ANNULAR SEALING MEMBER WITH ENHANCED HOOP STRENGTH
Apparatus and method for providing a sealing member with enhanced hoop strength. In some embodiments, a valve assembly includes a piston and first means for establishing a fluid-tight seal when the piston is in a closed position and for preventing a blow out condition when the piston is transitioned to an open position. In other embodiments, a sealing member is characterized as an endless annular ring which extends about a central axis, the sealing member comprising an elongated circle cross-sectional shape while the sealing member is maintained in an uncompressed state. In other embodiments, a method comprises extruding a sealing material through an extrusion assembly to form an endless annular ring which extends about a central axis, the extrusion assembly imparting a desired amount of curvilinearity along a longitudinal length of the material to form an orthogonal seam when a leading and trailing edge of the material are adjoined.
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Sealing members are used in a variety of applications to establish fluidic seals, such as in a valve assembly in a pressurized fluid system. Generally, it is desirable that a sealing member retain its sealing capabilities over a wide range of operational conditions. It is further generally desirable that a sealing member remain in place when subjected to significant fluidic flow, such as when the sealing member is disposed on a piston member that is moved from a closed position to an open position.
The piston 12 is sealed in the closed position using a conventional o-ring sealing member 16. The sealing member 16 has a circular cross-sectional shape, and is retained within an annular recess 18 of the piston 12. An outer radial surface of the sealing member 16 forms a fluidic seal against an interior annular sidewall 20 of a housing 22, and an opposing inner radial surface of the sealing member 16 forms a fluidic seal against the annular recess 18.
As the piston 12 initially moves to the open position, significant amounts of fluidic flow (arrows 24) can pass adjacent the sealing member 16. Particularly in higher pressure fluidic environments, a portion of the fluidic flow can pass between the inner radial surface of the sealing member 16 and the recess 18, exerting an outwardly directed force upon the sealing member 16. If the hoop strength of the sealing member 16 is insufficient to resist this outwardly directed force, the sealing member 16 may be deformed and/or dislocated (blown out) from the annular recess 18, as depicted in
Accordingly, various embodiments of the present invention are generally directed to an apparatus and method for providing a sealing member with enhanced hoop strength (i.e., ability to retain its initial hoop shape).
In accordance with some embodiments, a valve assembly is provided in which a piston is moved from a closed position in which a pressurized fluidic flow is inhibited to an open position in which a pressurized fluidic flow is established, and the improvement is characterized as comprising first means for establishing a fluid-tight seal when the piston is in the closed position and for preventing a blow out condition when the piston is transitioned to the open position.
In accordance with other embodiments, an apparatus comprises a sealing member characterized as an endless annular ring which extends about a central axis, the sealing member comprising an elongated circle cross-sectional shape while the sealing member is maintained in an uncompressed state, said cross-sectional shape defined by parallel top and bottom flat surfaces of selected length L in a direction perpendicular to and intersecting the central axis and opposing inner and outer radiused surfaces of selected radius R and which respectively face toward and away from the central axis, wherein L is greater than R.
In accordance with yet other embodiments, a method comprises extruding a sealing material through an extrusion assembly to form an endless annular ring which extends about a central axis, the extrusion assembly imparting a desired amount of curvilinearity along a longitudinal length of the material to form an orthogonal seam when a leading edge and a trailing edge of the material are adjoined.
The valve assembly 100 comprises a housing 102 with an upstream inlet port 104 and a downstream outlet port 106. A piston 108 selectively moves between a closed position (
An annular sealing member 112 is disposed within a corresponding annular groove 114 of the piston 108. The sealing member 112 contactingly engages an annular sidewall 116 of the housing 102 to establish a fluid-tight seal while the valve assembly 100 remains in the closed position.
When the pressure of the pressurized fluid is sufficient to overcome the biasing force supplied by biasing member 110, the piston 108 advances upwardly as shown in
As further shown in
The cross-sectional shape represented in
The respective values of L and R can vary depending on the requirements of a given application, with the length L being greater than the radius R (L>R). Preferably, the length L is several times greater than the radius R, such as L>5*R. It is noted that the flat surfaces 120, 122 lie along respective planes normal to the central axis 118, and the radiused surfaces 124, 126 compressingly engage corresponding sidewalls to effect fluidic sealing at corresponding innermost diameter (ID) and outermost diameter (OD) extents of the sealing member 112. Exemplary radial values R for different industry standard classes of circular cross-sectional shaped o-rings are set forth in Table 1:
The sealing member 112 can be adapted to have inner and outer radii that correspond to any of the above classes, and used in an associated application provided that the corresponding retention aperture (e.g., 114 in
For reference, the sealing member 112 of
The elongated circle cross-sectional shape has been found by the present inventor to provide unexpected operational improvements over conventional configurations, such as the circular o-ring of
Accordingly, the sealing member 112 maintains a fluid-tight fluidic seal in captured sealing environments (e.g.,
A suitable material from which the sealing member 112 can be advantageously formed is a fluoroelastomer such as commercially available under the registered trademark Viton® by E. I. Du Pont De Nemours & Company, Wilmington, Del., USA. Other suitable materials can include any number of natural or synthetic rubbers, urethanes, plastics, etc. A suitable durometer (hardness) may be on the order of 70-80, depending on the requirements of a given application, although both harder and softer materials can be used as desired. The seal member material can further be filled with a suitable filler such as glass fibers, carbon filaments, nanotubes, etc.
