Portable Shippable Facilities
The present invention provides a portable shippable morgue system. The system may comprise (1) bottom, top and corner rails, and (2) corner fittings. Corner rails extend between bottom and top rails and connect them together to form a square and/or rectangular shaped frame. Bottom rails may include forklift engagement areas. Corner fittings are located at the connection point of the vertical corner rails and top rails. A top is positioned between the top rails and a bottom is positioned between the bottom rails. Vertically opposed end walls may be positioned between the top and bottom rails. The invention provides first and second spaced apart opposed vertical platforms, each in abutting engagement or engageable with a top rail and a bottom rail. The invention further provides a remains storage unit.
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The invention relates to portable facilities, namely shippable facilities that are portable via standardized shipping methodologies and expand to provide full use.
BACKGROUND OF THE INVENTIONDuring times of war, soldiers and/or temporary deployment teams of workers/volunteers are sent into the areas without suitable facilities. These teams, often enlisted soldiers or national guardsman, arrive at a war and/or disaster site and are tasked with a variety of projects but may first be required to build or otherwise deploy living facilities, such as showers and/or latrines often located a substantial geographic distance from their home base, e.g., the distance between Iraq and the United States. Presently, these teams/soldiers set up tent structures or more rigid structures on site. Teams must set up facilities including the running of utilities, e.g., water and electricity, to the newly set up structures, e.g., tents. Setting up the temporary structures is difficult, time consuming and the resulting structures are not necessarily ideal for the task given the war/disaster environment, e.g., sand storms and/or floods, etc. Moreover, the structures are rarely appropriately shipped back to a home base and are, therefore, destroyed or left on site.
SUMMARY OF THE INVENTIONThere is a need for a portable facility system which can be easily shipped to a site of deployment, quickly set into operation, withstand various harsh environments, and be easily shipped back for later use, if desired. The present invention, via various embodiments, meets one or more or all of the above-noted needs.
According to a first embodiment of the present invention, a shippable facility system of the present invention may comprise four or more, e.g., eight, horizontal bottom rails, four horizontal top rails, four vertical corner rails, and at least four, preferably eight, corner fittings. The corner rails may extend between ends of the bottom and top rails and may connect the top and bottom rails together to form a frame, e.g., a square and/or rectangular shaped frame. At least two of the bottom rails may include forklift engagement areas. The at least four corner fittings may be located at the connection point of the vertical corner rails and top rails.
The shippable facility system, according to an embodiment of the present invention, may also comprise a top connected to and/or positioned between the top rails, a bottom connected to and/or positioned between the bottom rails, two vertically opposed end walls spaced apart and connected to and/or positioned between the top and bottom, and at least one platform engageable with a horizontal top rail and a horizontal bottom rail.
According to one embodiment of the present invention, the shippable facility systems of the present invention may include structure within the frame, e.g., at least one mechanical area may be located between portions of the top and bottom and positioned between an end wall and a set of corner rails. According to a further embodiment of the present invention, further internal structure is provided, e.g., dividers, internal walls, and/or interior compartments may extend from a portion of the bottom and an opposed portion of the top.
And according to still further embodiment, the present invention may further include a refrigeration or cooling unit, e.g., located in a mechanical area of the system. The refrigeration or cooling unit is preferably in communication with the interior compartments for cooling or refrigerating said unit. The cooling or refrigeration system may also cool a working area of the unit. Any interior compartments are preferably adapted for retaining cooling provided by the refrigeration/cooling unit.
According to another embodiment of the invention, a new method is provided for shipping portable facilities. The method may comprise providing a shippable facility system, shipping the facility to a deployment location, setting the facility into operation, and shipping the portable facility to a different location.
