RETROFIT VALVE ASSEMBLY KIT FOR FROST-RESISTANT HYDRANT
A retrofit valve assembly for a frost-resistant hydrant comprises ceramic valve disks and a hydrant adapter to enable the valve assembly to be readily retrofit to existing frost-resistant hydrants produced by different manufacturers.
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This application claims the benefit of U.S. Provisional Patent Application No. 60/968,323, filed Aug. 28, 2007, which is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTIONThe invention relates generally to fluid valves and, more particularly, to a valve assembly for a frost-resistant water supply hydrant.
Frost resistant sill cocks or hydrants are known. A frost-resistant sill cock or hydrant typically includes an elongated tubular body with a valve mechanism at a first end and a spout and valve operator at a second, opposed end. The elongated body enables the valve mechanism to be positioned in a relatively warm environment, such as inside a building or underground, while the spout and valve operator are positioned in an environment where freezing temperatures are likely to occur, commonly the exterior of the building. The valve typically comprises a valve seat and plunger which is selectively brought into contact by the valve operator to close off the water supply, and separated to open the water supply to deliver water to the hydrant. Over time, the valve seat and/or plunger can become worn, thus requiring replacement.
The valve seat and plunger are frequently fabricated of brass, and typically include rubber washers or O-rings to provide a suitable seal when in the closed position. Particularly after a period of use, the brass and rubber can become worn or deteriorated, thereby leading to undesirable leakage.
It is known to use ceramic valve assemblies comprising a pair of ceramic plates which rotate relative to each other between an on position and an off position to control the flow of water through the valve. Ceramic valve assemblies have the advantage of resistance to deterioration, long life, and consistent flow control.
It would be advantageous to provide a ceramic valve assembly that can be readily retrofit to existing frost-resistant hydrants produced by different manufacturers.
SUMMARY OF THE INVENTIONA retrofit kit for assembly to a frost resistant hydrant of the type comprising a spout assembly and a body tube secured to water supply fixture. The retrofit kit comprises a valve assembly and a plurality of hydrant adapters, each adapter being configured to enable the valve assembly to be readily coupled to a specific water supply fixture of existing frost-resistant hydrants as produced by different manufacturers. Multiple hydrant adapters can be provided in the retrofit kit and can be selected to correspond to the existing water supply fixture.
The valve assembly provided in the retrofit kit can comprise a ceramic valve cartridge. Further, during installation of the retrofit kit, the drive tube can be cut to an appropriate length to operably couple the valve assembly to the spout assembly.
In one aspect of the invention, a plurality of hydrant adapters are provided in the retrofit kit. These hydrant adapters are designed to correspond to the fitting on the existing water supply fixture. To this end, the hydrant adapters can include externally or internally threaded, or press fit connections to the water supply fixture.
Another aspect of the invention is the method of replacing the valve assembly. The method comprises the steps of selecting one of the hydrant adapters, coupling the selected hydrant adapter to a drive adapter, coupling the hydrant adapter and drive adapter to the valve assembly, inserting the valve assembly, hydrant adapter, and drive adapter into the body tube, and then coupling the hydrant adapter to the existing water supply fixture. With the hydrant adapter installed, the drive tube can be cut to an appropriate length for operably coupling the valve assembly to the spout assembly. Thus the valve assembly is removably secured to the spout assembly to complete the retrofit.
An alternative method comprises the steps of coupling a drive adapter to a valve assembly, selecting one of a plurality of hydrant adapters, coupling the selected hydrant adapter to the drive adapter and valve assembly, inserting the valve assembly, hydrant adapter, and drive adapter into the body tube, and coupling the hydrant adapter to the existing water supply fixture. With the hydrant adapter installed, the drive tube can be cut to an appropriate length for operably coupling the valve assembly to the spout assembly. Therefore the valve assembly is removably secured to the spout assembly to complete the retrofit.
In the drawings:
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The spout assembly 14 comprises a faucet body 20, a stem seal 28, a drive tube stop 34, a lock nut 36, a ferrule 44, a ferrule nut 46, a generally known knob 50, and a generally known knob screw 48. Referring to
Extending longitudinally along the interior of the annular wall 64 from the flange 66 toward the beveled wall 70 are internal threads 78, transitioning to a circumferential intermediate wall 86. The intermediate wall 86 transitions to the beveled wall 70 through a radially-inwardly extending annular internal stop 82. Extending along the outside of the annular wall 64 intermediate the flange 66 and the collar 72 are external threads 80.
