junction structure comprising an upper layer made of P type semiconductor and a lower layer made of N type semiconductor. Connection pads for respective layers are provided on the upper surface of the photodiode 2. The pad for the N type semiconductor layer is connected to the integrated circuit element 3 via the wire 6. The pad for the P type semiconductor layer is connected to the wire bonding portion 11D via another wire 6. Between the photodiode 2 and the first lead 11 is provided an insulating material (not shown) for providing insulation between the N type semiconductor layer (lower layer) and the first lead 11.
The integrated circuit element 3 appropriately processes the signal current outputted from the photodiode 2 and outputs the processed signal to an external controlling device. To perform this processing, the integrated circuit element 3 includes a current/voltage conversion circuit, an amplification circuit, a limit circuit, and a detection circuit, for example. The integrated circuit element 3 is bonded to the first lead 11 via a connection layer (not shown) made of silver paste, for example.
The resin package 4, which is mainly composed of an epoxy resin, is visible-light-impermeable but infrared-permeable. The package 4 has an upper surface 42 formed with a convex lens surface 42A. Infrared rays traveling from the infrared controller are converged onto the photodiode 2 by the lens surface 42A.
For example, the photoconductive film 5 is made of a conductive resin material prepared by adding carbon or other conductive filler to an epoxy resin. Preferably, the photoconductive film has light shielding property to prevent disturbing external light from entering the package 4. The conductive film 5 is formed on the package 4 so as not to cover the base end surface 40 and the lens surface 42A of the package 4.
According to the present invention, to enhance the electromagnetic shielding effect, the lens surface 42A may be partially covered by a conductive member. In this case, for example, a mesh-like conductor pattern connected to the conductive film 5 is formed on the lens surface 42A.
The base end surface 40 of the resin package 4 is formed with a conductive connection strip 50 for connecting the grounding terminal 11A and the conductive film 5 to each other. The connection strip 50 is held in contact with the grounding terminal 11A while surrounding the root portion of the terminal. Specifically, the strip 50 is held in contact with the upper surface, lower surface and two side surfaces of the root portion. The strip 50 extends across the base end surface 40 of the package and has an upper edge connected to a portion of the conductive film 5 (the portion formed on the upper surface 42 of the package) and a lower edge connected to another portion of the conductive film 5 (the portion formed on the lower surface 43 of the package).
Since the method for manufacturing the above-described light receiving module is basically similar to the method for manufacturing the prior art light receiving module (
Although the conductive film 5 can be made of the above-described conductive resin material, the present invention is not limited thereto. For example, the conductive film 5 may be made of a metal instead of the conductive resin material. In this case, a metal layer for covering the entire surface of the package 4 is formed by sputtering or electroless plating, for example. Thereafter, unnecessary portions are removed by etching, for example, to provide a desired conductive film 5. Alternatively, sputtering may be performed with masking applied to predetermined portions of the package 4.
In the state before the formation of the conductive film 5, respective front ends of the extensions 11F-11H of the first lead 11 project from the surfaces of the package 4. Therefore, by forming the conductive film 5 on the package 4, electrical connection can be easily established between the first lead 11 and the conductive film 5.
The above-described light receiving module has the following advantages. As noted before with reference to
The inner portion of the first lead 11 shown in
In the light receiving module shown in
In the first embodiment described above, a conductive film (electromagnetic shield) is provided on the resin package 4. In the second embodiment, however, such a conductive film is not provided.
Similarly to the first embodiment, the first through the third leads 11-13 originate from a lead frame. As will be described later, the first lead 11 includes a portion serving as a light emitting surface. For example, the light emitting surface may be formed by plating with a metal (such as tin) which has high light reflectance.
The first lead 11 includes die bonding portions 11B and 11C on which the photodiode 2 and the integrated circuit element 3 are mounted, respectively. The die bonding portion 11B is formed with a tapered recess 14 in which the photodiode 2 is accommodated. As shown in
As will be easily understood, the resin package 4 is formed after the photodiode 2 is put in the recess 14 (and other necessary process is completed). Specifically, for example, the package 4 may be formed by supplying a resin material in a fluid state into a cavity and then hardening the supplied material. Therefore, as shown in
Although the illustrated recess 14 is rectangular as viewed in plan, the present invention is not limited thereto. For example, the recess 14 may be circular or oval as viewed in plan.
The recess 14 can be formed by subjecting a predetermined portion of the first lead 11 to press working. As a result of the press working, the thickness of the side walls 14a of the recess 14 tends to become smaller than that of the bottom plate portion 14b. However, the thickness difference between the side walls 14a and the bottom plate portion 14b is negligibly small as compared with the length of the first lead 11. In this point, the thickness of the side walls 14a and that of the bottom plate 14b are substantially the same.
The photodiode 2 has a lower layer (N type semiconductor layer) and an upper layer (P type semiconductor layer). The bottom portion of the photodiode 2 is fixed to the bottom plate portion 14b of the recess 14 via an insulating material (not shown). As shown in
Though not illustrated, the PN junction portion of the photodiode 2 is divided into two similar regions, i.e. a first region and a second region. The first region is connected to the cathode pad 20b, whereas the second region is connected to the cathode pad 20c. When the PN junction portion of the photodiode 2 (i.e., the first and the second regions) receives an infrared signal, an electrical signal is outputted to the connection pads 30a, 30b of the integrated circuit element 3 via the cathode pads 20b, 20c and the wires 6b, 6c. At this time, by the action of electromagnetic noises on the wires 6b and 6c, noises may be mixed into the electrical signal transmitted through the wires. Even in such a case, the integrated circuit element 3 performs current/voltage conversion of the noise mixed electrical signal and then computes the difference from the noises to eliminate the electromagnetic noises. As a result, an electrical signal containing less noises or free from noises can be obtained.