The invention is directed to portable facilities, preferably shippable facilities e.g., portable facility 1, shippable via standard methodologies. Preferably, the portable facility, according to one embodiment of the invention, may comprise a frame structure, e.g., a rectangular or a square shaped frame structure. For example, and preferably according to an embodiment, referring to
According to an embodiment, rails 2, 3, 4 and corner fittings 5 of the present invention may preferably be manufactured and/or adapted so that upon joining rails 2, 3, 4 together, along with internal structures, e.g., one or more of those identified in the Figures and discussed herein, the frame structure may pass an ISO certification, e.g., Convention for Safe Containers (CSC). In addition, corner fittings 5 and the locations of corner fittings 5, according to an embodiment, may preferably meet standards for ISO containers, e.g., one or more of those standards mentioned herein, but not limited thereto and as well known in the shipping container industry (e.g., ISO 668: 1988; 1496-1; 1161 Series 1; 9000-9004, which are hereby incorporated by reference herein.) Also and according to a specific embodiment, corner fittings 5 and corner fitting locations of the frame may preferably comply with standards for ISO containers, e.g., one or more of those mentioned and/or incorporated by reference herein, but not limited thereto. All of the well known standards for ISO containers are hereby incorporated by reference herein.
According to an embodiment, the present invention may include a top positioned and/or attached within/to top rails 2 mentioned above. An example of a top useful in the practice of the present invention is depicted in
Likewise, according to an embodiment, the present invention may include a bottom positioned and/or attached to/within bottom rails 3 mentioned above. An example of a bottom useful in the practice of the present invention is depicted in
According to an embodiment, the present invention may include one or more, e.g., two walls. An example of a wall useful in the practice of the invention is depicted in
While not required to practice the shippable facility system of the present invention, the invention may provide an ingress/egress 10 in one end (or two ends) of the frame into, e.g., a mechanical area. (See, e.g.,
According to a further embodiment, the present invention may include platforms 11. (See, e.g.,
At least one of the platforms 11 (or both or a portion of one or both) is (are) attached or may be engaged with the top and bottom such that the platform(s) 11 may be selectably positioned in an horizontal orientation generally perpendicular to a set of the corner rails 4 and/or extending out from a bottom rail 3 to provide an additional area and/or to provide easy and complete access to interior compartments or facilities described more fully herein. (See, e.g., FIGS. 8A and 12-14, showing platforms 11 in horizontal positions.) According to one embodiment, at least one of the platforms 11 may be pivotable or alternatively hinged generally from its lower portion to, e.g., the bottom rail 3 to allow the platform 11 to be placed, e.g., pivoted into a horizontal position. (See, e.g.,
According to one embodiment, the present invention may also include hydraulics, e.g., hydraulic actuators 12 and alternatively, e.g., cylinders, to facilitate the placement of platforms 11 in a horizontal position and/or return the platforms to a vertical position. Preferably, the present invention may include two cylinders 12 or actuators 12 located and/or attached on/to either of the lower ends of platforms 11 and attached to/on the bottom rail (or corner rail) to allow for horizontal placement and/or positioning of platform 11. (See, e.g.,
According to one embodiment of the present invention, a positionable platform 11 may be secured or locked in a vertical position via a variety of mechanisms. For example, a locking pin that is released during deployment, a catch, a bolt, etc. may be utilized on one or both side edges of the platform 11 to engage, e.g., one or both corner rails 4. (See, e.g.,
According to a still further embodiment, at least one of platforms 11 includes a cover or soft wall 13 attached or attachable thereto so that upon positioning of the platform 11 in a horizontal orientation—top, front and/or end soft walls are or may be formed to enclose a space generally above horizontally positioned platform 11. (See, e.g.,
The cover or soft wall 13, according to an embodiment, may preferably be comprised of three layers sewn together; however, three layers are not required. (See, e.g.,
The cover or soft wall 13 may comprise a single panel or portion that forms the roof and front wall, whereas end walls 29 may preferably be closed or attachable via zippers, hook and loop, or other fastening methods which may be unzipped or unfastened and folded down when the cover or soft wall is packed up and stowed for placing the platform in a vertical secured position, e.g., for shipping. (See, e.g.,
A method of attaching the cover or soft wall 13 to platform 11 and top rail 2 is now described. Cover or soft wall 13 may be installed in tracks 14 that are fabricated into platform 11 (or platforms) and top rail 2, corner rail 4 and bottom rails 3. (See, e.g.,
