Method and apparatus for cooling electronic or other devices
A method and apparatus for cooling electronic or other devices by bringing the device to be cooled into contact with one face of a cold plate having high thermal conductivity; and applying a plurality of liquid jets of a liquid coolant to the opposite face of the cold plate perpendicularly thereto and at spaced location thereon. The plurality of liquid jets are applied in pulses as pulsatile jets. The liquid coolant is also circulated in a pulsatile manner as a planar-flow liquid in contact with and parallel to the opposite face of the cold plate, such that the plurality of pulsatile jets of the liquid coolant flow as immersed jet streams through the planar-flow liquid coolant circulated in contact with and parallel to the opposite face of the cold plate.
The present invention relates to methods and apparatus for cooling various types of devices which may be adversely affected by a high temperature produced during the operation of the device. The invention is particularly useful for cooling electronic devices, such as CPU's, laser diodes, semiconductor chips, and the like, and is therefore described below with respect to this application.
Most advanced electronic devices (CPU's, laser diodes, etc.) generate substantial heat during operation. Such heat must be quickly and efficiently dissipated in order to prevent undue temperature rise which could effect the operation of the device or even destroy it. The problem of heat dissipation becomes more acute with the reduction in size of the electronic devices.
Many cooling techniques have been devised for quickly and efficiently cooling electronic devices. One technique involves direct cooling, wherein the electronic device is immersed in a liquid coolant. Another technique involves indirect cooling, wherein the electronic device is brought into contact with one face of a cold plate having high thermal conductivity, the heat transferred from the electronic device to the cold plate being dissipated from one or more other faces of the cold plate. In some cases, where the amount of heat to be dissipated is not particularly large, forming the outer surface of the cold plate with fins may be sufficient to produce the required heat dissipation. In other cases, involving the need to dissipate the heat at a faster rate, a liquid coolant is used for removing the heat from the cold plate.
Examples of various cooling techniques that have been devised are described in the U.S. Pat. Nos. 5,316,075, 6,650,542, 6,675,875, 6,708,501, 6,741,469 and 6,866,067. Nevertheless, there is a continual need, which is made particularly acute with the continual miniaturization of electronics, for providing more efficient cooling devices of small, compact construction, and low power consumption.
The method and apparatus for cooling electronic or other devices in accordance with the present invention are similar to those described in the above-cited U.S. Pat. No. 5,316,075. That patent describes a method of cooling by bringing the device to be cooled into contact with the outer face of a cold plate having high thermal conductivity, and applying a plurality of liquid jets of a liquid coolant to the inner face of the cold plate. The liquid jet is produced by a nozzle plate having one side communicating with a source of the pressurized liquid coolant, and an opposite side along which the liquid coolant drains by gravity. As described therein, the high-velocity liquid jets improve cooling capacity by minimizing laminar liquid layers. One embodiment is described wherein the cooling surface of the cold plate is provided with a plurality of pins to increase the area exposed to the liquid coolant.
OBJECTS AND BRIEF SUMMARY OF THE PRESENT INVENTIONAn object of the present invention is to provide a method and apparatus for cooling electronic or other devices capable of producing more efficient heat-transfer from a cold plate, of being implementable in a more compact construction, and/or of requiring less power than, for example, the method and apparatus described in the above-cited U.S. Pat. No. 5,316,075.
The invention thus involves a method and apparatus for cooling electronic or other devices by: bringing the device to be cooled into contact with one face of a cold plate having high thermal conductivity; and applying a plurality of liquid jets of a liquid coolant to the opposite face of the cold plate at spaced locations thereon.
According to one aspect of the present invention, the plurality of liquid jets are applied in pulses as pulsatile jets.
According to another aspect of the present invention, the liquid coolant is also circulated as a planar-flow liquid in contact with and parallel to the opposite face of the cold plate, and the plurality of pulsatile jets of the liquid coolant are applied perpendicularly to the opposite face of the cold plate such as to flow as jet streams through the planar-flow liquid coolant circulated in contact with and parallel to the opposite face of the cold plate.
Preferably, the planar-flow liquid coolant circulated in contact with and parallel to said opposite face of the cold plate is also applied in pulses.
As will be described more particularly below, the feature of using pulsatile jets, rather than continuous jets as in the above-cited U.S. Pat. No. 5,316,075, substantially reduces the quantity of liquid coolant required, and thereby the power consumption for pumping such liquid coolant. The features of also circulating the liquid coolant as a planar-flow liquid in contact with and parallel to the opposite face of the cold plate, particularly when such planar flow is effected in pulses, enhances the heat-transfer efficiency of the cold plate even when small quantities of liquid coolant are used.