The integrated circuit element 3 appropriately processes the electrical signal current outputted from the photodiode 2 and outputs the processed signal to an external controlling device. For this purpose, the integrated circuit element 3 includes a current/voltage conversion circuit, a difference circuit for performing difference processing, an amplification circuit, a limit circuit, and a detection circuit, for example. These circuits are provided by a large number of NPN transistors and a wiring pattern formed on the P type semiconductor layer. The wiring pattern covers a wide area of the upper layer portion of the integrated circuit element 3. Therefore, the wiring pattern can block electromagnetic noises traveling from the outside toward the integrated circuit element 3.
The upper surface of the integrated circuit element 3 is formed with a power supply pad 30c and an output pad 30d in addition to the above-described connection pads 30a and 30b. The pads 30c and 30d are connected to the leads 13 and 12 via wires 6d and 6e, respectively. The P type semiconductor layer of the integrated circuit element 3 is bonded to the first lead 11 via silver paste, for example.
In the resin package 4, the integrated circuit element 3 is entirely sealed by a protective member 15 made of resin. Unlike the resin package 4, the protective member 15 has infrared shielding property. Further, the protective member 15 has visible light shielding property which is higher than that of the resin package 4. With such a structure, malfunction of the integrated circuit element 3 caused by infrared rays and visible rays can be prevented.
As noted above, according to the second embodiment, the photodiode 2 is accommodated in the recess 14 formed in the first lead 11. Such a structure provides the following technical advantages.
The first advantage is that the recess 14 serves as an electromagnetic shield for the photodiode 2. Specifically, as shown in
The second advantage is that the inclined inner walls of the recess 14 serve as a collector of infrared signals. When infrared signals are transmitted from an external remote controller toward the light receiving module, the infrared signals pass through the lens surface 42A of the resin package 4 to travel toward the photodiode 2. Ideally, all the infrared signals converged by the lens surface 42A should impinge on the upper surface of the photodiode 2. However, since part of the infrared rays may progress obliquely relative to the front side of the light receiving module, the amount of infrared signals impinging on the upper surface of the photodiode 2 tend to become smaller than that in an ideal situation. In this embodiment, however, the infrared signals traveling while deviating from the upper surface of the photodiode 2 can be reflected by the inclined inner walls of the recess 14 to impinge on the side surfaces of the photodiode 2. For example, as shown in
Except the above-described differences, the light receiving module of the variation shown in
The present invention being thus described, it is apparent that the same may be varied in many ways. Such variations should not be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to those skilled in the art are intended to be included within the scope of the following claims.
Claims
1-17. (canceled)
18. A light receiving semiconductor module comprising:
- a first lead including a first die bonding portion, a second die bonding portion, and a wire bonding portion;
- a photodiode mounted on the first die bonding portion of the first lead, the photodiode comprising an PN junction that includes a positive semiconductor layer and a negative semiconductor layer, the positive layer being provided with an anode pad, the negative layer being provided with a first cathode pad and a second cathode pad;
- an integrated circuit element mounted on the second bonding portion of the first lead, the integrated circuit element being provided with a first connection pad, a second connection pad, a power supply pad and an output pad;
- a second lead electrically connected to the power supply pad of the integrated circuit;
- a third lead electrically connected to the output pad of the integrated circuit; and
- a resin package enclosing the photodiode and the integrated circuit element together with part of the first to third leads;
- wherein the anode pad of the photodiode is electrically connected to the wire bonding portion of the first lead via a wire, the first cathode pad of the photodiode is electrically connected to the first connection pad of the integrated circuit element via an additional wire, the second cathode pad of the photodiode is electrically connected to the second connection pad of the integrated circuit element via a further wire.
19. The module according to claim 18, wherein the first die bonding portion of the first lead is formed with a recess for accommodating the photodiode, the recess being defined by a bottom portion to which the photodiode is mounted and a side wall surrounding the photodiode, the side wall being tapered toward the bottom portion.
20. The module according to claim 19, wherein the recess has a depth which is no smaller than a thickness of the photodiode.
21. The module according to claim 19, wherein the bottom portion and the side wall of the recess have substantially the same thickness.
22. The module according to claim 19, wherein the side wall of the recess includes a reflective surface for reflecting light toward the photodiode.
23. The module according to claim 18, further comprising a resin material covering the integrated circuit element, the resin material being covered by the resin package and having light shielding property which is higher than light shielding property of the resin package.
24. The module according to claim 18, wherein the first lead further includes an outer portion projecting out of the resin package from a first surface of the resin package, and an inside extension extending toward a second surface of the resin package different from the first surface, the extension being held in contact with a conductive film covering the resin package.
25. The module according to claim 24 wherein the extension projects from the second surface of the resin package.
26. The module according to claim 24, further comprising a connection strip provided on the first surface of the resin package and connected to the conductive film, the connection strip being held in contact with the first lead while surrounding the first lead.
Type: Application
Filed: May 10, 2006
Publication Date: Sep 14, 2006
Applicant: ROHM CO., LTD. (Kyoto-shi)
Inventors: Shinji Yano (Kyoto-shi), Naoki Kumura (Kyoto-shi), Tetsuya Yamasaki (Kyoto-shi)
Application Number: 11/431,330
International Classification: H01L 31/0203 (20060101);