Throwing blade connection assembly for abrasive throwing wheel
An abrasive throwing wheel assembly includes a runnerhead disposed within a housing and arranged to be rotatably driven about a center rotational axis. The runnerhead includes a plurality of radially extending dovetail shaped channels. In one embodiment, the channels each have a slot extending at an angle relative to a radially extending longitudinal axis of the channel. A throwing blade includes a throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels. In one embodiment, the base portion includes a slanted surface configured to extend at a same angle as the slot relative to the radially extending longitudinal axis of the channel when inserted within the channel. A U-shaped locking pin is configured to be received in the slot to prevent radially outward movement of the throwing blade. In another embodiment, the runnerhead channels include an L-shaped slot in a back surface thereof and the base portion of the throwing blade includes a slanted surface and a locking face, the locking face being arranged perpendicular to the slanted surface and substantially parallel to a radially extending longitudinal axis defined by the throwing portion. A substantially L-shaped locking pin is configured to be received in the slot to secure the base portion of the throwing blade within the channel.
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This application is related to and claims the priority benefit of U.S. provisional patent application No. 60/846,352, filed Sep. 22, 2006, the entirety of which is hereby incorporated by reference.
BACKGROUND1. Field of the Invention
The invention is related to abrasive throwing wheels (blasting machines) used in surface preparation, and more particularly to an improved throwing blade connection assembly for such abrasive throwing wheels to secure throwing blades (vanes) to a runnerhead while allowing removal and replacement of such throwing blades without the need to remove associated feedparts of the abrasive throwing wheel.
2. Related Art
Centrifugal blasting machines comprising rotors or wheels having a plurality of generally radially extending blades (vanes) installed thereon have been known in the art for many years. When rotated at high speeds, the blades propel an abrasive material against a work surface. Typical applications for abrasive surface preparation include cleaning of castings, descaling plate, cleaning weldments, shot peening and other special applications. Due to the action of the abrasive material on the throwing blades, however, the blades can exhibit considerable wear over a period of time. Attempts have been made to fabricate the blades from abrasion-resistant materials. In other cases, special blade configurations have been employed to minimize the effects of the abrasive material on the blades.
Notwithstanding these attempts to minimize wear and extend the life of the throwing blades, the blades must be periodically removed from a runnerhead and replaced. In most centrifugal blast machines, such periodic blade removal and replacement requires disassembly of internal feedparts such as, for example, the feed hose, feed spout, clamps, impeller, and impeller case before removing and replacing the blades. This procedure can be time consuming and often results in a loss of valuable operating time. Furthermore, while the blades must be removable, they must also be held securely enough to resist the tremendous forces exerted on them when the wheel is operating. U.S. Pat. Nos. 4,697,391, 4,249,350, and 2,869,289, and U.S. Patent Application Publication No. 2004-0166777 A1, discuss abrasive throwing wheels having improved blade assemblies, and are hereby incorporated by reference in their entireties.
SUMMARY OF THE INVENTIONThus, there exists a need for an improved blade assembly for connecting and securing throwing blades to the throwing wheel runnerhead of a centrifugal blasting machine. The throwing blades must be securely mounted on the throwing wheel runnerhead to prevent movement of the blades in operation, especially in a radial outward direction. The blades should be easily removed and replaced without the need for special tools. Furthermore, when the blade is installed in the centrifugal blasting machine, it should be possible to replace the blade without removing the internal feedparts of the blast machine, such as the impeller or control cage conventionally found in such machines. Additionally, the throwing blades should be securely mounted to the runnerhead without the use of magnets. Many applications may also require a blade having a width of between 2-4″, for example, greater than or equal to 3.0″, or a length defining a wheel diameter of, for example, between 14″ and 17″. Thus, there is a need for an improved blade assembly that can provide improved support for the blade in the runnerhead, reduce the stresses on the blade during operation, and allow blade replacement or interchangeability without removing the feedparts.