Further features and advantages of the invention will be apparent from the description below.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
It is to be understood that the foregoing drawings, and the description below, are provided primarily for purposes of facilitating understanding the conceptual aspects of the invention and possible embodiments thereof, including what is presently considered to be a preferred embodiment. In the interest of clarity and brevity, no attempt is made to provide more details than necessary to enable one skilled in the art, using routine skill and design, to understand and practice the described invention. It is to be further understood that the embodiments described are for purposes of example only, and that the invention is capable of being embodied in other forms and applications than described herein.
DESCRIPTION OF PREFERRED EMBODIMENTS The Embodiments of FIGS. 1 and 2The apparatus illustrated in
Reservoir 10 is connected to the opposite sides of a reciprocatory pump 20. Thus, the reservoir is connected via suction line 12 and check-valve 12a to the high-pressure side 21 of pump 20, and via suction line 13 and check valve 13a to the low-pressure side 22 of the pump.
Pump 20 includes a reciprocatory operator 23 coupled at the high-pressure end 21 to a relatively small diaphragm 24 movable within a chamber 25 of relatively small volume so as to produce an output pulse of a relatively high pressure and low volume. The opposite end of operator 23 is coupled to a diaphragm 26 of relatively large diameter and movable within a chamber 27 of relatively large volume so as to output a low-pressure, high volume pressure pulse.
The high-pressure pulses and low-pressure pulses from pump 20 are applied to a cold device, generally designated 30, used for cooling the electronic or other device to be cooled, as will be described more particularly below. Thus, the high-pressure, low volume pressure pulses from pump 20 are applied, via line 14, check valves 14a and 14b, and filter 15, to a high-pressure inlet 31 of cold device 30; whereas the low-pressure, high-volume pulses from pump 20 are applied via line 16 and check valve 16a, 16b to a low-pressure inlet 32 of cold device 30.
The construction of cold device 30 is described below with respect to
Thus, pump 20a includes a reciprocatory operator 23a coupled at one end to a small-diameter diaphragm 24a movable within a small-volume chamber 25a, and at its opposite end to a similar small-diameter diaphragm 24b movable within a similar small-diameter chamber 25b. Similarly, pump 20b includes a reciprocatory operator 23b coupled at one end to a relatively large diameter diaphragm 26a movable within a relatively large volume chamber 27a, and at the opposite end to another relatively large diameter diaphragm 26b movable within a similar large-volume chamber 27b. The liquid coolant is fed from reservoir 10 to both high-pressure chambers 25a, 25b of pump 20a via suction line 12 and check-valves 12a, 12b, which produce the high-pressure pulses applied to the high-pressure inlet 31 of cold device 30 via line 14, check-valves 14a-14c and filter 15. The low-pressure chambers 27a, 27b of pump 20b are similarly fed with liquid coolant from reservoir 10 via line 13 and check-valves 13a, 13b and apply the low-pressure pulses to the low-pressure inlet 32 of cold device 30 via line 16 and check-valves 16a, 16b.
While using two pumps as illustrated in
As shown particularly in
Cavity 41 is closed by a cover 45 secured to body member 40 by a plurality of fasteners 46. The cavity is sealed by a sealing ring 47 interposed between the cover and the body member.
As further seen in
As shown particularly in
The configuration of the low-pressure chamber LPC is defined by cavity 41 formed in body member 40 as best seen in
The height of the low-pressure chamber LPC is defined as “B”. It depends upon the size of the device CD to be cooled, the power required to be dissipated, the type of system in use (single pump as in
The thickness of nozzle plate 42 is defined as “C”. As briefly noted above, and as will be described more particularly below, it serves to separate the high-pressure chamber HPC from the low-pressure pressure LPC, and also to discharge the liquid coolant from the high-pressure chamber to the low-pressure chamber in the form of a plurality of liquid jets. Because of the pressure difference between the two chambers, nozzle plate 42 should be thick enough to maintain its stiffness; for example, it should preferably have a nominal thickness of 0.5 mm.
The speed of the jets emerging from the nozzle orifices is dependent upon the diameter of the nozzle and its height, as both control the nozzle pressure drop (measured between the nozzle upstream and downstream sides).