The reinforcement member 134 of
Alternatively, the reinforcement member can comprise a wire mesh screen, such as generally depicted at 138 in
The sealing members 112, 132 can be formed in a number of ways. U.S. Pat. No. 6,315,299, assigned to the assignee of the present application, generally discloses a compression molded process whereby a reinforcement ring is placed into an annular molding cavity. Sealing material is injected into the cavity, such as a suitable elastomer, and the combination is cured to form a reinforced sealing member.
While generally operable, a problem associated with the '299 patent process is the inability to consistently maintain the reinforcement ring within a centrally disposed orientation of the sealing material. Often, the injected material deflects the ring and pushes it to one side of the annular cavity, resulting in nonuniform thicknesses of elastomeric material coverage, or even exposure of the ring through the cured sealing member.
Accordingly, various embodiments presented herein preferably form the sealing member using an extrusion process, such as set forth by
As depicted in
When an internal reinforcement member as shown in
Alternatively, as shown in
While various embodiments presented above provided a sealing member with enhanced hoop strength in conjunction with the provision of an elongated circle cross-sectional shape, other embodiments disclosed herein are provided with alternative cross-sectional shapes.
The process of
An interior aperture 172 is formed in the material 170 to accommodate the insertion of a suitable reinforcement member 174, such as an annular nylon ring as shown in
As desired, a slit can be cut at the ID of the material 170 to facilitate insertion of the member 174, or an extruded slit 176 can be formed during the extrusion process (
Because the extrusion process precisely locates the centrally disposed aperture 172, any number of cross-sectional shapes can be employed in the extruded material 170, such as an exemplary rounded rectangle cross-sectional shape as shown in
In
At step 202, a suitable sealing material is initially extruded from a suitable extrusion process such as depicted in
When an interiorly placed reinforcement member is desired, the extruded material is supplied with an extruded central aperture, such as 150 in
Alternatively, when an exteriorly placed reinforcement member is desired, the reinforcement member is attached directly to an appropriate outer surface of the member at step 206. It will be noted that urethane exhibits adhesive properties when cured, so that the use of urethane as the extruded material may not necessarily require the use of a separate bonding agent (adhesive, etc.) to adhere the reinforcement member to the extruded material.
The material is next cured in a suitable curing operation at step 208. This preferably involves placing the material into a molding cavity and subjecting the material to selected pressure and/or temperature levels for a suitable dwell time associated with the material to effect the curing process. Other arrangements, such as curing ovens, can readily be used, however.
As shown by step 210, the cured sealing member is thereafter removed from the molding operation and used in an appropriate application to effect a fluidic seal, such as in a valve member as depicted in
For purposes of the appended claims, the recited first means will be understood to correspond to the aforedescribed sealing members that achieve enhanced hoop strength, namely the elongated circle cross-sectional shaped sealing member 112 of
Moreover, for purposes of the appended claims the term “elongated circle” will be understood to correspond to a shape such as set forth in
It is to be understood that even though numerous characteristics and advantages of various embodiments of the present invention have been set forth in the foregoing description, together with details of the structure and function of various embodiments of the invention, this detailed description is illustrative only, and changes may be made in detail, especially in matters of structure and arrangements of parts within the principles of the present invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims
1. In a valve assembly in which a piston is moved from a closed position in which a pressurized fluidic flow is inhibited to an open position in which a pressurized fluidic flow is established, the improvement characterized as comprising first means for establishing a fluid-tight seal when the piston is in the closed position and for preventing a blow out condition when the piston is transitioned to the open position.
2. The improvement of claim 1, wherein the first means comprises an annular sealing member characterized as an o-ring with an elongated circle cross-sectional shape while the sealing member is in an uncompressed state, the cross-sectional shape taken along a plane that includes a central axis of the sealing member and defined by opposing inner and outer semicircular end surface segments of a selected radius R, and opposing top and bottom linear surface segments therebetween of a selected length L greater than R.