According to one embodiment, an abrasive throwing wheel assembly is provided. The abrasive throwing wheel assembly includes a housing. A runnerhead may be disposed within the housing and arranged to be rotatably driven by a drive shaft about a center rotational axis. The runnerhead may include a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead. Each channel may include a slot extending at an angle relative to a radially extending longitudinal axis of the channel. The abrasive throwing wheel assembly may further includes a throwing blade. The throwing blade may include a throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels. The base portion may include a slanted surface configured to extend at a same angle as the slot relative to the radially extending longitudinal axis of the channel when inserted within the channel. The abrasive throwing wheel assembly may further include a U-shaped locking pin sized and configured to be removably received in the slot to secure the base portion of the throwing blade within the channel. When the base portion of the throwing blade is received within the channel of the runnerhead and the locking pin is received in the slot, the locking pin contacts the slanted surface to prevent radially outward movement of the throwing blade.
According to another embodiment, a throwing blade for an abrasive throwing wheel assembly is provided. The abrasive throwing wheel assembly may include a housing and a runnerhead disposed within the housing. The runnerhead may be arranged to be rotatably driven by a drive shaft about a center rotational axis and may include a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead. Each channel may include a slot extending at an angle relative to a radially extending longitudinal axis of the channel. The throwing blade may include a substantially planar throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels of the runnerhead. The base portion may include a slanted surface configured to extend at a same angle as the slot relative to the radially extending longitudinal axis of the channel when inserted within the channel. The slanted surface may be configured to engage a U-shaped locking pin removably received in the slot whereby the base portion of the throwing blade is secured within the channel.
According to yet another embodiment of the invention, an abrasive throwing wheel assembly includes a runnerhead disposed within a housing and arranged to be rotatably driven by a drive shaft about a center rotational axis. The runnerhead may include a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead. Each channel may include an L-shaped slot in a back surface thereof including a first portion extending radially and a second portion extending perpendicular to the first portion. The abrasive throwing wheel assembly further includes a throwing blade including a throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels of the runnerhead. The base portion may include a slanted surface and a locking face. The locking face may be arranged perpendicular to the slanted surface and substantially parallel to a radially extending longitudinal axis defined by the throwing portion. The abrasive throwing wheel assembly may further include a substantially L-shaped locking pin sized and configured to be received in the slot to secure the base portion of the throwing blade within the channel. The L-shaped locking pin may include a first leg, a second leg, and an angled surface between the first and second legs configured to engage the slanted surface of the base portion. When the base portion of the throwing blade is received in one of the plurality of channels and the second leg of the locking pin is disposed within the second portion of the slot, the angled surface of the locking pin contacts the slanted surface of the base portion to prevent radially outward movement of the throwing blade.
According to still another embodiment of the invention, a throwing blade for an abrasive throwing wheel assembly is provided. The abrasive throwing wheel assembly may include a runnerhead disposed within a housing and arranged to be rotatably driven by a drive shaft about a center rotational axis. The runnerhead may include a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead. Each channel may include an L-shaped slot in a back surface thereof including a first portion extending radially and a second portion extending perpendicular to the first portion. The throwing blade may include a throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels of the runnerhead. The base portion may include a slanted surface and a locking face. The locking face may be arranged perpendicular to the slanted surface and substantially parallel to a radially extending longitudinal axis defined by the throwing portion. The slanted surface may be configured to engage an angled surface of a substantially L-shaped locking pin when the base portion is received in the channel and a leg of the L-shaped locking pin is removably received in the second portion of the slot to secure the base portion of the throwing blade within the channel.
Several embodiments of the invention are discussed in detail below. While specific example embodiments are discussed, it should be understood that this is done for illustration purposes only. In describing and illustrating the embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. A person skilled in the relevant art will recognize that other components and configurations may be used without parting from the spirit and scope of the invention. It is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish a similar purpose. Each reference cited herein is incorporated by reference. The examples and embodiments described herein are non-limiting examples.
The invention is related to an improved throwing blade connection assembly for abrasive throwing wheels. Exemplary embodiments of the throwing blade connection assembly secure a throwing blade to the throwing wheel without bolts or other threaded fasteners and allow removal and replacement of throwing blades from the throwing wheel runnerhead without removing the feedparts.
