Method and system for cooling electronic equipment
A system includes electronic equipment, a device arranged to cool air using a refrigerant, the device secured to one of a top side and a bottom side of the electronic equipment, and a housing arranged to enclose the electronic equipment and the device, where the cooled air is propagated from one of the top side and the bottom side of the electronic equipment to the other one of the top side and the bottom side of the electronic equipment.
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This application is related to application Ser. No. 11/185,531, filed on Jul. 20, 2005, and entitled “Techniques for Cooling Electronic Equipment.” For the purposes of this application, the aforementioned application is hereby incorporated by reference.
BACKGROUNDA computer system frequently needs data and/or services from another computer system. For example, a bank customer may request to see his current bank account information on his home computer system, which obtains the requested information from a computer system maintained by and located at the bank. In such arrangements, the computer system requesting the data and/or service is referred to and known as the “client” system, and the computer system servicing the request is referred to and known as the “server” system.
Many entities, for various reasons, situate groups of servers and related electronic equipment in “server rooms” or “data centers.” Within a server room, several servers may be positioned vertically atop one another (with spacing) using a “rack.” Racks of servers (hereinafter generally referred to as “electronic equipment”) are often housed or enclosed in housings known as “cabinets” that provide protection from environmental variables such as, for example, light and dust. Cabinets may have front and back doors so as to allow for the servicing and changing of cabinet components. Moreover, cabinets reduce or prevent electromagnetic interference that might otherwise exist between, for example, different servers.
An important issue regarding server rooms involves temperature. As those skilled in the art will note, computer operation results in heat dissipation. In a server room, thousands of processors may be operating at the same time, and thus, without an adequate cooling technique, the servers and related electronic equipment in the server room may be damaged or operate incorrectly as a result of high temperatures.
One cooling technique cools servers and related electronic equipment using air supplied from within the server room.
As servers and related electronic equipment become more powerful, heat dissipation increases. In other words, as servers and related electronic equipment continue to improve in terms of density, computing speed, and performance, more energy is released, thereby resulting in increased heat dissipation. Using only an air cooling technique to cool a server room having such increased heat dissipation requires the consideration of some potentially problematic issues. For example, air cooling such a server room might require an air plenum below the floor of the server room that is significantly wider than one used for a server room not having increased heat dissipation. Further, the mixing of cold air and hot air in the server room might be of more significant concern than in a server room not having increased heat dissipation. Further, the increased volume of air flow that would be required to cool the server room might render the server room uncomfortable for operators and technicians in the server room.
A technique that may be used to somewhat address the concerns associated with using only air cooling to cool high heat dissipation server rooms involves the use of a liquid coolant. Liquid cooling may be used in combination with a front-to-back air cooling technique, such as that described above with reference to
Further, those skilled in the art will note that servicing a component in such front-to-back air cooled electronic equipment may result in a disruption to the air flow within the cabinet, thereby requiring an adequate air cooling technique within the server room so as to keep the other components of the electronic equipment cool while the front and/or back doors of the cabinet are opened for servicing.
SUMMARYAccording to one aspect of the invention, a housing comprises electronic equipment a device arranged to cool air using a refrigerant, the device secured to one of a top side and a bottom side of the electronic equipment, and a housing arranged to enclose the electronic equipment and the device, where the cooled air is propagated from one of the top side and the bottom side of the electronic equipment to the other one of the top side and the bottom side of the electronic equipment.
According to another aspect of the invention, a method of cooling electronic equipment comprises supplying a refrigerant to a device secured to the electronic equipment in a first channel, generating cold air by using the device to cool air that passes vertically through the device, directing the cold air into one of the top side and the bottom side of the electronic equipment, where the cold air cools the electronic equipment, and directing air heated by the electronic equipment to the other of the top side and the bottom side of the electronic equipment.
According to another aspect of the invention, an apparatus comprises electronic equipment in a first channel of a housing and a heat exchanger secured to one of a top side and a bottom side of the electronic equipment, the heat exchanger arranged to cool air entering the heat exchanger, where the housing is arranged to house the electronic equipment and the heat exchanger, and where cold air generated by the heat exchanger is arranged to flow within the housing from one of the top side and the bottom side of the electronic equipment to the other one of the top side and the bottom side of the electronic equipment.
Other aspects of the invention will be apparent from the following description and the appended claims.
Exemplary embodiments of the invention will be described with reference to the accompanying figures. Like items in the figures are shown with the same reference numbers. Further, the use of “ST” in the figures is equivalent to the use of “Step” in the detailed description below.
In embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid obscuring the invention.
Embodiments of the invention relate to a system and method for cooling electronic equipment. More specifically, one or more embodiments of the invention relate to electronic equipment that is cooled by air that flows from or to a top side of the electronic equipment to or from a bottom side of the electronic equipment, where the air is cooled by a heat exchanger secured to at least one of a top side and a bottom side of the electronic equipment.
In
Air is directed by blowing devices 302 to an air-liquid heat exchanger 304 secured to a top side of the electronic equipment 306. The air-liquid heat exchanger 304 uses a refrigerant supplied to it through refrigerant line 312 to cool air directed to the air-liquid heat exchanger 304. This process results in (i) heating the entering refrigerant, where the resulting warm refrigerant is directed away from the air-liquid heat exchanger 304 through refrigerant line 314 and (ii) returning cold air to the channel in housing 310. The resulting cold air flows to a top side of electronic equipment 306. Blowing devices 302 direct this cold air through electronic equipment 306 and out a bottom side of electronic equipment 306.
A refrigerant used in one or more embodiments of the invention may be a liquid or a gas. For example, a refrigerant may be air, ammonia, water, or carbon dioxide.
As shown in
One skilled in the art will appreciate that while air flow in
Similar to the system shown in
Air is directed by blowing devices 316 to air-liquid heat exchanger 304 secured to a bottom side of the electronic equipment 306. The air-liquid heat exchanger 320 uses a refrigerant supplied to it through refrigerant line 324 to cool air directed to the air-liquid heat exchanger 320. As discussed with reference to
As shown above, a server rack or other housing of electronic equipment may have multiple electronic components or groups of electronic components that need to be cooled. Similarly, multiple blowing units and heat exchangers may be present in a given housing. Further, electronic components may be stacked serially, on top of other electronic components. While the devices in
Similar to the system shown in
In
The resultant cooling of electronic equipment 406a means the air that leaves the top side of electronic equipment 406a has been heated, and must be cooled again before it can be used to cool electronic equipment. Thus, a second air-liquid heat exchanger 404b is used to cool air that leaves the top side of electronic equipment 406a. Blowing devices 402a and 402b direct air that leaves the top side of electronic equipment 406a to second air-liquid heat exchanger 404a. From this point, the remaining components function in a manner similar to heat exchanger 404a, electronic equipment 406a, and blowing devices 402a, as discussed above. Air that leaves electronic equipment 406c may additionally pass through blowers 402c and heat exchanger 404d depending on requirements for the housing 408 or the room in which housing 408 is located. Alternatively, these components may not be present.
Further, while air is shown as being directed from bottom to top in the exemplary embodiment of the invention shown in
In one or more embodiments of the invention, one or more air plenums may be implemented along the top and/or the bottom sides of a housing. Particularly,
After passing through the front half of electronic equipment 416c and cooling the front half of electronic equipment 416c, the resultant heated air flows to the front side of heat exchanger 414d and is cooled as described above. Then, the cold air flows back around (via an air plenum 410 along a top side of the housing 418) to a rear side of the housing 418. Blowing devices 412c, 412d direct the cold air captured in the air plenum implemented along the front side of the housing 418 to the rear side of heat exchanger 414d and through electronic equipment 416c, from top to bottom.
After passing through the rear side of electronic equipment 416c and cooling the rear half of electronic equipment 416c, the resultant heated air flows to the rear side of heat exchanger 414c and is cooled. The air-liquid heat exchanger 414c uses a refrigerant supplied to it through a refrigerant line (not shown) to cool air directed to the air-liquid heat exchanger 414c. This process continues similarly with the rear halves of electronic equipment 416b and 416a. After passing through the rear half of electronic equipment 416a and cooling the rear half of electronic equipment 416a, the resultant heated air flows to the front side of heat exchanger 414a and is cooled as described above. Air then exits the housing 418 through the bottom of housing 418 after passing through heat exchanger 414a.
One skilled in the art will appreciate that a partition may be implemented in order to separate air channels in a housing and facilitate better air circulation. Further, one skilled in the art will appreciate that like plenum 410, a plenum may similarly be implemented on the bottom side of housing 418. Thus, air may enter the top of a housing, circulate from top to bottom through one portion of a housing, pass through a plenum at the bottom of the housing, and circulate from bottom to top through another portion of the housing. After passing through the housing in such a circuit, air may leave the top of the housing.
Alternatively, a plenum may be implemented at the top and at the bottom of a housing.
