RECONFIGURABLE STORAGE BOX AND CUTTER
A pizza storage container is reconfigurable to form at least one smaller pizza container, such as by folding along prefabricated fold lines. A lid support device, which may be used in combination with the reconfigurable pizza storage container or with a different storage container, serves as a cutting implement for separating pizza stored in the container.
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This application claims the priority of U.S. Provisional Application Ser. No. 60/812,394, filed Jun. 9, 2006, entitled RECONFIGURABLE STORAGE BOX AND CUTTER, by Craig M. Saunders, et al., the disclosure of which is incorporated herein by reference, in its entirety.
BACKGROUNDThe present exemplary embodiment relates to food containers and cutting implements. It finds particular application in conjunction with a reconfigurable pizza container and with a lid support device which functions as a cutter which may be utilized with the reconfigurable container, and will be described with particular reference thereto. However, it is to be appreciated that the present exemplary embodiment is also amenable to other like applications.
Hot food items, such as pizza, are often delivered in a box which is generally rectangular in shape. Circular pizzas are generally precut into triangular shaped serving pieces. The box used to deliver the pizza is relatively large. Storing leftover pizza in the large box is often inconvenient and a waste of space. The box may not fit in the refrigerator and a customer has to transfer the leftover pizza to another storage container. Additionally, large pizza boxes will not easily fit into most household trash cans.
It is beneficial to keep the pizza box closed for as long as possible to keep the pizza inside warm. When several pizzas are purchased, it may be difficult for the customer to remember what is inside each box. A box may be opened several times to determine its contents and the pizza inside tend to get cold as a result.
It is often the case that a precut pizza is not fully cut or the melted cheese sets in the cuts, making it difficult for the customer to separate the pizza segments by hand. Pizza cutters have been developed to separate a precut pizza or cut an uncut pizza into segments. However, a customer may not have such a device readily to hand and the task of tearing a segment can prove awkward.
Aspects of the present application overcome one or more of the above-referenced problems and others.
BRIEF DESCRIPTIONIn accordance with one aspect of the present exemplary embodiment, a pizza container is disclosed. The container includes a first portion on which an associated pizza can rest and a cover for covering the pizza. The cover optionally includes a second portion sized to engage the first portion and substantially close the pizza container. At least one of the first portion and second portion, where present, of the pizza container is configured for folding into a pizza box which is smaller than the pizza container.
In accordance with another aspect of the present exemplary embodiment, a lid support device includes a top member with a substantially planar surface and at least one leg configured for supporting the top member in a substantially horizontal orientation, a first of the at least one legs comprising a cutting edge for separating pizza slices.
In accordance with another aspect, a combination of a pizza container and a lid support device is provided. The lid support device includes a cutting edge for separating slices of pizza.
In accordance with another aspect, a method of storing leftover pizza includes separating a pizza box top portion from a pizza box bottom portion, folding at least a first of the pizza box top portion and pizza box bottom portion along two pre-fabricated fold lines, to form a smaller pizza storage box, and transferring leftover pizza to the smaller pizza storage box.
In accordance with another aspect of the present exemplary embodiment, a pizza transport device is disclosed. The device includes a bottom portion sized to accommodate an associated pizza. The bottom portion has side walls configured for extending above the pizza. A thermally insulated bag envelops bottom portion. A bag support device sits generally in the center of the box bottom for hindering contact between the bag and the pizza. The support device may serve as a pizza cutter when the bag is removed.
In another aspect, a pizza box includes a reusable primary portion that forms one full side wall, and portions of adjacent side walls, and half of a top portion. A disposable secondary portion forms one full side wall and portions of adjacent side walls, completing the side walls of the primary portion, and the secondary portion forms another half of the top portion, completing the top portion. The disposable secondary portion may detach from the primary portion exposing a front panel section. The front panel section may fold along at least two lines, forming the front panel of a second, smaller pizza box. Both the primary and secondary portions may be formed from a common sheet of cardboard. The common sheet of cardboard may be perforated to allow separation of the primary and secondary portions. The primary and secondary portions may alternatively be separate sections of cardboard and be attached using tabs and slots.
Aspects of the exemplary embodiment disclosed herein relate to a container suitable for storage of a food item such as a pizza. The container may be in the form of a box. At least a portion of the container can be reconfigured to form a smaller box suitable for storage of leftover pizza.