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The internal threads 62 of the faucet body 20 and the external threads 80 of the stem seal 28 are adapted for threadable coupling of the stem seal 28 with the faucet body 20. The internal threads 78 of the stem seal 28 and the external threads 116 of the lock nut 36 are adapted for threadable coupling of the lock nut 36 with the stem seal 28. The internal threads 106 of the drive tube stop 34 and the external threads 138 of the ferrule nut 46 are adapted for threadable coupling of the ferrule nut 46 with the drive tube stop 34.
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The annular wall 274 terminates at the inlet end 272 in a neck portion 284 having a diameter somewhat less than the diameter of the disc wall portion 278. The neck portion 284 is circumscribed with an O-ring channel 286. Circumscribing the annular wall 274 intermediate the neck portion 284 and the disk wall portion 278 is an intermediate flange 288 extending radially-outwardly from the annular wall 274. Adjacent the intermediate flange 288 and parallel thereto is a bearing flange 290 terminating in a planar annular bearing face 292. A pair of diametrically-opposed, planar chord faces 294 extend longitudinally along and orthogonal to the intermediate flange 288 and the bearing flange 290.
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The bore 348 is circumscribed by interior threads 352 extending longitudinally along the annular wall 346. Adjacent the threads 352 is a circumscribing interior flange 356 extending radially-inwardly from the annular wall 346 and defining an O-ring channel 358 intermediate the interior flange 356 and the interior threads 352.
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The drive tube 150 is an elongated, hollow tube, such as a length of copper tubing having a length, diameter, and wall thickness suitable for the purposes described herein. The drive tube 150 is inserted into the tube chamber 186 of the rotation stem 152 and fixedly coupled to the rotation stem 152 in a suitable manner, such as by soldering.
The assembly of the valve assembly 12 is generally as described in U.S. Pat. No. 5,392,805 to ensure that the pressure between the contact surface 252 of the rotating disk 162 and the contact surface 260 of the stationary disk 164 is within a selected range of intensities.
The assembly can be installed in a hydrant 10 by first selecting the appropriate hydrant adapter 168, 340, 360. Using the drive adapter 166 as an example, the hydrant adapter 168 is coupled with the drive adapter 166 by inserting the neck portion 284 into the bore 326 so that the planar faces 338 of the segment keys 330 are in registry with the chord faces 294 of the annular wall portion 278 of the drive adapter 166. Thus, rotation of the drive adapter 166 will urge the rotation of the hydrant adapter 168. An O-ring installed in the O-ring channel 286 of the drive adapter 166 will assist in coupling the hydrant adapter 168 with the drive adapter 166, and will also seal the joint between the drive adapter 166 and the hydrant adapter 168 against the migration of water therethrough.
With the drive adapter 166 coupled to the hydrant adapter 168, the assembly can be inserted through the faucet bore 22 and the body tube 16 for threadably coupling the hydrant adapter 168 with the water supply fixture 18. Installation of an O-ring in the O-ring channel 336 of the hydrant adapter 168 will seal the hydrant adapter 168 to the water supply fixture 18, and prevent migration of water through the joint. Once the hydrant adapter 168 is threadably installed to the water supply fixture 18, the valve assembly can be separated from the hydrant adapter 168 by pulling the assembly axially away from the hydrant adapter 168 using the drive tube 150.
With the hydrant adapter 168 installed, the drive tube 150 can be cut to an appropriate length for completion of the assembly and operation of the hydrant 10. In an embodiment of the invention, the drive tube 150 extends approximately ½″ beyond the end of the faucet body 20. An O-ring 32 is installed in the O-ring channel 74 of the stem seal 28, which is threadably coupled with the faucet body 20. The drive tube 150 will extend through the bore 68 of the stem seal 28, with the O-ring 32 in registry with the drive tube 150. The drive tube stop 34 is then coupled with the stem seal 28 so that the flange surface 94 of the drive tube stop 34 is in contact with the internal stop 82 of the stem seal 28. The lock nut 36 is then coupled with the stem seal 28 to retain the drive tube stop 34 against the stem seal 28, while enabling the drive tube stop 34 to rotate relative to the stem seal 28.
