Ladder type filter
A ladder filter includes a series resonator having a first film laminate in which an upper electrode and a lower electrode face each other across a piezoelectric film, and a first film provided on the first film laminate, and a parallel resonator having a second film laminate having a structure similar to that of the first film laminate, a second film provided on the second film laminate, and another first film identical to the first film.
1. Field of the Invention
The present invention relates to ladder type filters, and more particularly, to a ladder type filter using a piezoelectric thin-film resonator.
2. Description of the Related Art
There has been an increasing demand for compact and lightweight resonators and filters using such resonators due to rapid spreading of wireless equipment such as cellular phones. In the past, dielectric filters and surface acoustic wave (SAW) filters were used. Recently, there has been a considerable activity in the research and development of a piezoelectric thin-film resonator and a filter using such a resonator.
The piezoelectric thin-film resonators may be categorized into an FBAR (Film Bulk Acoustic Resonator) type and an SMR (Solidly Mounted Resonator) type. The FBAR has a primary structure composed of an upper electrode, a piezoelectric film and a lower electrode, and a hollow space provided below the lower electrode and located within an overlapping region (resonance portion) in which the upper and lower electrodes overlap with each other across the piezoelectric film. The hollow space may be defined between the lower electrode and a silicon substrate by wet-etching a sacrificed layer on a main surface of the silicon substrate. The hollow space may also be formed by wet- or dry-etching the substrate from the backside thereof. The SMR employs an acoustic reflection film instead of the hollow space, in which a first film having a relatively high acoustic impedance and a second film having a relative low acoustic impedance are alternately laminated with a film thickness of λ/4 where λ is the wavelength of an acoustic wave of the resonator.
The upper and lower electrodes may be made of aluminum (Al), copper (Cu), molybdenum (Mo), tungsten (W), tantalum (Ta), platinum (Pt), ruthenium (Ru), rhodium (Rh), iridium (Ir) or the like. The piezoelectric thin film may be made of aluminum nitride (AlN), zinc oxide (ZnO), lead zirconium titanate (PZT), lead titanate (PbTiO3) or the like. The substrate may be made of glass other than silicon.
The operation principles of the piezoelectric thin-film resonators will now be described. The following description is exemplarily directed to the FBAR. A voltage of a high frequency is applied between the upper electrode and the lower electrode. An acoustic wave resulting from the inverse piezoelectric effect is excited within the piezoelectric film in the resonance portion. A distortion of the piezoelectric film caused by the acoustic wave is converted into an electric signal developing between the upper electrode and the lower electrode due to the piezoelectric effect. The acoustic wave is reflected by an interface between the air and the upper electrode and another interface between the air and the lower electrode. Thus, the vertical vibration having major displacement is caused in the thickness direction of the piezoelectric film. The resonant phenomenon of the vertical vibration is utilized to form a resonator having a desired frequency response and a filter using such a resonator.
The resonance phenomenon is specifically caused at a frequency at which the total thickness H of the lower electrode, the piezoelectric film and the upper electrode (including a film added to the upper electrode) is equal to an integer multiple (n times) of half the wavelength λ (λ/2) of the acoustic wave excited. That is, the resonance phenomenon is caused at the frequency at which H=nλ/2. Assuming that V denotes the propagation velocity of the acoustic wave that depends on the material used to form the piezoelectric film, the resonance frequency F is equal to nV/(2H). This shows that the resonance frequency F can be controlled by the total thickness H of the film laminate.
A ladder filter is a typical example of the piezoelectric thin-film resonator. The ladder filter is composed of series resonators arranged between an input terminal and an output terminal and parallel resonators, and functions as a bandpass filter.
In order to obtain a desired pass band of the ladder filter, it is required that the resonance frequencies of the series resonator S and the parallel resonator P are designed to have a slight difference (normally, a few %). In a case where the series resonator S and the parallel resonator P are formed on an identical substrate, a frequency adjustment step (Δf adjustment step) is needed to make the series resonator S and the parallel resonator P. The center frequency of the pass band can be adjusted by adjusting the resonance frequencies of both the series resonator S and the parallel resonator P (f0 adjustment step).
Japanese Patent Application Publication No. 2005-286945 discloses a technique in which a first adjustment film and a second adjustment film are stacked on an upper electrode as a frequency adjustment film, and the first adjustment films on the series resonator S and the parallel resonator P are made different from each other in thickness. The Δf adjustment step is implemented by setting the first adjustment films on the series resonator S and the parallel resonator P different from each other in thickness, and the f0 frequency adjustment is implemented by adjusting the thickness of the second adjustment film of each of the series resonator S and the parallel resonator P. Thus, the Δf adjustment step and the f0 adjustment step can be performed separately.
Japanese Patent Application Publication No. 2006-128993 discloses that an edge of a piezoelectric film is located further in than an edge of a region in which the upper and lower electrodes overlap with each other. With this structure, it is possible to prevent the acoustic wave from leaking outwards from the resonance portion. This is called lateral leakage of acoustic wave. The structure may be formed by wet etching the piezoelectric film.