In various aspects, the pizza container, or a portion thereof, is formed from a blank or blanks. A blank is generally a planar member cut from a sheet of material. In one embodiment, two blanks are folded to form first and second portions (e.g., top and bottom portions) of the pizza box. One or both of the portions may be reconfigurable to form a smaller pizza box. The blanks may be formed from a sheet material, such as cardboard, which is cut, scored, or otherwise configured to allow folding of the box portion into the desired configuration, without the need for any form of adhesive, such as glue or adhesive tape. In various aspects, the top portion of the pizza box includes a transparent portion. In other aspects, one or both portions of the box are molded or otherwise formed of a transparent material, such as plastic. In various aspects, the top portion includes capability for cutlery storage. In other aspects, the top portion includes a retainer for temporarily retaining a lid support device. The top portion of the box may include indicia such as instructions for indicating to user that the top portion is reconfigurable as a smaller box. For example, printed instructions may be provided on the top portion and/or markings indicating the fold lines. In various aspects a modular system includes a bottom portion which is common to a plurality of different top portions.
Other aspects of the exemplary embodiment disclosed herein relate to a lid support device for a flexible container, such as the pizza storage boxes disclosed herein or a conventional pizza box. The exemplary lid support device has a dual function as a support and a cutter. The lid support device supports the lid (top portion) of the pizza box to reduce the risk of pizza toppings being dislodged and sticking to the top portion. The lid support device includes a plurality of support legs. One of the legs serves as a cutter for separating precut segments of pizza.
With reference to
The top portion 16 includes opposed pairs of side walls 20, 21. When the box is assembled, these sit within the perimeter of the side walls 14. To facilitate folding of the box top portion 16 to form a smaller pizza box, two notches 22 are cut in side walls 20, at opposite sides of the pizza box top 16. The opposed notches 22 are positioned in the region between the creases 18, 19. Thus, when the box top portion is folded at 90° angles along the creases 18, 19, a new pizza box can be formed, with a base 24 and top 26 formed from respective sides of the planar top 17.
In one embodiment, the fold lines, in cooperation with the notches 22, allow one side 24 (or 26) of the top portion 16 of the box to be raised, relative to the other side 26 (i.e., rotated about the respective fold line 18 in a direction which is opposite to folding). This allows a customer to only lift one side 24 away from the bottom portion in order to view the contents of that side of the pizza box while the other side 26 covers the pizza on the other side of the box. The lifted side 24 falls back by itself to cover the pizza when released by the customer. This helps to retain heat within the box to keep the pizza warm.
The side wall 20 may be angled at one side of the notch for ease of folding one side of the top portion into the other. Both sides on either side of the folding spine are equal in dimension.
The two sides of the smaller box, when formed, may be of substantially equal dimensions to create sufficient tension to maintain closure. In this way, no tabs or adhesive are needed for effecting closure of the smaller pizza box.
In one embodiment, small tabs 27 extend outwardly from the planar top 17. The tabs 27 may be provided on two sides or on all sides, as shown for ease of lifting the top portion to open the box. By including four tabs, one on each of four sides of the planar top, the user is free to align the top portion 16 with the bottom portion 10 in any of four possible orientations. The tabs overlie the corresponding cutouts 15 in the bottom portion 10 of the box, to allow a customer to engage the underside of the tabs during lifting. It will be appreciated that the tabs 27 may be formed from the material cut out of the respective notch 22.
An area 28 between the creases 18, 20 becomes one of the side walls of the new pizza box. The area 28 terminates at either end at a respective tab 27.
In one embodiment, the box bottom 10 may additionally or alternatively be configured for reconfiguring as a smaller box. For example, similar creases and notches may be provided to that of the box top portion 16 so that a third pizza box could be formed, the second and third pizza boxes being similar. For example, as illustrated in
The top and bottom portions 10, 16 of the box of
With reference to
With reference once more to
With reference now to
A folded, closed view of a smaller pizza box 46 formed from top portion 42 is shown in
With reference now to
The box top portion 50 also includes indents and/or protrusions which may define a plurality of ridges 52 that protrude from the largest face of the box top portion 50. The ridges 52 may be in the form of concentric annular rings, arcuate ridges or the like. The ridges 52 may provide insulation for a pizza when the box top 40 is first used with a full pizza for insulating the warm pizza from the relatively cool ambient air. The ridges 52 provide valleys for subsequent collection of grease or other fluids when the leftover pizza is stored. As the illustrated box top 50 is formed of plastic, it does not provide the grease absorbing characteristics of typical cardboard pizza boxes. The ridges space the leftover pizza from the bottom of the box, allowing the pizza to be spaced from any grease or other fluid which collects in the valleys. The ridges also help to provide the top portion with rigidity. Circular recesses 54 at the four corners of the lid 40 and provide thumb locators for holding the box during transport and aid in folding the lid 40 when forming a smaller box.
