SEMICONDUCTOR TRANSISTORS WITH EXPANDED TOP PORTIONS OF GATES
A semiconductor transistor with an expanded top portion of a gate and a method for forming the same. The semiconductor transistor with an expanded top portion of a gate includes (a) a semiconductor region which includes a channel region and first and second source/drain regions; the channel region is disposed between the first and second source/drain regions, (b) a gate dielectric region in direct physical contact with the channel region, and (c) a gate electrode region which includes a top portion and a bottom portion. The bottom portion is in direct physical contact with the gate dielectric region. A first width of the top portion is greater than a second width of the bottom portion. The gate electrode region is electrically insulated from the channel region by the gate dielectric region.
1. Technical Field
The present invention relates to semiconductor transistors, and more particularly, to semiconductor transistors with expanded top portions of gates.
2. Related Art
In the fabrication process of a typical semiconductor device, if a gate is small it is very difficult to form silicide in the top portion of the gate. Therefore, there is a need for a semiconductor transistor with an expanded top portion of a gate (and a method for forming the same).
SUMMARY OF THE INVENTIONThe present invention provides a semiconductor structure, comprising (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region; (b) a gate dielectric region in direct physical contact with the channel region; and (c) a gate electrode region including a top portion and a bottom portion, wherein the bottom portion is in direct physical contact with the gate dielectric region, wherein a first width of the top portion is greater than a second width of the bottom portion, wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region, and wherein a first upper portion and a second upper portion of the first and second source/drain regions, respectively, are compressively strained.
The present invention provides a semiconductor structure fabrication method, comprising providing a structure which comprises (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region, (b) a gate dielectric region in direct physical contact with the channel region, and (c) a gate electrode region including a top portion and a bottom portion, wherein the bottom portion is disposed between the top portion and the gate dielectric region, wherein the bottom portion is in direct physical contact with the gate dielectric region, and wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region; and implanting atoms in the top portion of the gate electrode region so as to expand the top portion of the gate electrode region laterally.
The present invention provides a semiconductor structure fabrication method, comprising providing a structure which comprises (a) a semiconductor region including a first portion, a second portion, and a channel region, wherein the channel region is disposed between the first and second portions, (b) a gate dielectric region in direct physical contact with the channel region, and (c) a gate electrode region including a top portion and a bottom portion, wherein the bottom portion is in direct physical contact with the gate dielectric region, and wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region; and implanting atoms in the top portion of the gate electrode region so as to expand the top portion of the gate electrode region laterally to form overhangs.
The present invention provides a semiconductor structure, comprising (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region; (b) a gate dielectric region in direct physical contact with the channel region; (c) a gate electrode region including a top portion and a bottom portion, wherein the bottom portion is in direct physical contact with the gate dielectric region, wherein a first width of the top portion is greater than a second width of the bottom portion, and wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region; and (d) an ion beam incident on the gate electrode region, wherein the ion beam comprises ions of a material selected from the group consisting of germanium and arsenic.
The present invention provides a semiconductor transistor with an expanded top portion of a gate or an expanded top portion of a source or drain (and a method for forming the same).
BRIEF DESCRIPTION OF THE DRAWINGS
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Next, in one embodiment, source/drain regions 840 and 850 are formed in the silicon substrate 110. Illustratively, the source/drain regions 840 and 850 are formed by ion implantation using the gate electrode region 510 and the dielectric spacers 810 and 820 as a blocking mask.
Next, in one embodiment, germanium atoms are implanted in a top portion 512 of the gate electrode region 510 by ion implantation in a direction indicated by arrows 830. Hereafter, the implantation of germanium atoms in the top portion 512 of the gate electrode region 510 of
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Next, in one embodiment, a dielectric hard mask layer 1150 is formed on top of the silicon layer 1140. Illustratively, the dielectric hard mask layer 1150 is formed by CVD of silicon nitride or silicon dioxide, or a composite of the two, everywhere on top of the silicon layer 1140.