In
In
One skilled in the art will appreciate that a single housing may be partitioned into front and rear halves as well as right and left halves, depending on the size of the housing and the cooling requirements of the electronic equipment contained therein.
If a second heat exchanger is associated with the electronic equipment (Step 608), refrigerant is supplied to the second heat exchanger (Step 610) in the same manner as refrigerant is supplied to the first heat exchanger. Similarly, air passes through the second heat exchanger (Step 612) as described in Step 604. Even if a second heat exchanger is not present (Step 608), a plenum may exist in the housing. If a plenum does not exist in the housing (Step 614), the process ends. If a plenum is present (Step 614), air is directed through the plenum to a second channel in the housing (Step 616). In one or more embodiments of the invention, the plenum is designed such that after air passes through the plenum, air moves in a direction opposite the direction of the air in the first channel. Once the above process ends, it may be repeated as necessary to adequately cool all electronic equipment in the housing.
In one or more embodiments of the invention, air flow through some components in electronic equipment may be from top to bottom, while air flow through other components in the electronic equipment may be from bottom to top. This may be achieved by, for example, creating particular air plenums to force the direction of air in the housing.
Those skilled in the art will note that in one or more embodiments of the invention, a component in electronic equipment in a housing may be accessed without disrupting the cooling air flow of other components in the electronic equipment. As described above, in conventional front-to-back air flow cooling, a server room has to be equipped with adequate air conditioning so as to maintain cooling of even those components that are not being accessed when a front or back door of the housing is opened to access a particular component.
Accordingly, in one or more embodiments of the invention, separate air conditioning may not be required as components not being accessed remain air cooled by the same process occurring when the housing doors are closed.
Further, in one or more embodiments of the invention, if a refrigerant is not available in a particular server room, the electronic equipment may still be situated in the server room by removing any air-liquid heat exchangers. In such embodiments, air in the housing would flow from the top/bottom of the electronic equipment to the bottom/top of the electronic equipment using, for example, fans implemented with the electronic equipment and/or fans implemented within the server room.
Further, one or more embodiments of the invention described above may be used in conjunction with one or more other means of cooling electronic equipment. For example, as shown in
Operatively, blowing devices 802, heat exchanger 804, and electronic equipment 806 function similarly to blowing devices 302, heat exchanger 304, and electronic equipment 306, described with reference to
Advantages of the invention may include one or more of the following. In one or more embodiments of the invention, electronic equipment is cooled using air that is cooled using an air-liquid heat exchange in a housing.
In one or more embodiments of the invention, the ability to air cool electronic equipment using cooled air may be used to cool electronic equipment having increased heat dissipation.
In one or more embodiments of the invention, because electronic equipment is cooled from top-to-bottom or bottom-to-top, space on the sides of the electronic equipment that would be used to facilitate other methods of cooling (e.g., space needed for air holes) may be instead used for connectors (e.g., power connections, input/output connections), or may be removed to reduce the footprint of the housing (i.e., the surface area used on the floor of the room in which the housing is located). Further, in one or more embodiments of the invention, an air plenum may be removed from one or more sides, a top or a bottom of a housing. Further, in one or more embodiments of the invention, typical data center requirements such as cooling coils and raised floor or ceiling space or air plenums may not be necessary.
In one or more embodiments of the invention, because air holes are not needed in a housing in which air contained within the housing flows from one side to another side of electronic equipment in the housing, electromagnetic interference may be better contained.
In one or more embodiments of the invention, because electronic equipment is cooled from top-to-bottom or bottom-to-top, one or more components of the electronic equipment may be stacked, and one or more components of the electronic equipment may be serviced/accessed without disrupting air flow in other components. This obviates the need for a separate air cooling mechanism to cool those other components were air flow directed from one side of the electronic equipment to another side of the electronic equipment.
In one or more embodiments of the invention, because electronic equipment is cooled from top-to-bottom or bottom-to-top, a smaller volume of air is moved. Further, in one or more embodiments of the invention, because electronic equipment is cooled from top-to-bottom or bottom-to-top, less air needs to be circulated to cool electronic equipment. Further, in one or more embodiments of the invention, because electronic equipment is cooled from top-to-bottom or bottom-to-top, air may be reused in a given stack of electronic equipment.
In one or more embodiments of the invention, because electronic equipment is housed in a housing that uses air to cool the electronic equipment, where the air is contained within the housing, noise suppression of the electronic housing may be improved.
In one or more embodiments of the invention, a housing is less dependent on an air flow rate or an air flow space of a server room than a housing which requires air flow in the server room to cool the electronic equipment in the housing either during normal operation or servicing.