As has been described, the technique disclosed in Japanese Patent Application Publication No. 2005-286945 employs the Δf adjustment step of causing the first adjustment films of the series resonator and the parallel resonator to have different thickness values. For example, the first adjustment film of the series resonator is etched and thinned. However, it is very difficult to reliably stop etching when the first adjustment film has been etched halfway. It is thus very difficult to reliably set the difference between the resonance frequency of the series resonator and that of the parallel resonator.
SUMMARY OF THE INVENTIONThe present invention has been made in view of the above circumstances and provides a ladder filter capable of reliably setting the difference between the resonance frequency of the series resonator and that of the parallel resonator.
According to an aspect of the present invention, there is provided a ladder filter including: a series resonator having a first film laminate in which an upper electrode and a lower electrode face each other across a piezoelectric film, and a first film provided on the first film laminate; and a parallel resonator having a second film laminate having a structure similar to that of the first film laminate, a second film provided on the second film laminate, and another first film identical to the first film.
Preferred embodiments of the present invention will now be described with reference to the accompanying figures, in which:
A description will now be given of preferred embodiments of the present invention.
First EmbodimentThe structure of the series resonators S will be described below. A part (a) of
A guide path 32 for etching a sacrificed layer, which will be described later, is provided in the lower electrode 12 so as to run in a direction B-B. An end of the guide path 32 is not covered with the piezoelectric film 14, and apertures 34 are formed in the lower electrode 12 and are connected to the ends of the guide path 32. An opening 36 is provided in the piezoelectric film 14 for making an electric connection with the lower electrode 12. In the opening 36, at least a part of an outer curved edge 42 of the piezoelectric film 14 is further in, by a distance “d”, than an outer curved edge of a region 50 in which the upper electrode 16 overlaps with the lower electrode 12 across the piezoelectric film 14.
The parallel resonator P will now be described with reference to
The laminate that contributes the resonance frequency of the resonance portion 52 of the series resonator S is, from the top, SiO2/Cr/Ru/AlN/Ru/Cr. In contrast, the laminate that contributes the resonance frequency of the resonance portion 52 of the parallel resonator P is, from the top, SiO2/Cr/Ti/Ru/AlN/Ru/Cr. The parallel resonator P is provided with the second film made of Ti, and can be designed to have a different resonance frequency from that of the series resonator S. Thus, a response of the bandpass filter a shown in
A description will now given of a method for manufacturing the series resonator S and the parallel resonator P. Referring to
Referring to
Referring to
Referring to
Referring to
The first embodiment and a first comparative example are compared with each other.
In the series resonators S of the first embodiment, the first film 22 is provided on the film laminate 18. In the parallel resonators P of the first embodiment, the second film 20 is provided on the film laminate 18, and the first film 22 is provided on the second film 20. Thus, the presence/absence of the second film 20 defines the difference Δf between the resonance frequency of the series resonator S and that of the parallel resonator P. The first films 22 of the series resonator S and the parallel resonator P are made of an identical material. Thus, another film may be formed on the first film 22 of the series resonator S and that of the parallel resonator P with almost the same adhesiveness.
For example, referring to
Preferably, the second film 20 has a good etching selectivity to the upper electrode 16. Preferably, the first film 22 is made of a material having a strong adhesive strength to another film. This is taken into consideration in the first embodiment. That is, the first film 22 is provided on the film laminate 18 in the series resonators S, and the second film 20 is provided between the film laminate 18 and the first film 22 in the parallel resonators P. It is thus possible to prevent the thickness of the upper electrode 16 from being reduced to due to over etching at the time of forming the second film 20 and to prevent the difference Δf between the series resonator S and the parallel resonator P from deviating from the target values. It is further possible to form films on the first films 22 in the series resonator S and the parallel resonator P with an increased and identical adhesive strength.
Preferably, the first film 22 may be made of a material having good adhesiveness to another material, and the second film 20 is made of a material having a good etching selectivity to the upper electrode 16. Particularly, the first film 22 and the second film 20 are made of an electrically conductive material in order to cause these films to function as the upper electrode 16.
The third films 24 are provided on the first films 22 in the series resonators S and the parallel resonators P. The third films 24 of the series resonators S and the parallel resonators P can be simultaneously etched, so that the resonance frequencies of the series resonators S and the parallel resonators P can be simultaneously adjusted. It is thus possible to adjust the center frequency f0 of the pass band. Preferably, the third film 24 is made of a material that makes it possible for the first film 22, the second film 20 and the film laminate 18 to be etched during the to adjustment. The third film 24 also functions as a protection film for the first film 22, the second film 20 and the film laminate 18. In this viewpoint, the third film 24 is an insulation film such as a metal oxide film or a metal nitride film.
Referring to
Preferably, the first films 22 in the series resonators S and the first films 22 in the parallel resonators P have an identical thickness. It is thus possible to adjust the frequency difference Δf by only the thickness of the second films 20 and to suppress the deviations of the characteristics.
