ORGANIC THIN FILM TRANSISTOR ARRAY SUBSTRATE AND LIQUID CRYSTAL DISPLAY INCLUDING THE SAME
An organic thin film transistor array substrate including a substrate divided into an LCD region and an OTFT region; a first dielectric layer formed on the substrate in the LCD region and having a first uneven portion; an organic semiconducting layer formed on the substrate in the OTFT region; a gate, source, and drain formed in the OTFT region, wherein the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain; and a pixel electrode formed on the first uneven portion of the first dielectric layer in the LCD region.
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1. Field of the Invention
The present invention relates to an organic thin film transistor array substrate, and more particularly to an organic thin film transistor array substrate in which the dielectric layer underlying the pixel electrode has an uneven structure.
2. Description of the Prior Art
In recent years, organic semiconducting material has drawn many researchers' attention and has proven to be one of the most popular candidates in fabrication of thin film transistors (TFTs) and various electronic and optoelectronic devices. Organic semiconducting material is easy to fabricate, increasing the chance of its future application in flexible displays.
An organic thin film transistor (OTFT) is a TFT that uses an organic layer to serve as the active layer and has been used to drive liquid crystal displays (LCDs). In recent years, in order to simplify the process and decrease production cost, some researchers have developed integration technology that fabricates the LCD and OTFT monolithically (i.e., on the same substrate).
For example, Kabushiki Kaisha Toshiba in U.S. Pat. No. 5,355,235 discloses an integrated device of LCD and bottom-gate OTFT, in which two organic layers are used in the OTFT structure.
Mitshubishi Denki Kabushiki Kaisha in U.S. Pat. No. 6,060,333 discloses a bottom-gate OTFT structure combined with a transmissive or reflective type LCD. For the reflective LCD, the reflector sheet is simply a mirror surface; therefore, the display effect (reflectivity and contrast) is inferior.
Hitachi, Ltd. in U.S. Pat. No. 6,300,988 B1 uses a bottom-gate OTFT combined with an LCD. A patterned insulating layer is used to make the overlying deposited organic semiconducting layer have a pattern, thus separating into a channel region and a non-channel region. Thus, current leakage and crosstalk between devices decreases.
For the above-mentioned reflective or transflective LCD driven by OTFT, the display effect requires improvement.
SUMMARY OF THE INVENTIONAn object of the present invention is to solve the above-mentioned problems and provide an organic thin film transistor (OTFT) array substrate and a liquid crystal display (LCD) including the OTFT array substrate, in which the LCD exhibits good display effect.
To achieve the above object, the OTFT array substrate of the present invention includes:
a substrate divided into a liquid crystal display (LCD) region and an organic thin film transistor (OTFT) region;
a first dielectric layer formed on the substrate in the LCD region and having a first uneven portion;
an organic semiconducting layer formed on the substrate in the OTFT region;
a gate, source, and drain formed in the OTFT region, wherein the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain; and
a pixel electrode formed on the first uneven portion of the first dielectric layer in the LCD region.
According to the present invention, the process for fabricating the organic thin film transistor array substrate includes the following steps. A substrate divided into an LCD region and an OTFT region is provided. A first dielectric layer having a first uneven portion is formed on the substrate in the LCD region. An organic semiconducting layer is formed on the substrate in the OTFT region. A gate, a source, and a drain are formed in the OTFT region, such that the source and the drain are in contact with the organic semiconducting layer to form a channel between the source and the drain. A pixel electrode is formed on the first uneven portion of the first dielectric layer in the LCD region.
When the OTFT is a bottom-gate type, the process for fabricating the OTFT array substrate includes the following steps. A substrate divided into an LCD region and an OTFT region is provided. A gate is formed on the substrate in the OTFT region, and a dielectric layer is formed in the LCD and OTFT regions to cover the gate. The dielectric layer is patterned to concurrently form a first dielectric layer having a first uneven portion in the LCD region and a second dielectric layer in the OTFT region. An organic semiconducting layer is formed on the second dielectric layer in the OTFT region. A conductive layer is formed in the LCD and OTFT regions, and the conductive layer is patterned to concurrently form a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region and a source and drain in the OTFT region, such that the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain.
When the OTFT is a top-gate type, the process for fabricating the OTFT array substrate includes the following steps. A substrate divided into an LCD region and an OTFT region is provided. An organic semiconducting layer is formed on the substrate in the OTFT region. A source and drain are formed on the organic semiconducting layer in the OTFT region to form a channel between the source and drain. A dielectric layer is formed on the substrate to cover the source and drain. The dielectric layer is patterned to form a first dielectric layer having a first uneven portion in the LCD region and to form a second dielectric layer on the source and drain in the OTFT region. A metal layer is formed on the first and second dielectric layer, and the metal layer is patterned to form a pixel electrode on the first dielectric layer in the LCD region and to form a gate on the second dielectric layer in the OTFT region.