When it becomes time to remove and/or replace one or more of the throwing blades 30, the access door D (see
Another embodiment of the invention is depicted in
In order to secure the throwing blade 130 to the runnerhead 112, the dovetail shaped base portion 132 of the throwing blade 130 is inserted into the radially extending channel 124 and moved radially inward until the bottom 137 of the throwing blade 130 contacts the impeller case (see
In the above-described embodiments, the throwing blades may be bi-directional and may have a width of between approximately 2-4 inches as defined in a direction extending parallel to the rotational axis of the runnerhead when mounted thereon. Other widths may also be possible depending on the dimensions of the housing. The housing may be configured such that throwing wheels having blades of various sizes can be housed therein. For example, the housing may be configured to accommodate runnerheads having blades with widths of between 2 to 4 inches attached thereto. The housing may also be configured to accommodate runnerheads having blades mounted thereon that define rotational diameters of between approximately 14 to 17 inches. One of skill in the art will recognize that blades having other dimensions and/or which are not bidirectional may also be possible.
While various embodiments have been described above, it should be understood that they have been presented by way of example only, and not limitation. Thus, the breadth and scope of the present invention should not be limited by any of the above-described embodiments, but should instead be defined only in accordance with the following claims and their equivalents.
Claims
1. An abrasive throwing wheel assembly, comprising:
- a housing;
- a runnerhead disposed within the housing and arranged to be rotatably driven by a drive shaft about a center rotational axis, wherein the runnerhead comprises a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead, each channel including a slot extending at an angle relative to a radially extending longitudinal axis of the channel;
- a throwing blade including a throwing portion and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels, wherein the base portion includes a slanted surface configured to extend at a same angle as the slot relative to the radially extending longitudinal axis of the channel when inserted within the channel; and
- a U-shaped locking pin sized and configured to be removably received in the slot to secure the base portion of the throwing blade within the channel, wherein when the base portion of the throwing blade is received within the channel of the runnerhead and the locking pin is received in the slot, the locking pin contacts the slanted surface to prevent radially outward movement of the throwing blade.
2. The abrasive throwing wheel assembly according to claim 1, further comprising an access door hingedly attached to the housing so as to be moveable between an open position whereby the throwing blade can be attached to or removed from the runnerhead and a closed position whereby the abrasive throwing wheel assembly can operate.
3. The abrasive throwing wheel assembly according to claim 1, wherein the channels include at least one peripheral recess at a radially outermost portion of the channel to facilitate receiving the base portion of the throwing blade during assembly.
4. The abrasive throwing wheel assembly according to claim 1, wherein the number of channels on the runnerhead is eight.
5. The abrasive throwing wheel assembly according to claim 1, wherein the angle at which the slot extends relative to radially extending longitudinal axis of the channel is approximately 30 degrees.
6. The abrasive throwing wheel assembly according to claim 1, wherein the substantially planar throwing portion of the throwing blade defines a length between a bottom and a top, and wherein the length defines a rotational diameter of between about 14 and 17 inches when the throwing blade is attached to the runnerhead.
7. The abrasive throwing wheel assembly according to claim 6, wherein the substantially planar throwing portion of the throwing blade defines a width of between about 2 and 4 inches.
8. The abrasive throwing wheel assembly according to claim 1, wherein no portion of the abrasive throwing wheel assembly includes a magnet or is magnetized.
9. The abrasive throwing wheel assembly according to claim 1, wherein the throwing portion of the throwing blade is substantially planar.
10. A throwing blade for an abrasive throwing wheel assembly having a housing and a runnerhead disposed within the housing, the runnerhead arranged to be rotatably driven by a drive shaft about a center rotational axis and including a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead, each channel including a slot extending at an angle relative to a radially extending longitudinal axis of the channel, the throwing blade comprising:
- a substantially planar throwing portion; and
- a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels of the runnerhead, wherein the base portion includes a slanted surface configured to extend at a same angle as the slot relative to the radially extending longitudinal axis of the channel when inserted within the channel, and wherein the slanted surface is configured to engage a U-shaped locking pin removably received in the slot whereby the base portion of the throwing blade is secured within the channel.