As noted, other methods of attaching the cover or soft wall 13 to the frame may be utilized, for example, a portion or the entire bottom edge of the cover or soft wall 13 (front wall and side wall portions) may be permanently attached and sealed to the edge of platform 11, the vertical edges (or portions thereof) of the soft wall or cover end walls 29 may be permanently attached, and sealed to the vertical corner rails 4 or a portion of the platform 11 that is stationary, and the edge of the roof or top of the soft wall or cover 13 (or portions thereof) may be permanently attached and sealed to the top rail 2 or a portion of the platform 11 that is stationary. However, such attachment methodologies, while suitable for a limited period of time, have been found to be less durable than the previously described adjustable track/bar attachment method. For example, over time, the cover or soft wall 13 may stretch and in the latter method of attachment there are no means to adjust or tighten the cover or soft wall 13, whereas the track/bar method allows for such adjustment. Moreover, the latter method does not allow for the cover or soft wall 13 to be replaced in the field, whereas the track/bar method allows on-the-ground-personnel to repair the shippable facility system 1 of the present invention in the field. And where the end walls 29 of the soft walls or cover 13 are permanently attached, the overall system must allocate more space for storage of the end wall material when platforms 11 are positioned vertically, e.g., for shipping. While the track/bar method is preferred, either attachment methodology may be utilized in the practice of the present invention.
A method for supporting the cover or soft wall 13 is now described. According to one embodiment, the present invention may utilize a lateral support bow 16 running the length of the cover or soft wall roof/front wall junction. (See, e.g.,
In addition to the above described method of supporting the cover or soft wall 13, other methods and means may be utilized. For example, the interior of the cover or soft wall 13 may be adapted for receipt of poles (not shown) that can be assembled on site and attached to the frame (e.g., 2, 3, 4 and 5) or extending from the platform 11 to support the cover or soft wall 13. This method is not necessarily preferred because it requires storing the poles, assembling the poles, and attaching the poles once at a site. The previously described support method/construction utilizing the lateral bow 16 allows for quick and easy set up once on site. However, as noted, either or any method of support may be utilized in the practice of the present invention.
As noted above, according to an embodiment of the invention and unlike a standard shipping container, the invention is not a hollow structure, but includes one or more internal walls to form mechanical areas 9 in the front and/or rear of the frame and/or one or more interior compartments (and optionally a vestibule). (See, e.g.,
According to an embodiment of the present invention, there is provided additional structure within the framed area, i.e., an interior compartment which may comprise a plurality of modules or units. (See
Another example of an interior compartment is illustrated in
Modules 19, according to one example embodiment, may span the distance from the bottom of the frame to the top of the frame (see
According to yet a further embodiment of the present portable shippable facility system 1, there may be provided a vestibule, supply area or enclosed area 20 located between a wall and interior compartment 18 spanning an area, e.g., between top 6 and bottom 7. (See, e.g.,
According to one embodiment of the invention, a shippable facility system herein disclosed may include jacks 21, or other levelling means, attached or attachable to the frame, e.g., to each corner of the bottom of the frame to provide the means for levelling the portable morgue system 1 once deployed. (See, e.g.,
And while not required, the present invention may comprise support struts 22 (or additional levelling means) for use when the platforms 11 are disengaged from the top rails 2 and placed into the working and/or horizontal position. (See, e.g.,
To facilitate ease of transport and loading and unloading from a transport vehicle (if the shippable facility system of the present invention does not include wheels which according to another embodiment it may), the present invention, according to some embodiments (see, e.g.,
According to some embodiments of the shippable facility system 1 of the present invention, the frame may have the following dimensions: (1) about 8 feet wide, about 8 feet tall, and about 19 feet, 10 & ½ inches long; and/or (2) about 8 feet wide, about 8 feet, 6 inches tall, and about 19 feet, 10 & ½ inches long; and/or (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 40 feet long, and/or (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 29 feet, 11 & ¼ inches long, and/or (3) about 8 feet wide, about 8 feet tall, and about 9 feet, 9 & ¼ inches long. In addition, for each of the above noted sets of dimensions, the height may also be less than 8 feet.