Next, in one embodiment, a lithographic and etching step is performed to etch the dielectric hard mask layer 1150 and then the silicon layer 1140 so as to form a dielectric cap region 1151 and a fin region 1141, respectively, as shown in
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Next, in one embodiment, extension regions 1410 and 1420 and halo regions 1430 and 1440 (not shown in
Next, in one embodiment, germanium atoms are implanted on a top portion 1321 (
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Next, in one embodiment, source/drain regions 1810 and 1820 (not shown in
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Next, in one embodiment, the polysilicon layer 2510 is selectively etched, resulting in a gate electrode region 2511 as shown in
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It should be noted that the silicon is also epitaxially grown on top of the gate electrode region 2511. But to make the description simple, this is not shown. Alternatively, in one embodiment, before the formation of the silicon regions 2810 and 2820 by epitaxial growth, a cap region (not shown) can be formed on top of the gate electrode region 2511. In one embodiment, the cap region (not shown) comprises a silicon dioxide layer and a silicon nitride layer (not shown). More specifically, the silicon dioxide layer and the silicon nitride layer (not shown) can be formed in that order on top of the polysilicon layer 2510 of
Next, in one embodiment, the gate electrode region 2511 and the dielectric spacers 2710 and 2720 are used as a blocking mask to ion implant the silicon regions 2810 and 2820, the extension regions 2610 and 2620 and the halo regions 2630 and 2640 so as to form source/drain regions 2811 and 2821 (as shown in
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In the embodiments described above, germanium ions/atoms are implanted in the gates so as to expand the top portions of the gates. Alternatively, arsenic can be used instead of germanium. Also, in one embodiment, the germanium and arsenic ion implantations can be carried out at room temperature with the ions being at an energy of 25 KeV such that the ions can reach as deep as 23 nm in the gates.
In one embodiment, as a result of the Ge implantation in the top portion 512 (
While particular embodiments of the present invention have been described herein for purposes of illustration, many modifications and changes will become apparent to those skilled in the art. Accordingly, the appended claims are intended to encompass all such modifications and changes as fall within the true spirit and scope of this invention.
Claims
1. A semiconductor structure, comprising:
- (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region; (b) a gate dielectric region in direct physical contact with the channel region; and
- (c) a gate electrode region including a top portion and a bottom portion,
- wherein the bottom portion is in direct physical contact with the gate dielectric region,
- wherein a first width of the top portion is greater than a second width of the bottom portion,
- wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region, and
- wherein a top portion of the gate electrode region is at least 0.5% compressively strained.
2. The structure of claim 1,
- wherein the first upper portion of the first source/drain region is larger in width than a first remaining portion of the first source/drain region, and
- wherein the second upper portion of the second source/drain region is larger in width than a second remaining portion of the second source/drain region.
3. The structure of claim 2, wherein each of the first and second upper portions comprises a first semiconductor material and a second semiconductor material different from the first semiconductor material.
4. The structure of claim 3, wherein the first semiconductor material comprises silicon, and the second semiconductor material comprises germanium.
5. The structure of claim 1, further comprising a substrate,
- wherein the substrate is in direct physical contact with the semiconductor region via a first interfacing surface,
- wherein the bottom portion is in direct physical contact with the gate dielectric region via a second interfacing surface, and
- wherein the first and the second interfacing surfaces are essentially perpendicular to each other.
6. The structure of claim 1, further comprising dielectric spacers on side walls and directly beneath of the top portion of the gate electrode region.
7. The structure of claim 1,
- wherein the top portion of the gate electrode region comprises a material selected from the group consisting of germanium and arsenic, and
- wherein the bottom portion of the gate electrode region comprises silicon.
8. The structure of claim 1, wherein the top portion of the gate electrode region comprises germanium and polysilicon.
9. The structure of claim 1,
- wherein the gate electrode region and the gate dielectric region are in direct physical contact with each other via a third interfacing surface,
- wherein a first top surface of the first source/drain region is at a higher level than the third interfacing surface, and
- wherein a second top surface of the second source/drain region is at a higher level than the third interfacing surface.
10. A semiconductor structure fabrication method, comprising:
- providing a structure which comprises: (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region, (b) a gate dielectric region in direct physical contact with the channel region, and
- (c) a gate electrode region including a top portion and a bottom portion,
- wherein the bottom portion is disposed between the top portion and the gate dielectric region,
- wherein the bottom portion is in direct physical contact with the gate dielectric region, and
- wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region; and implanting atoms in the top portion of the gate electrode region so as to expand the top portion of the gate electrode region laterally.
11. The method of claim 10, wherein the atoms are selected from the group consisting of germanium atoms and arsenic atoms.
12. The method of claim 10, wherein said implanting the atoms in the top portion of the gate electrode region is performed at a dose of about 1016 germanium atoms/cm2.
13. The method of claim 10, wherein said implanting the atoms is performed at an energy of about 25 KeV.
14. The method of claim 10, wherein said implanting the atoms is performed at about room temperature.
15. The method of claim 10,
- wherein the structure further comprises a substrate,
- wherein the substrate is in direct physical contact with the semiconductor region via a first interfacing surface that defines a normal direction perpendicular to the first interfacing surface, and
- wherein said implanting the atoms is performed in a direction making with the normal direction an angle less than 10 degrees.