The hollow space has a dome shape that is oriented upwards, that is, towards the film laminate 18. It is thus unnecessary to etch the substrate 10. This improves the productivity and prevents degradation of the mechanical strength of the substrate 10. Further, only a small region is needed to form the hollow space 30, and the integration can be facilitated. The miniaturized hollow space 30 prevents the reliability of the film laminate 18 from being degraded due to mechanical vibrations. Further, the miniaturized hollow space 30 makes it possible to thin the sacrificed layer 38 and to secure good orientation of the piezoelectric film 14.
The film laminate 18 composed of the lower electrode 12, the piezoelectric film 14 and the upper electrode 16 has compressive stress. It is thus possible to reliably form the dome-shaped hollow space 30. The apertures 34 connected to the hollow space 30 are formed in the lower electrode 12. The sacrificed layer 38 is etched through the apertures 34, so that the dome-shaped hollow space 30 can be defined.
The region 50 in which the upper electrode 16 faces the lower electrode 12 across the piezoelectric film 14 is included in a region formed by projecting the hollow space 30 onto the substrate 10. This allows the film laminate 18 to vibrate.
The piezoelectric film 14 may be made of aluminum nitride or zinc oxide having an orientation having the main axis in the (002) direction. It is thus possible to provide the piezoelectric thin-film resonators having good resonance characteristics.
Second EmbodimentA second embodiment has a structure in which a hollow space 30a is provided in the substrate 10. A part (a) of
The first through third embodiments are ladder filters using FBARs. The present invention includes ladder filters using SMRs. The substrate 10 may be made of quartz crystal, glass or GaAs. The lower electrode 12 and the upper electrode 16 may be made of not only Ru but also another material as described in the Description of the Related Art. Preferably, the sacrificed layer 38 may be made of a material that is easily removable by etchant. For example, the sacrificed layer 38 may be made of ZnO, Ge or Ti. The films may be formed by evaporation other than sputtering. The first film 22 is not limited to the Cr film but may be made of another material as long as similar effects are obtained. The second film 20 is not limited to the Ti film but may be made of another material as long as similar effects are obtained. The third film 24 is not limited to SiO2 but may be made of another material with similar effects are obtained.
The present invention is not limited to the specifically disclosed embodiments, but other embodiments and variations may be made without departing from the scope of the present invention.
The present application is based on Japanese Patent Application No. 2006-282290 filed on Oct. 17, 2006, the entire disclosure of which is hereby incorporated by reference.
Claims
1. A ladder filter comprising:
- a series resonator having a first film laminate in which an upper electrode and a lower electrode face each other across a piezoelectric film, and a first film provided on the first film laminate; and
- a parallel resonator having a second film laminate having a structure similar to that of the first film laminate, a second film provided on the second film laminate, and another first film identical to the first film.
2. The ladder filter as claimed in claim 1, wherein the second film comprises an electrically conductive film.
3. The ladder filter as claimed in claim 1, further comprising a third film provided on the first film of the series resonator, and another third film provided on the another first film of the parallel resonator, the another third film being identical to the third film.
4. The ladder filter as claimed in claim 3, wherein the third film and the another third film are insulation films.
5. The ladder filer as claimed in claim 1, wherein a region in which the second film is provided includes another region in which the upper electrode and the lower electrode face each other across the piezoelectric film.
6. The ladder filter as claimed in claim 1, wherein the first film of the series resonator has a thickness equal to that of the another first film.
7. The ladder filter as claimed in claim 1, wherein the upper electrode comprises a ruthenium film, the first film and the another first film comprise a chromium film, and the second film and the another second film comprise a titanium film.
8. The ladder filter as claimed in claim 1, wherein a region in which the upper electrode faces the lower electrode across the piezoelectric film has an oval shape.
9. The ladder filter as claimed in claim 1, wherein a region in which the upper electrode faces the lower electrode across the piezoelectric film has a polygonal shape composed of anti-parallel sides.
10. The ladder filter as claimed in claim 1, wherein the lower electrode faces a hollow space in a region in which the upper electrode faces the lower electrode across the piezoelectric film, the hollow space being provided on or in a substrate.
11. The ladder filter as claimed in claim 1, wherein the film laminate is formed so as to have hollow space having a dome shape defined on a substrate.
12. The ladder filter as claimed in claim 10, wherein the region is included in the hollow space.
13. The ladder filter as claimed in claim 11, wherein the region is included in the hollow space.
14. The ladder filter as claimed in claim 11, wherein the film laminate has compressive stress.
15. The ladder filter as claimed in claim 1, wherein the piezoelectric film is made of aluminum nitride or zinc oxide having an orientation having a main axis in a (002) direction.
16. The ladder filter as claimed in claim 2, further comprising a third film provided on the first film of the series resonator, and another third film provided on the another first film of the parallel resonator, the another third film being identical to the third film.
Type: Application
Filed: Oct 16, 2007
Publication Date: Jun 5, 2008
Inventors: Shinji Taniguchi (Kawasaki), Tokihiro Nishihara (Kawasaki), Tsuyoshi Yokoyama (Kawasaki), Masafumi Iwaki (Kawasaki), Go Endo (Yokohama), Yasuyuki Saitou (Yokohama), Hisanori Ehara (Yokohama), Masanori Ueda (Kawasaki)
Application Number: 11/907,704
International Classification: H03H 9/56 (20060101);