The frame of the present invention may have dimensions other than those mentioned above; however, the frame's dimensions and construction are preferably consistent with the standards and dimensions for shipping containers as now known in the shipping industry or as adopted in the future. For example, the shippable facility system 1 of the present invention may meet the present dimensions standards for ISO certified shipping containers including, but not limited to, the standard dimensions for ISO Series 1 AA, 1 A, 1 AX, 1BB, 1B, 1BX, 1 CC, 1C, 1CX, 1D, and/or 1DX shipping containers as well known in the shipping container industry.
Claims
1. A shippable facility system comprising:
- at least four horizontal bottom rails, four horizontal top rails, four vertical corner rails, and at least four corner fittings, the corner rails extending between ends of the bottom and top rails and connecting the top and bottom rails together to form a frame, the corner fittings located at connection points of the vertical corner rails and the top and bottom rails,
- a top connected and positioned between the top rails;
- a bottom connected and positioned between the bottom rails;
- at least two opposed vertical walls spaced apart and connected and positioned between the top and bottom rails; and
- at least one platform engageable with a horizontal top rail and engaged with a horizontal bottom rail; and
- at least one interior compartment extending from and connected to a portion of the bottom, top, or both.
2. The shippable facility system according to claim 1, wherein the at least one platform is disengageable from the top rail into a horizontal position generally perpendicular to the corner rails.
3. The shippable facility system according to claim 2, further comprising a second platform disengageable from a top rail into a horizontal position.
4. The shippable facility system according to claim 1, further comprising at least one mechanical area.
5. The shippable facility system according to claim 2, wherein a cover portion extends from the disengageable platform to the top rail and provides a front and a top when the platform is in a horizontal position.
6. The shippable facility system according to claim 2, further comprising a cylinder attached to and engaging the at least one disengageable platform to assist in lowering the platform into the horizontal position.
7. The shippable facility system according to claim 5, further comprising a support frame attached to or extending from a platform or a bottom rail to support the cover portion.
8. The shippable facility system according to claim 7, further comprising a plurality of segments extending from the top rail and engaged with the cover and support frame for assisting in supporting the cover portion and support frame extending over the platform.
9. The shippable facility system according to claim 7, wherein the support frame comprises a lateral bow.
10. The shippable facility system according to claim 5, further comprising cover end portions.
11. The shippable facility system according to claim 5, wherein the front of the cover portion includes a door.
12. The shippable facility system according to claim 5, further comprising tracks located around an interior edge of the disengageable platform and on a top rail and on two corner rails, wherein edges of the cover are installed in said tracks and secured therein.
13. The shippable facility system according to claim 5, wherein the cover comprises a roof and front wall portion, and two at least partially disengageable end wall portions.
14. The shippable facility system according to claim 12, wherein the edges of the cover are secured in the tracks by bars.
15. The shippable facility system according to claim 2, wherein at least one of the vertical corner rails includes a locking pin or a catch for locking the disengageable platform in a vertical position.
16. The shippable facility system according to claim 2, further comprising hydraulics in operative relationship with the disengageable platform to facilitate raising and/or lowering said platform into vertical and horizontal positions.
17. The shippable facility system according to claim 5, wherein the cover comprises three layers, the layers including an outer layer, a middle layer, and an inner layer.
18. The shippable facility system according to claim 17, wherein the outer layer is a protective layer.
19. The shippable facility system according to claim 17, wherein the middle layer includes a foil component.
20. The shippable facility system according to claim 17, wherein the inner layer is pliable and resists cracking and tearing at low temperatures.