In this embodiment, the side walls 20, 21 may be splayed outwardly or ridged at a distal end thereof or otherwise configured to provide an interference fit with sufficient engagement between the top and bottom portions of the original pizza box and/or of the smaller pizza box. In one embodiment, two small tabs 56 extend from one of the side walls. The tabs 56 are received in corresponding slots or dimples 58 on the other side of the top portion when the sides are folded together, as illustrated in
It will be appreciated that the bottom of the pizza box, in this embodiment, may be configured as for the bottom 10 of
Another embodiment of a pizza box top portion 60 is shown in
With reference to
The bottom portion 10′ may be similarly configured to bottom portion 10, described previously, with spaced fold lines for forming a smaller box. Alternatively, the bottom portion may include corner walls 88, as shown in
A bag support device 90 aids in keeping the bag 80 from sagging onto the pizza. The support device 90 may be configured as for a conventional lid support device with a planar top and three or more legs of equal length extending therefrom, or may be configured as for the exemplary lid support device disclosed in further detail below and illustrated in
In one embodiment, the bottom portion 10 is used as a basis for a modular system in which a plurality of alternative cover configurations 16, 16′, 42, 50, 60, 80 are available. The pizza box distributor or pizza store may thus match the bottom portion with a selected one of the available top portion configurations 16, 16′, 42, 50, 60 from those available. For example, a customer away from home may request a pizza and serve package, in which case the pizza store may provide the bottom portion 10 with a top portion 60. Or, when a customer orders several different pizzas, the store may suggest clear top portions 50 or windowed top portions 40 so that the guests can view the pizzas readily. The top portions may also be used by the store for packaging other items which do not require the large box, such as breadsticks, calzones, salads (in the case of plastic top portions), and the like. Thus, with a plurality of alternate tops, a pizza store can meet the specific requirements of individual customers and also package both pizzas and other food items from the same basic set of packaging materials.
With reference now to
The top and bottom portions 110, 116 may be formed of a plastic material, e.g., by molding to define a generally planar top 124 and a substantially cylindrical side wall 126 with tabs 128 extending therefrom. The plastic may be relatively rigid to retain its structure. The interconnecting members 120, 122 may be provided on the tabs 128, which extend from the side wall 126. In the illustrated embodiment, the top portion 116 is formed of a transparent plastic, analogous to top portion 50 of
With reference now to
Legs 230, 232, 234 depend from the lower surface 213 of the top member. Although three legs are shown, it is contemplated that fewer or more than three legs may be provided in a suitable arrangement for supporting the top member 210 in a substantially horizontal orientation when the legs 230, 232, 234 are in contact with a horizontal supporting surface, such as a bottom surface of a pizza box. As shown in
The leg 234 is shaped for cutting between the pizza slices to separate them. As best shown in
With reference now to
With reference now to
As for the top 50, the illustrated lid 306 optionally defines a groove 340 between spaced sidewalls 342, 344. The groove receives the top member 310 of the lid support device 300 therein in a selected orientation and may assist in retaining the support device.
The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims
1. A pizza container comprising:
- a first portion on which an associated pizza can rest;
- a cover for covering the pizza, the cover optionally comprising a second portion sized to engage the first portion and substantially close the pizza container;
- wherein at least one of the first portion and second portion of the pizza container is configured for folding into a pizza box which is smaller than the pizza container.
2. The pizza container as set forth in claim 1, wherein the at least one of the first and second portions comprises fold lines comprising at least one of score lines, creases, and perforations for folding the respective portion into the pizza box.
3. The pizza container as set forth in claim 1, wherein the at least one of the first and second portions comprises two spaced fold lines that define an area between the fold lines, the area defining a side wall of the pizza box when the at least one of the first and second portions is folded along the fold lines.
4. The pizza container as set forth in claim 1, wherein the cover comprises the second portion which is sized to engage the first portion and substantially close the pizza container.
5. The pizza container as set forth in claim 4, wherein the first and second portions are each configured for folding into pizza boxes.
6. The pizza container as set forth in claim 4, wherein the pizza boxes are substantially the same size, each having the capacity of approximately half of the original pizza container.
7. The pizza container as set forth in claim 4, wherein the second portion includes a transparent panel for viewing contents of the pizza container and of the pizza box formed therefrom.
8. The pizza container as set forth in claim 4, wherein the second portion is made substantially entirely of transparent plastic.