The operation of the apparatus will first be described with respect to the single-pump embodiment illustrated in
At the start of the operation, the two chambers, namely the high-pressure chamber HPC and the low-pressure chamber LPC, in cold device 30 are first filled with the liquid coolant in any convenient manner. The high-pressure end of pump 20 is then connected to the high-pressure inlet 41 of cold device 30, and the low-pressure end of the pump is connected to the low-pressure inlet 32 of the cold device. Pump 20 is then operated to produce the high-pressure pulses as shown in
Thus, as shown in
This high-pressure cycle is followed by a low-pressure cycle. During this cycle the liquid coolant is applied at low pressure to the low-pressure inlet 32. This produces a full volume replacement of the liquid coolant in the low-pressure chamber LPC to ensure the complete energy dissipation. The liquid coolant is forced from the low-pressure chamber LPC through the outlet port 33 for circulation via line 35 to radiator 36 (
It will thus be seen that the liquid coolant entering the high-pressure chamber HPC via inlet 31 is converted by nozzles 43 of nozzle plate 42 into a plurality of liquid jets travelling perpendicularly to the cooling surface of cold device 30 through the low-pressure chamber LPC; and that the liquid coolant applied to the low-pressure chamber LPC via inlet 32 produces a planar flow of the liquid in contact with and parallel to the cooled surface of the cold plate. As a result, that the pulsatile jets flow as jet streams through the planar flow of liquid coolant circulated through the low-pressure chamber. Such an arrangement produces a highly turbulent film on the inner surface of cold plate 34, thereby providing a high degree of heat-transfer with respect to the device CD to be cooled in contact with the outer face of the cold plate.
Theoretically, the best dissipation performance will be proportional to the speed of the jets. For demonstration purposes, let us assume:
(a) Low viscosity coolant (like: water, 1 cps), fully Newtonian, and having low surface tension (35 dyne/cm);
(b) Given maxim value for the high-pressure pulse (1.1 bar at the peak);
(c) Given flow capacity of the high-pressure pulse (0.4 cc per pulse); and
(d) Jet speed of 12 m/sec;
The jet speed can be achieved using nozzles having a diameter larger than 60 microns, while H/d=0.2. The volume of the coolant injected by an array of 10 nozzles for T1 pulse length, is presented in Table 1:
It is clear that for the given parameters, if the period of T1=800 msec is needed, and if 10 nozzles are required as well, the scenario will not be able to be supported by a single pump configuration (
The maximal effective area per jet for different low-pressure chamber heights is presented in Table 2, which sets forth the maximal effective area as a function of nozzle diameter and low-pressure chamber height (B) for an array of 10 nozzles.
It is clear that there is an optimal value for B. As the number of jets is increased, the overlap between jets is increased, and the capability to dissipate higher power densities will accordingly be increased. On the other hand, if the power density value is not high, it is not necessary to implement an “overkill” system.
The above examples demonstrate the flexibility of the present invention to adapt the system configuration according to the requirements of the chip designer, and to operate the system at frequencies related to the on-going heat generation.
The Embodiment of FIGS. 14-16In all other respects, the apparatus illustrated in
As shown by the pressure vs time graph of
While the invention has been described with respect to two preferred embodiments, it will be appreciated that these have been set forth merely for purposes of example, and that many variations, modifications and other applications of the invention made be made.
Claims
1. A method of cooling electronic or other devices by:
- bringing the device to be cooled into thermal contact with one face of a cold plate having high thermal conductivity; and
- applying a plurality of liquid jets of a liquid coolant to the opposite face of the cold plate at spaced locations thereon;
- characterized in that said plurality of liquid jets are applied in pulses as pulsatile jets.
2. The method according to claim 1, further characterized in that said liquid coolant is also circulated as a planar-flow liquid in contact with and parallel to said opposite face of the cold plate, such that said plurality of pulsatile jets of the liquid coolant flow as immersed jet streams through said planar-flow liquid coolant circulated in contact with and parallel to said opposite face of the cold plate.
3. The method according to claim 2, wherein said planar-flow liquid coolant circulated in contact with and parallel to said opposite face of the cold plate is flowing in pulses.
4. The method according to claim 3, wherein said pulses of planar-flow liquid coolant are applied in between the pulses of said pulsatile jets of liquid coolant.
5. The method according to claim 3, wherein said pulsatile jets of liquid coolant are applied via a nozzle plate between a high-pressure chamber for the liquid coolant used to produce said pulsatile jets, and a low-pressure chamber through which the liquid coolant flows as said planar-flow;
- said nozzle plate being formed with a plurality of nozzle orifices such that the liquid coolant within the high-pressure chamber is ejected as said pulsatile jets into the planar-flow liquid coolant within the low-pressure chamber, and flows as immersed jet streams therethrough to said opposite face of the cold plate.
6. The method according to claim 5, wherein the liquid coolant used for producing said pulsatile is applied as pulses to said high-pressure chamber in between pulses applied to said low-pressure chamber producing said planar-flow.