The ferrule 44 is then installed over the drive tube 150 so that the second beveled wall 126 engages the beveled wall 100 of the drive tube stop 34. The ferrule nut 46 is then coupled with the drive tube stop 34 and can then rotate with the rotation of the drive tube stop 34. Tightening of the ferrule nut 46 to the drive tube stop 34 will bring the beveled wall 146 of the ferrule nut 46 into registry with the first beveled wall 124 of the ferrule 44, thereby compressing the ferrule 44 against the drive tube 150 to create a known compression fitting. Finally, the knob 50 is attached to the ferrule nut 46 through the knob screw 48. Turning of the knob 50 will turn the ferrule nut 46, the drive tube stop 34, and the drive tube 150. This, in turn, will operate the valve assembly 12 to control the flow of water between a fully off and a fully on position.
The hydrant assembly can be generally fabricated of a material suitable for the purposes described herein, such as brass or other materials known by those of ordinary skill as commonly used in plumbing applications. O-rings can be fabricated of a suitable natural or synthetic rubber. Washers can be fabricated of nylon or similar materials providing a low friction bearing surface.
Subsequent repairs to the hydrant assembly can be readily completed by removing the knob 50, the ferrule nut 46, the lock nut 36, and the stem seal 28, and removing the valve assembly 12 by pulling the assembly out of the body tube 16. The process is reversed to reinstall the assembly to the hydrant 10. The assembly can be readily incorporated into different hydrants simply by selecting a suitable hydrant adapter 168, 340, 360. A hydrant adapter can be fabricated for any hydrant, thus enabling the valve assembly to be retrofitted in any hydrant. The three embodiments of hydrant adapters 168, 340, 360 correspond to most known compression hydrants now in commerce. It is within the scope of the invention to provide any hydrant adapter to retrofit to an existing water supply, and thereby enable the present hydrant assembly to replace any existing hydrant assembly.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawings without departing from the spirit of the invention which is defined in the appended claims.
Claims
1. A retrofit kit for assembly with a frost resistant hydrant of the type comprising a spout assembly and a body tube secured to water supply fixture, the retrofit kit comprising a valve assembly and a plurality of hydrant adapters, each hydrant adapter being configured to couple to the valve assembly and to a specific water supply fixture whereby upon selection of a single hydrant adapter from the plurality and coupling the selected hydrant adapter to the valve assembly, the valve assembly can be installed in the body tube and coupled to the water supply fixture of an existing body tube to complete a retrofitted frost resistant hydrant.
2. The retrofit kit according to claim 1 wherein the valve assembly can comprise a ceramic valve cartridge.
3. The retrofit kit according to claim 1 wherein the drive tube can be cut to an appropriate length for operably coupling the valve assembly to the spout assembly.
4. The retrofit kit according to claim 1 wherein the hydrant adapter comprises a threaded connection to the water supply fixture.
5. The retrofit kit according to claim 4 wherein the hydrant adapter comprises an externally threaded connection to the water supply fixture.
6. The retrofit kit according to claim 4 wherein the hydrant adapter comprises an internally threaded connection to the water supply fixture.
7. The retrofit kit according to claim 1 wherein the hydrant adapter comprises a press fit connection to the water supply fixture.
8. A method of replacing a valve assembly in an existing frost free hydrant of the type comprising a spout assembly and a body tube secured to a water supply fixture, the method comprising:
- selecting one of a plurality of hydrant adapters configured to couple to the existing water supply fixture;
- coupling the selected hydrant adapter to a drive adapter;
- coupling the selected hydrant adapter and drive adapter to a valve assembly;
- inserting the valve assembly, hydrant adapter, and drive adapter into the body tube; and
- coupling the hydrant adapter to the existing water supply fixture.
9. The method of claim 8 wherein the drive tube can be cut to an appropriate length for operably coupling the valve assembly to the spout assembly.
10. The method of claim 9 wherein the valve assembly can be removably secured to the spout assembly to complete the retrofit.
Type: Application
Filed: Aug 20, 2008
Publication Date: Mar 5, 2009
Patent Grant number: 7992585
Applicant: AMERIKAM, INC. (Grand Rapids, MI)
Inventor: Patrick Fitzpatrick (Grand Rapids, MI)
Application Number: 12/194,790
International Classification: F16K 43/00 (20060101); E03B 7/10 (20060101);