16. The method of claim 10, wherein the first width of the top portion and the second of the bottom portion are about the same before said implanting is performed.
17. The method of claim 10, wherein the structure further comprises a first dielectric spacer and a second dielectric spacer on side walls of the gate electrode region.
18. The method of claim 17, further comprising, after said implanting the atoms is performed, forming silicide regions in the top portion of the gate electrode region and on the first source/drain region and the second source/drain region.
19. The method of claim 18,
- wherein the top portion of the gate electrode region and the first and second source/drain regions comprise silicon, and
- wherein said forming the silicide regions comprises:
- depositing nickel on top of the structure; and
- annealing the structure so that the nickel chemically reacts with the silicon of the top portion of the gate electrode region and the first and second source/drain regions to form the silicide regions.
20. The method of claim 10, wherein the structure further comprises a first extension region, a second extension region, a first halo region, and a second halo region,
- wherein the first extension region is in direct physical contact with the channel region and the first source/drain region,
- wherein the second extension region is in direct physical contact with the channel region and the second source/drain region,
- wherein the first halo region is in direct physical contacts with the channel region, the first source/drain region and the first extension region, and
- wherein the second halo region is in direct physical contacts with the channel region, the second source/drain region and the second extension region.
21. The method of claim 20, wherein the first and second source/drain regions, the first and second extension regions, and the first and second halo regions are formed by ion implantation.
22. The method of claim 10,
- wherein the first atoms are germanium atoms, and
- wherein a first width of the top portion is at least 20% greater than a second width of the bottom portion.
23. The method of claim 22, wherein said implanting the first atoms is performed at a dose of 1016 germanium atoms/cm2.
24. The method of claim 22, further comprising implanting second atoms in the first and second source/drain regions to expand first and second upper portions of the first and second source/drain regions, respectively, wherein said implanting the first atoms and said implanting the second atoms are performed simultaneously.
25. The method of claim 22, wherein the top portion of the gate electrode region comprises germanium and polysilicon.
26. A semiconductor structure fabrication method, comprising:
- providing a structure which comprises: (a) a semiconductor region including a first portion, a second portion, and a channel region, wherein the channel region is disposed between the first and second portions, (b) a gate dielectric region in direct physical contact with the channel region, and
- (c) a gate electrode region including a top portion and a bottom portion,
- wherein the bottom portion is in direct physical contact with the gate dielectric region, and
- wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region; and implanting atoms in the top portion of the gate electrode region so as to expand the top portion of the gate electrode region laterally to form overhangs.
27. The method of claim 26,
- wherein the atoms are germanium atoms, and
- wherein said implanting the atoms in the top portion of the gate electrode region is performed at a dose of 1016 germanium atoms/cm2.
28. The method of claim 26, wherein a first width of the top portion is at least 20% greater than a second width of the bottom portion.
29. The method of claim 26, further comprising, after said implanting the atoms is performed, forming a dielectric layer on exposed-to-ambient surfaces of the gate electrode region.
30. The method of claim 29, further comprising, after said forming the dielectric layer is performed, forming dielectric spacers on side walls of the gate electrode region and directly beneath the overhangs.
31. The method of claim 30, further comprising doping the first and second portion so as to form a first source/drain region and a second source/drain region, respectively.
32. A semiconductor structure, comprising:
- (a) a semiconductor region including a channel region, a first source/drain region, and a second source/drain region, wherein the channel region is disposed between the first source/drain region and the second source/drain region; (b) a gate dielectric region in direct physical contact with the channel region; and
- (c) a gate electrode region including a top portion and a bottom portion,
- wherein the bottom portion is in direct physical contact with the gate dielectric region,
- wherein the gate electrode region is electrically insulated from the channel region by the gate dielectric region, and
- wherein a first upper portion and a second upper portion of the first and second source/drain regions are wider than a first lower portion and a second lower portion of the first and second source/drain regions, respectively, and
- wherein each of the first upper portion and the second upper portion of the first and second source/drain regions, respectively, is at least 0.5% compressively strained.
33. The structure of claim 32, further comprising a substrate,
- wherein the substrate comprises Ultra-Thin SOI.
34. The structure of claim 32,
- wherein the channel region is strained.
35. The structure of claim 34,
- wherein the strain in the channel region is tensile.
Type: Application
Filed: Jan 11, 2006
Publication Date: Jul 12, 2007
Patent Grant number: 7473593
Inventors: Brent Anderson (Jericho, VT), Victor Chan (Newburgh, NY), Edward Nowak (Essex Junction, VT)
Application Number: 11/275,514
International Classification: H01L 29/76 (20060101); H01L 21/3205 (20060101);