In one or more embodiments of the invention, because electronic equipment in a housing is cooled by cold air, there may be less of a risk of water or refrigerant leakage.
In one or more embodiments of the invention, electronic equipment in a housing may be operated in a server room having only a power supply and a chiller unit (for communicating refrigerant with the housing).
In one or more embodiments of the invention, multiple cooling system components may be implemented to provide levels of redundancy for electronic equipment in a housing.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims
1. A system, comprising:
- electronic equipment;
- a device arranged to cool air using a refrigerant, the device secured to one of a top side and a bottom side of the electronic equipment; and
- a housing arranged to enclose the electronic equipment and the device,
- wherein the cooled air is propagated from one of the top side and the bottom side of the electronic equipment to the other one of the top side and the bottom side of the electronic equipment.
2. The system of claim 1, the electronic equipment comprising:
- one or more computer systems; and
- a chassis arranged to support the one or more computer systems.
3. The system of claim 1, wherein the refrigerant is at least one of water, air, ammonia, and carbon dioxide.
4. The system of claim 1, the housing comprising a first door arranged to allow access to a front side of the electronic equipment, and a second door arranged to allow access to a rear side of the electronic equipment.
5. The system of claim 1, further comprising:
- at least one air flow channel separated from the cooled air by at least one baffle; and
- a liquid cooling unit configured to cool a processor in the electronic equipment.
6. The system of claim 1, further comprising:
- at least one blowing device implemented at one of the top side and the bottom side of the electronic equipment.
7. The system of claim 1, the housing comprising:
- an air plenum implemented along one or more of a top side and a bottom side of the housing.
8. The system of claim 1, further comprising:
- a chiller unit operatively connected to the housing, the chiller unit arranged to supply the refrigerant.
9. A method of cooling electronic equipment, comprising:
- supplying a refrigerant to a device secured to the electronic equipment in a first channel;
- generating cold air by using the device to cool air that passes vertically through the device;
- directing the cold air into one of a top side and a bottom side of the electronic equipment, wherein the cold air cools the electronic equipment; and
- directing air heated by the electronic equipment to the other of the top side and the bottom side of the electronic equipment.
10. The method of claim 9, further comprising:
- supplying refrigerant to a second device secured to the electronic equipment in the first channel; and
- generating cold air by using the device to cool the air heated by the electronic equipment that passes vertically through the device.
11. The method of claim 9, further comprising:
- directing one of heated air and cold air through a plenum to a second channel, wherein the air in the second channel moves in a direction opposite that of air in the first channel.
12. The method of claim 9, further comprising:
- propagating air from one of the top side and the bottom side of the electronic equipment to the other of the top side and the bottom side of the electronic equipment.
13. The method of claim 9, wherein the refrigerant is one of water, air, ammonia, and carbon dioxide.
14. The method of claim 9, wherein the electronic equipment is housed in a housing.
15. An apparatus, comprising:
- electronic equipment in a first channel of a housing; and
- a heat exchanger secured to one of a top side and a bottom side of the electronic equipment, the heat exchanger arranged to cool air entering the heat exchanger;
- wherein the housing is arranged to house the electronic equipment and the heat exchanger, and
- wherein cold air generated by the heat exchanger is arranged to flow within the housing from one of the top side and the bottom side of the electronic equipment to the other one of the top side and the bottom side of the electronic equipment.
16. The apparatus of claim 15, further comprising:
- at least one blowing device implemented at one or more of the top side and the bottom side of the electronic equipment arranged to propagate the air within the housing.
17. The apparatus of claim 15, further comprising:
- a plenum implemented along at least one of a top side and a bottom side of the housing connecting the first channel and a second channel, wherein air in the second channel moves in a direction opposite that of air in the first channel.
18. The apparatus of claim 15, the electronic equipment comprising:
- a plurality of servers; and
- a rack arranged to support the plurality of servers.
19. The apparatus of claim 15, wherein the heat exchanger cools air dependent on a refrigerant.
20. The apparatus of claim 15, further comprising a front door of the housing arranged to allow access to a front side of the electronic equipment without affecting air circulation.
Type: Application
Filed: Jun 12, 2006
Publication Date: Dec 13, 2007
Applicant: Sun Microsystems, Inc. (Santa Clara, CA)
Inventors: Gary L. Gilbert (San Diego, CA), Nicholas E. Aneshansley (San Diego, CA), Guoping Xu (San Diego, CA)
Application Number: 11/451,281
International Classification: F25D 23/12 (20060101); F25D 17/04 (20060101);