7. A method of cooling electronic or other devices by:
- bringing the device to be cooled into contact with one face of a cold plate having high thermal conductivity;
- and applying a plurality of liquid jets of a liquid coolant to the opposite face of the cold plate perpendicular thereto and at spaced locations thereof;
- characterized in that said liquid coolant is also circulated as a planar-flow liquid in contact with and parallel to said opposite face of the cold plate, such that said plurality of pulsatile jets of the liquid coolant applied perpendicularly to said opposite face of the cold plate flow as immersed jet streams through said planar-flow liquid coolant circulated in contact with and parallel to said opposite face of the cold plate.
8. The method according to claim 7, wherein said plurality of liquid jets are applied in pulses as pulsatile jets.
9. The method according to claim 8, wherein said planar-flow liquid coolant circulated in contact with and parallel to said opposite face of the cold plate is also applied in pulses.
10. The method according to claim 9, wherein said pulses of planar-flow liquid coolant are applied in between the pulses of pulsatile jets of liquid coolant.
11. Apparatus for cooling electronic or other devices, comprising:
- a body member including a wall of high thermal conductivity serving as a cold plate having an outer face to be brought into thermal contact with the device to be cooled;
- and a plural-jet applicator for applying a plurality of liquid jets of a liquid coolant to the opposite face of the cold plate perpendicularly thereto and at spaced locations thereon;
- characterized in that said plural-jet applicator applies said jets in pulses as pulsatile jets.
12. The apparatus according to claim 11, wherein said plural-jet applicator includes:
- a high-pressure chamber for the liquid coolant to be used for producing said pulsatile jets;
- a nozzle plate serving as a wall between said high-pressure chamber and said opposite face of the cold plate; said nozzle plate being spaced from said opposite face of the cold plate and being formed with a plurality of nozzle orifices effective to produce said plurality of liquid jets of the liquid coolant applied to said opposite of the cold plate;
- and pumping means for pumping said liquid coolant into said high-pressure chamber to produce said pulsatile liquid jets applied to said opposite face of the cold plate.
13. The apparatus according to claim 12,
- wherein the space between said nozzle plate and said opposite face of the cold plate defines a low-pressure chamber;
- and wherein said pumping means also pumps said liquid coolant into said low-pressure chamber to produce a planar-flow liquid between and parallel to said nozzle plate and said opposite face of the cold plate such that said plurality of pulsatile jets of the liquid coolant flow as immersed jet streams through said planar-flow liquid coolant.
14. The apparatus according to claim 13, wherein said pulsatile pumping means pump said liquid coolant into said low-pressure chamber also in the form of pulses.
15. The apparatus according to claim 13,
- wherein said low-pressure chamber includes a cavity formed in said opposite face of the cold plate covered by said nozzle plate;
- said opposite face of the cold plate being formed with a liquid coolant circuit including an inlet manifold on one side of said cavity, an outlet manifold on the opposite side of said cavity, and a plurality of feed lines from each manifold leading to said cavity.
16. The apparatus according to claim 13, wherein said pumping means is controlled to apply the pulses of the liquid coolant to said low-pressure chamber in between the pulses of the liquid coolant applied to said high-pressure chamber.
17. The apparatus according to claim 13, wherein said pumping means comprises a reciprocatory pump having one side designed to produce high-pressure pulses and connected to said high-pressure chamber, and an opposite side designed to produce low-pressure pulses and connected to said low-pressure chamber.
18. The apparatus according to claim 13, wherein said pumping means comprises:
- a first pump producing high-pressure pulses applied to said high-pressure chamber;
- and a second pump producing low-pressure pulses applied to said low-pressure chamber.
19. The apparatus according to claim 13, wherein said pumping means comprises a pump for pressurizing the liquid coolant, and a valve distributor connected to the outlet end of the pump for alternatingly directing the pressurized liquid coolant at the pump outlet to said high-pressure chamber and said low-pressure chamber.
20. The apparatus according to claim 19, wherein said apparatus further comprises a plurality of said body members for cooling a plurality of devices, each body member having a said plural-jet applicator including a said high-pressure chamber, and a said low-pressure chamber; there being a valve distributor for each of said body members connected to said pump for alternatingly directing the pressurized liquid coolant at the pump outlet to said high-pressure chambers and low-pressure chambers of the plurality of body members.
Type: Application
Filed: Jul 13, 2006
Publication Date: May 14, 2009
Applicant: PulsaCool Ltd. (RaAnana)
Inventor: Yehoshua Sheinman (RaAnana)
Application Number: 11/988,685
International Classification: F28D 15/00 (20060101);