11. An abrasive throwing wheel assembly, comprising:
- a runnerhead disposed within a housing and arranged to be rotatably driven by a drive shaft about a center rotational axis, wherein the runnerhead comprises a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead, each channel including an L-shaped slot in a back surface thereof including a first portion extending radially and a second portion extending perpendicular to the first portion;
- a throwing blade including: a throwing portion; and a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels, wherein the base portion includes a slanted surface and a locking face, the locking face being arranged perpendicular to the slanted surface and substantially parallel to a radially extending longitudinal axis defined by the throwing portion; and
- a substantially L-shaped locking pin sized and configured to be received in the slot to secure the base portion of the throwing blade within the channel, wherein the L-shaped locking pin includes a first leg, a second leg, and an angled surface between the first and second legs configured to engage the slanted surface of the base portion, wherein when the base portion of the throwing blade is received in one of the plurality of channels and the second leg of the locking pin is disposed within the second portion of the slot, the angled surface of the locking pin contacts the slanted surface of the base portion to prevent radially outward movement of the throwing blade.
12. The abrasive throwing wheel assembly according to claim 11, wherein when the slanted surface of the base portion engages the angled surface of the locking pin, the locking face of the base portion is positioned to prevent transverse movement of the locking pin into the first radially extending portion of the slot.
13. The abrasive throwing wheel assembly according to claim 11, wherein the number of channels on the runnerhead is eight.
14. The abrasive throwing wheel assembly according to claim 11, wherein the throwing portion of the throwing blade is substantially planar and defines a length between a bottom and a top, and wherein the length defines a rotational diameter of between about 14 and 17 inches when the throwing blade is attached to the runnerhead.
15. The abrasive throwing wheel assembly according to claim 14, wherein the substantially planar throwing portion of the throwing blade defines a width of between about 2 and 4 inches.
16. The abrasive throwing wheel assembly according to claim 11, wherein the L-shaped locking pin includes a hole extending through the first leg to facilitate removal of the locking pin from the slot.
17. A method of attaching the throwing blade to the runnerhead of the an abrasive throwing wheel assembly of claim 12, the method comprising:
- inserting the base portion of the throwing blade into the channel;
- moving the throwing blade radially inward towards the center rotational axis;
- radially inserting the locking pin into the first portion of the slot, wherein the locking pin is oriented such that the first leg extends substantially radially and the second leg extends substantially parallel to the center rotational axis such that the angled surface is positioned to engage the slanted surface of the base portion of the throwing blade;
- moving the locking pin transversely so that the second leg of the locking pin is positioned within the second portion of the slot; and
- moving the throwing blade radially outward away from the center rotational axis until the slanted surface of the base portion engages the angled surface of the locking pin.
18. A throwing blade for an abrasive throwing wheel assembly having a runnerhead disposed within a housing and arranged to be rotatably driven by a drive shaft about a center rotational axis, the runnerhead including a plurality of radially extending dovetail shaped channels arranged on a face of the runnerhead, each channel including an L-shaped slot in a back surface thereof including a first portion extending radially and a second portion extending perpendicular to the first portion, the throwing blade comprising:
- a throwing portion; and
- a dovetail shaped base portion configured to be removably received within one of the plurality of dovetail shaped channels of the runnerhead, wherein the base portion includes a slanted surface and a locking face, the locking face being arranged perpendicular to the slanted surface and substantially parallel to a radially extending longitudinal axis defined by the throwing portion, and wherein the slanted surface is configured to engage an angled surface of a substantially L-shaped locking pin when the base portion is received in the channel and a leg of the L-shaped locking pin is removably received in the second portion of the slot to secure the base portion of the throwing blade within the channel.
Type: Application
Filed: Sep 24, 2007
Publication Date: Mar 27, 2008
Applicant: Pangborn Corporation (Hagerstown, MD)
Inventors: Michael Krause (Clear Spring, MD), Michael T. Giroux (Hagerstown, MD)
Application Number: 11/902,607
International Classification: B24C 5/06 (20060101);