The present invention also provides a liquid crystal display including an OTFT array substrate. The liquid crystal display includes an OTFT array substrate, a color filter substrate, and liquid crystal interposed between the OTFT array substrate and the color filter substrate. The OTFT array substrate includes:
a substrate divided into an LCD region and an OTFT region;
a first dielectric layer formed on the substrate in the LCD region and having a first uneven portion;
an organic semiconducting layer formed on the substrate in the OTFT region;
a gate, source, and drain formed in the OTFT region, wherein the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain; and
a pixel electrode formed on the first uneven portion of the first dielectric layer in the LCD region.
Referring to
Subsequently, referring to
According to the present invention, the method of patterning the dielectric layer is not limited. For example, the dielectric layer can be irradiated by an ion beam through a mask and then developed. Or, if the dielectric that can be patterned is a photoresist, the dielectric layer can be exposed to light through a mask and then be developed. The dielectric layer can be patterned using one mask in one course. For example, by means of a one time light exposure through a gray-tone mask, the first uneven portion 31a in the LCD region, the bank 34 in the OTFT region and the second uneven portion 32a in the bank can be concurrently formed.
Alternatively, the dielectric layer can be patterned using two masks in two courses. For example, the OTFT region is first masked and the dielectric layer in the LCD region is pattered, thus forming the first dielectric layer 31 having the first uneven portion 31a in the LCD region. Then, the LCD region is masked and the dielectric layer in the OTFT region is patterned, thus, in the OTFT region, forming the bank 34 and the second dielectric layer 32 having the second uneven portion 32a.
Alternatively, the dielectric layers 31 and 32 can be different materials. For example, two dielectric layers with two different materials are formed in the LCD and OTFT regions respectively. Then, light exposure is performed twice by two masks. Thus, the dielectric layer 31 having the first uneven portion 31a in the LCD region and the dielectric layer 32 having the second uneven portion 32a in the OTFT region are formed respectively.
The first and second uneven portions 31a and 32a can have the same alignment direction. Or, the first and second uneven portions 31a and 32a can have different alignment directions in order to meet different requirements in the LCD and OTFT regions, and achieve the best result.
In a future step, a pixel electrode 53 will be formed on the first uneven portion 31a of the first dielectric layer 31 in the LCD region (
Subsequently, referring to
Subsequently, referring to
In order for the OTFT to achieve better carrier mobility, the source 51 and drain 52 are preferably in contact with the organic semiconducting portion 41a, such that the channel direction between the source 51 and drain 52 is the same as the alignment direction of the aligned organic semiconducting portion 41a. That is, the channel direction is the same as the alignment direction of the second uneven portion 32a of the dielectric layer 32.
Subsequently, still referring to
Subsequently, referring to
The OTFT array substrate 72 of
The LCDs of
The process for fabricating the LCD of
Formation of the alignment film is not limited. For example, a film such as a PI (polyimide) film is first formed and then rubbing is performed to form the alignment film 93 with alignment over the entire surface, as shown in
The process for forming the alignment film 94 with partial alignment in
The OTFT array substrate 75 of
Fabrication of the LCD of
In conclusion, the present invention forms the first dielectric layer having the first uneven portion in the LCD region; thus, the overlying pixel electrode has better reflectivity and display effect. Moreover, when the first dielectric layer in the LCD region is formed, the second dielectric layer having the second uneven portion with alignment can be formed in the OTFT region. Thus, the overlying semiconducting layer can align according to the alignment direction of the second uneven portion, thus increasing the carrier mobility efficiency and improving electric properties.
The foregoing description of the preferred embodiments of this invention has been presented for purposes of illustration and description. Obvious modifications or variations are possible in light of the above teaching. The embodiments chosen and described provide an excellent illustration of the principles of this invention and its practical application to thereby enable those skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
Claims
1-22. (canceled)
23. A process for fabricating an organic thin film transistor array substrate, comprising the following steps:
- providing a substrate divided into an LCD region and an OTFT region;
- forming a first dielectric layer having a first uneven portion on the substrate in the LCD region;
- forming an organic semiconducting layer on the substrate in the OTFT region;
- forming a gate, a source, and a drain in the OTFT region, such that the source and the drain are in contact with the organic semiconducting layer to form a channel between the source and the drain; and
- forming a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region;
- wherein the organic thin film transistor is bottom-gate type and the process comprises the following steps: providing a substrate divided into an LCD region and an OTFT region; forming a gate on the substrate in the OTFT region; forming a dielectric layer in the LCD and OTFT regions to cover the gate; patterning the dielectric layer to concurrently form a first dielectric layer having a first uneven portion in the LCD region and a second dielectric layer in the OTFT region; forming an organic semiconducting layer on the second dielectric layer in the OTFT region; and forming a conductive layer in the LCD and OTFT regions, patterning the conductive layer to concurrently form a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region and a source and drain in the OTFT region, such that the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain; and
- further comprising, after patterning the dielectric layer and before forming the organic semiconducting layer:
- forming an alignment film on the second dielectric layer in the OTFT region, such that the organic semiconducting layer aligns according to the alignment of the alignment film.