3. The improvement of claim 2, wherein the sealing member further comprises an elastomeric material and an annular reinforcement member affixed to the elastomeric material.
4. The improvement of claim 3, wherein the annular reinforcement member is disposed within an annular interior aperture of the elastomeric material.
5. The improvement of claim 3, wherein the annular reinforcement member is affixed to an outermost top or bottom surface of the elastomeric material.
6. The improvement of claim 1, wherein the first means comprises a sealing member formed of extruded material with an induced curvilinear longitudinal shape to form an orthogonal seam when a leading edge and a trailing edge of the extruded material are adjoined.
7. The improvement of claim 6, wherein the extruded material further comprises a central aperture that is extruded in the extruded material.
8. The improvement of claim 7, wherein the extruded material further comprises a slit that is extruded in the extruded material at an innermost diameter of the sealing member, the slit and central aperture accommodating placement of an interiorly placed reinforcement member into the extruded material.
9. The improvement of claim 1, wherein the first means comprises an extruded sealing member with an interiorly placed annular reinforcement member inserted through a slit at an innermost diameter of the sealing member.
10. An apparatus comprising a sealing member characterized as an endless annular ring which extends about a central axis, the sealing member comprising an elongated circle cross-sectional shape while the sealing member is maintained in an uncompressed state, said cross-sectional shape defined by parallel top and bottom flat surfaces of selected length L in a direction perpendicular to and intersecting the central axis and opposing inner and outer radiused surfaces of selected radius R and which respectively face toward and away from the central axis, wherein L is greater than R.
11. The apparatus of claim 10, wherein the sealing member is formed of an elastomeric material.
12. The apparatus of claim 11, wherein the sealing member further comprises a rigid annular reinforcement member affixed to the elastomeric material.
13. The apparatus of claim 12, wherein the reinforcement member is embedded within the elastomeric material so that the elastomeric material wholly surrounds the reinforcement member.
14. The apparatus of claim 12, wherein the reinforcement member is affixed to a selected one of the top or bottom fiat surfaces of three sealing member.
15. The apparatus of claim 10, wherein the sealing member further comprises an annular reinforcement member characterized as a rigid washer.
16. The apparatus of claim 10, wherein the sealing member further comprises an annular reinforcement member characterized as a wire mesh screen.
17. The apparatus of claim I 0, wherein the annular reinforcement member further comprises at least one rigid annular ring affixed to the wire mesh screen.
18. The apparatus of claim 10, wherein L is greater than 5*R.
19. The apparatus of claim 10, further comprising a valve member comprising an annular groove in which the sealing member is disposed so that the outer radiused surface of the sealing member contactingly engages an interior annular sidewall to effect a first fluidic seal and the inner radiused surface of the sealing member contactingly engages the annular groove to effect a second fluidic seal, wherein said elongated circle cross-sectional shape of the sealing member facilitates retention of the sealing member within the groove.
20. A method comprising a step of extruding a sealing material through an extrusion assembly to form an endless annular ring which extends about a central axis, the extrusion assembly imparting a desired amount of curvilinearity along a longitudinal length of the material to form an orthogonal seam when a leading edge and a trailing edge of the material are adjoined.
21. The method of claim 21, further comprising a step of curing the material to form a cured sealing member configured to establish a fluidic seal.
22. The method of claim 20, wherein the extruding step further comprises extruding a central aperture in the material along the longitudinal length thereof.
23. The method of claim 22, further comprising a step of inserting an annular reinforcement member into the central aperture through a slit formed through the material.
24. The method of claim 22, wherein the extruding step further comprises extruding a slit along the longitudinal length of the material in communication with the central aperture.
25. The method of claim 24, further comprising inserting an annular reinforcement member into the central aperture through the extruded slit.
26. The method of claim 20, wherein the extruded material is provided with an elongated circle cross-sectional shape while the material is in an uncompressed state, the cross-sectional shape taken along a plane that includes the central axis and defined by opposing inner and outer semicircular end surface segments of a selected radius R, and opposing top and bottom linear surface segments therebetween of a selected length L greater than R.
27. The method of claim 26, wherein L is greater than 5*R.
Type: Application
Filed: Jun 1, 2007
Publication Date: Dec 4, 2008
Applicant: Taylor Innovations, L.L.C. (Oklahoma City, OK)
Inventor: JULIAN S. TAYLOR (Oklahoma City, OK)
Application Number: 11/757,160
International Classification: F16J 9/28 (20060101);