9. The pizza container as set forth in claim 4, wherein the second portion includes concentric ridges for insulating warm pizza from the relatively cool ambient air.
10. The pizza container as set forth in claim 4, further comprising:
- a packet comprising disposable plates secured to the second portion.
11. The pizza container as set forth in claim 4, wherein the first and second portions are each formed from a separate blank.
12. The pizza container as set forth in claim 1, wherein the at least one of the first and second portions includes opposed side walls comprising opposed notches that aid in folding the at least one of the first and second portions into the pizza box.
13. The pizza container as set forth in claim 12, wherein the at least one of the top and bottom portions includes flaps formed from the material of the notches.
14. The pizza container as set forth in claim 1, wherein the at least one of the top and bottom portions is formed from a blank by folding without adhesive securement.
15. The pizza container as set forth in claim 1, wherein the at least one of the top and bottom portions comprises four side walls of substantially equal length.
16. The pizza container as set forth in claim 1, wherein the cover comprises a thermally insulated bag that envelops the bottom portion, the bottom portion being configured for folding into the smaller pizza box.
17. The pizza container of claim 1, further comprising a lid support device for spacing the cover from the associated pizza.
18. The pizza container of claim 17, wherein the lid support device comprises a cutter for separating pizza slices.
19. The pizza container of claim 17, wherein the top portion includes a retainer for retaining the lid support device.
20. A lid support device comprising:
- a top member with a substantially planar surface; and
- at least one leg configured for supporting the top member in a substantially horizontal orientation, a first of the at least one legs comprising a cutting edge for separating pizza slices.
21. The lid support device of claim 20, wherein the at least one leg comprises at least two legs.
22. The lid support device of claim 20, wherein the first leg extends to a peripheral edge of the top member.
23. The lid support device of claim 20, wherein the top member has a length which is greater than a width of the top member.
24. The lid support device of claim 20, wherein the top member comprises opposed cutouts in a peripheral edge thereof.
25. The lid support member of claim 20, wherein the cutting edge is curved.
26. The lid support member of claim 20, wherein the cutting edge comprises a region for contacting an associated pizza container base portion and wherein the region is equally spaced from the top portion to a distal ends of at least one other of the legs.
27. In combination, a pizza box and the lid support device of claim 20 removably received within the pizza box.
28. The combination of claim 27, wherein at least a portion of the pizza box comprises fold lines configured for folding the at least the portion to form a smaller pizza box for storing leftover pizza.
29. The combination of claim 27, wherein the pizza box includes a top portion, the top portion including a retaining member for releasably retaining the lid support member.
30. In combination, a pizza container and a lid support device, the lid support device including a cutting edge for separating slices of pizza.
31. The combination of claim 30, wherein the lid support device is removable from the container such that the container remains intact.
32. The combination of claim 30, wherein the pizza container includes first and second portions and the support device includes a top member which cooperates with the pizza container to releasably attach the support device to the first portion of the pizza container and at least one leg which extends from the top member towards the second portion of the pizza container, the leg comprising the cutting edge.
33. A modular system comprising pizza container of claim 1, wherein the top portion comprises a plurality of alternate top portions, each of the alternate top portions being reconfigurable to form a smaller pizza box.
34. A method of storing leftover pizza comprising:
- separating a pizza box top portion from a pizza box bottom portion;
- folding at least a first of the pizza box top portion and pizza box bottom portion along two prefabricated fold lines, to form a smaller pizza storage box;
- transferring leftover pizza to the smaller pizza storage box.
35. The method as set forth in claim 34, further comprising:
- folding a second of the pizza box top portion and pizza box bottom pizza box bottom along two pre-fabricated fold lines, to form a second smaller pizza storage box substantially the same size as the first smaller pizza storage box; and
- storing a portion of the leftover pizza in the second smaller pizza storage pizza box.
36. The method as set forth in claim 34, further including:
- viewing contents of the smaller pizza storage box through a transparent window in the smaller pizza storage box.
Type: Application
Filed: Jun 23, 2006
Publication Date: Dec 13, 2007
Applicant: Nottingham Spirk Design Associates, Inc. (Cleveland, OH)
Inventors: Craig M. Saunders (Rocky River, OH), Richard Nemet (Short Hills, NJ), John W. Nottingham (Bratenahl, OH), Jayson C. Simeon (Lakewood, OH), John R. Nottingham (Bratenahl, OH), John Spirk (Gates Mills, OH)
Application Number: 11/426,205
International Classification: B65D 5/42 (20060101); B65D 25/54 (20060101); B65D 43/08 (20060101);