24. The process as claimed in claim 23, wherein the step of forming the alignment film comprises:
- forming a third dielectric layer, irradiating the third dielectric layer by an ion beam through a mask, and then developing.
25. The process as claimed in claim 23, wherein the step of forming the alignment film comprises:
- forming a photoresist layer, exposing the photoresist layer by light through a mask, and then developing.
26. The process as claimed in claim 23, wherein the step of forming the alignment film comprises:
- forming a photoalignment organic layer; and
- irradiating the photoalignment organic layer by polarized light through a mask, such that the photoalignment organic layer becomes an alignment film having molecular alignment.
27. A process for fabricating an organic thin film transistor array substrate, comprising the following steps:
- providing a substrate divided into an LCD region and an OTFT region;
- forming a first dielectric layer having a first uneven portion on the substrate in the LCD region;
- forming an organic semiconducting layer on the substrate in the OTFT region;
- forming a gate, a source, and a drain in the OTFT region, such that the source and the drain are in contact with the organic semiconducting layer to form a channel between the source and the drain; and
- forming a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region;
- wherein the organic thin film transistor is bottom-gate type and the process comprises the following steps: providing a substrate divided into an LCD region and an OTFT region; forming a gate on the substrate in the OTFT region; forming a dielectric layer in the LCD and OTFT regions to cover the gate; patterning the dielectric layer to concurrently form a first dielectric layer having a first uneven portion in the LCD region and a second dielectric layer in the OTFT region; forming an organic semiconducting layer on the second dielectric layer in the OTFT region; and forming a conductive layer in the LCD and OTFT regions, patterning the conductive layer to concurrently form a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region and a source and drain in the OTFT region, such that the source and drain are in contact with the organic semiconducting layer to form a channel between the source and drain; and
- wherein the step of patterning the dielectric layer further comprises: forming the second dielectric layer having a second uneven portion in the OTFT region, wherein the second uneven portion has alignment property, such that the organic semiconducting layer aligns according to the alignment of the second uneven portion; and
- wherein the step of forming the first and second uneven portions comprises: masking the OTFT region and forming a first dielectric layer having a first uneven portion in the LCD region; and masking the LCD region and forming a second dielectric layer having a second uneven portion in the OTFT region.
28. A process for fabricating an organic thin film transistor array substrate, comprising the following steps:
- providing a substrate divided into an LCD region and an OTFT region;
- forming a first dielectric layer having a first uneven portion on the substrate in the LCD region;
- forming an organic semiconducting layer on the substrate in the OTFT region;
- forming a gate, a source, and a drain in the OTFT region such that the source and the drain are in contact with the organic semiconducting layer to form a channel between the source and the drain; and
- forming a pixel electrode on the first uneven portion of the first dielectric layer in the LCD region;
- wherein the organic thin film transistor is top-gate type and the process comprises: providing a substrate divided into an LCD region and an OTFT region; forming an organic semiconducting layer on the substrate in the OTFT region; forming a source and drain on the organic semiconducting layer in the OTFT region to form a channel between the source and drain; forming a dielectric layer on the substrate to cover the source and drain; patterning the dielectric layer to form a first dielectric layer having a first uneven portion in the LCD region and to form a second dielectric layer on the source and drain in the OTFT region; forming a metal layer on the first and second dielectric layer; and patterning the metal layer to form a pixel electrode on the first dielectric layer in the LCD region and to form a gate on the second dielectric layer in the OTFT region.
29. The process as claimed in claim 28, wherein the step of patterning the dielectric layer comprises: irradiating the dielectric layer by an ion beam through a mask and then developing.
30. The process as claimed in claim 28, wherein the dielectric layer is a photoresist layer and the step of patterning the dielectric layer comprises: exposing the dielectric layer by light through a mask and then developing.
31. The process as claimed in claim 28, further comprising, before forming the organic semiconducting layer, the following step:
- forming an alignment film on the substrate in the OTFT region, such that the organic semiconducting layer aligns according to the alignment of the alignment film.
32. The process as claimed in claim 31, wherein the step of forming the alignment film comprises:
- forming a third dielectric layer, irradiating the third dielectric layer by an ion beam through a mask, and then developing.
33. The process as claimed in claim 31, wherein the step of forming the alignment film comprises:
- forming a photoresist layer, exposing the photoresist layer by light through a mask, and then developing.
34-42. (canceled)
Type: Application
Filed: Oct 30, 2008
Publication Date: Feb 26, 2009
Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE (Hsinchu)
Inventors: Yih-Jun Wong (Tainan), Horng-Long Cheng (Hsinchu), Yu-Wu Wang (Taichung)
Application Number: 12/262,009
International Classification: H01L 51/40 (20060101); G02F 1/136 (20060101);