21. The shippable facility system according to claim 1, further comprising at least one levelling device attached to a bottom rail.
22. The shippable facility system according to claim 2, further comprising a latch mechanism connected to the top rail and engageable with a platform in a vertical position.
23. The shippable facility system according to claim 3, further comprising two soft wall portions each extending from the inside of the platforms.
24. The shippable facility system according to claim 1, further comprising four levelling devices each attached and/or attachable to bottom rails.
25. The shippable facility system according to claim 2, further comprising adjustable supports engaged or engageable with the platforms for supporting the platform when in a disengaged horizontal position.
26. The shippable facility portion according to claim 1, further comprising a vestibule area between one wall and the at least one interior compartment.
27. The shippable facility system according to claim 1, wherein the frame comprises the dimensions selected from the group of dimensions consisting of (1) about 8 feet wide, about 8 feet tall, and about 19 feet, 10 & ½ inches long, (2) about 8 feet wide, about 8 feet, 6 inches tall, and about 19 feet, 10 & ½ inches long, (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 40 feet long, (4) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 29 feet, 11 & ¼ inches long, and (5) about 8 feet wide, about 8 feet tall, and about 9 feet, 9 & ¼ inches long.
28. The shippable facility system according to claim 2, wherein the frame comprises the dimensions selected from the group of dimensions consisting of (1) about 8 feet wide, about 8 feet tall, and about 19 feet, 10 & ½ inches long, (2) about 8 feet wide, about 8 feet, 6 inches tall, and about 19 feet, 10 & ½ inches long, (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 40 feet long, (4) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 29 feet, 11 & ¼ inches long, and (5) about 8 feet wide, about 8 feet tall, and about 9 feet, 9 & ¼ inches long.
29. The shippable facility system according to claim 3, wherein the frame comprises the dimensions selected from the group of dimensions consisting of (1) about 8 feet wide, about 8 feet tall, and about 19 feet, 10 & ½ inches long, (2) about 8 feet wide, about 8 feet, 6 inches tall, and about 19 feet, 10 & ½ inches long, (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 40 feet long, (4) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 29 feet, 11 & ¼ inches long, and (5) about 8 feet wide, about 8 feet tall, and about 9 feet, 9 & ¼ inches long.
30. The shippable facility system according to claim 5, wherein the frame comprises the dimensions selected from the group of dimensions consisting of (1) about 8 feet wide, about 8 feet tall, and about 19 feet, 10 & ½ inches long, (2) about 8 feet wide, about 8 feet, 6 inches tall, and about 19 feet, 10 & ½ inches long, (3) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 40 feet long, (4) about 8 feet wide, about 8 feet or 8 feet, 6 inches tall, and about 29 feet, 11 & ¼ inches long, and (5) about 8 feet wide, about 8 feet tall, and about 9 feet, 9 & ¼ inches long.
31. The shippable facility system according to claim 1, wherein the at least one interior compartment includes one or more shower stalls.
32. The shippable facility system according to claim 1, wherein the one or more interior compartments includes one or more latrines.
33. The shippable facility system according to claim 5, further comprising two end wall portions attachable to the top and front of the cover portions.
34. The shippable facility system according to claim 4, further comprising a cooling unit located in the mechanical area, the cooling unit operable to remove heat from the at least one interior compartment.
35. A method for providing and deploying portable facilities comprising:
- providing a shippable portable facility system;
- shipping the facility to a remote location;
- deploying the facility by disengaging at least one platform from a horizontal top rail of the portable facility system into a horizontal position; and
- shipping the facility to a different location.
Type: Application
Filed: Apr 23, 2007
Publication Date: Oct 23, 2008
Applicant:
Inventors: Henry C. Berns (Westerville, OH), David L. Church (Westerville, OH)
Application Number: 11/739,006
International Classification: E04H 9/00 (20060101); E04B 1/00 (20060101);