Top Loading Wedge with Adjustably Engageable Bottom Apparatus and Method
A non-hydraulic dredge comprised of a vaned conveyor/traction/drive assembly. A bi-directional embodiment is disclosed. An elevation adjustment and obstruction override embodiment as disclosed.
This application claims the benefit of U.S. Provisional Application Nos. 60/691,724 filed Jun. 17, 2005; 60/712,228 filed Aug. 29, 2005; 60/723,485 filed Oct. 4, 2005; 60/736,886 filed Nov. 15, 2005; and 60/800,172 filed May 13, 2006.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention is in the field of earth and other material handling, in particular dredging.
2. Related Art
Traditional hydraulic dredging is known to have manifest problems with efficiency, accuracy, and material control. Traditional dredging involves hydraulically pumping fluid from the bottom of the body of water after a cutter of one of several types is used to disrupt mud, silt or gravel on the bed of the body of water. On the surface, solid and liquid matter is separated. Typically, 90% of the material pumped from the bottom of the body of water is fluid, which is highly inefficient. Another technique is a drag line or bucket dredge which must repeatedly haul up bucket full of material from the bottom, one bucket at time which is inefficient because it is slow.
Both of these prior methods create plumes of sediment in the body of water. These plumes can be highly problematic, especially when the body of the water may be polluted by material such as heavy metals or PCBs.
There is a need in the art for a more efficient apparatus and technique for lifting mud, sediment and gravel from the bottom of a body of water. There remains a continuing need in the art for durability, economy, and operability in a range of conditions. There is also a need in the general earth moving arts for a more efficient apparatus and technique for lifting earth, loose rock, sand, mud or other material from any area, including dry land, quarries, oil sand recovery, oil or other spill recovery, reclamation in areas that may be dry but also includes swamp, bog, peat, tundra, taiga and the like.
Further challenges in the art of shallow water non-hydraulic dredging include efficient turning of the dredge and avoiding or overriding obstructions on the bottom of the body of water. There is a need in the art for a bi-directional non-hydraulic dredge. There is a further need in the art for a mechanism for meeting and/or coming obstructions such as trees, rocks or the like on the bottom of the body of water being dredged. As always, there are continuing needs for economy, flexibility, durability and efficiency.
In maneuvering a non-hydraulic shallow water dredge steering and positioning, particularly in a current, create problems not readily addressed by normal marine steering and propulsion systems. There is a need in the art for bottom engaging steering and positioning systems.
SUMMARY OF THE INVENTIONThe disclosed embodiment of the present invention is a non-hydraulic dredge. The apparatus includes a conveyor or other similar moving belt or chain with a plurality of vanes or cutters attached to it. The conveyor and vanes are at least partially submerged and disposed to be in contact with the bottom of the body of water to be dredged, at least in part. As the conveyor moves over the bottom material, the vanes enter the solid material, cut and section it and then direct the solid matter towards a cutting and lifting apparatus. Although the disclosed embodiment is a dredge for using on submerged materials such as mud, silt or gravel, it is within the scope of the present invention that the invention be used for any earthly material moving on dry or wet ground, submerged or otherwise, including but not limited to hard packed earth, loose earth, dirt, mud, sand, gravel, swamp, bog, peat, tundra or taiga.
In one embodiment of the present invention, the entire conveyor and vane assembly is submerged entirely. In this embodiment, a horizontal cutter and riser apparatus trails the conveyor/vane apparatus. The cutter is underneath the section of bottom material. Disposed in close cooperation with the cutter is a riser or lifting apparatus. The lifting apparatus deposits the section that cut portion of bottom material onto a conveyor. This conveyor conveys the section of cut bottom material above the surface of the water and deposits it a hopper.
In another embodiment of the invention, only a portion of the conveyor/vane assembly is in contact with the bottom of the body of water. Another portion of the conveyor extends above the surface of the water and over a hopper for disposal of the section of cut portions of bottom material. In this lifting function, the conveyor/vane assembly works in close cooperation with a lifting throat which also extends from the cutter beneath the surface of the bottom of the body of water and extends to above the surface of the water. At the top, trailing end of the throat, the sectioned material is deposited from the conveyor/vane assembly into a hopper.
In another aspect of the present invention, the wedge may be operated in either direction. Bidirectional cutters and material elevation apparatuses enable bi-directional capability. In another embodiment of the present invention, the wedge is equipped with an adjustable apparatus so that the flap, bottom engaging portion of the apparatus may remain level in its engagement in the bottom of the body of water as the depth of the water and consequently the elevation of the non-hydraulic change. Moreover, in another aspect of the invention, a obstruction override and avoidance apparatus is enabled.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
Referring now to the drawings where like numbers designate like elements,
Disposed to work in close cooperation with the vanes 2 at their lowermost and deepest penetration into the bottom material is a substantially horizontal cutter blade 4. The cutter blade 4 is positioned and maintained by a lower support structure 5. The lower support structure 5 is also integrally formed or assembled with a lifting throat providing a surface disposed to work in close cooperation with the outer edge of each of the plurality of vanes. The lower support structure 5 extends upwards and rearwards relative to the direction of travel (arrow A). The lower support structure extends above the surface of the water, as does the upper and rearward portion of the conveyor vane assembly. Extending the length of the lower support unit and, optionally, above it is a side shield 14. The side shield may be disposed in close cooperation with the sides of the vanes 2.
In operation, the conveyor rotates in a clockwise direction as depicted in
In a second version of the present invention, a third wheel is used to configure the conveyor vane assembly into a wedge, see
Similar to the previous embodiment, a cutting blade 106 is disposed horizontally and beneath the surface of the bottom material in order to cut and separate sections of material presented to the cutter blade by the advancing conveyor/vane assembly. The cutting blade 106 is backed by the lower support structure 104 and, as before, flanked by a shield 105 on either side. A discharge chute 15 again is oriented to deposit the cut and lifted sections of bottom material into a receiving structure.
In operation, as before, the conveyor 102 rotates around the wheels and translates between them in a clockwise direction as depicted in
In the embodiment depicted in
Material is cut and advanced onto the lifting conveyor 209 by a cutter blade 204, which is again disposed to be substantially horizontal and beneath the surface of the bottom material. The cutting blade 204 is attached to a mold board or lifter 203 which raises the cut portion of bottom material onto the lift conveyor 209. The forward advancement of the dredge as indicated by arrow A serves to force the blade 204 forward to cut the material and also to urge the material onto the lift conveyor 209. The lift conveyor 209 includes upper and lower wheels 212 and, optionally, intermediate idler wheels 214 and a lower support shield 213 internally, as best seen in
In advance of the cutter blade 204 is a traction device indicated generally at 220. This device is again comprised of a conveyor, belt, chain or other flexible rotating assembly 206. Disposed on the belt 206 are cleats or vanes 207. This traction device may be driven through one or more of its wheels 214A. The traction device is disposed immediately before the cutter blade 4 in the depicted embodiment. Optionally, the traction device may be placed farther in advance. As with the previous embodiment, the vanes or cleats 207 rotate clockwise as depicted in the figures such that the rotation of belt presents each vane in turn at the leading edge of the traction device for cutting into the surface end of the bottom material. As the traction device travels over the bottom, each vane on the bottom of the traction device that has embedded itself into the bottom material remains stable relative to the bottom material around it as the traction device and dredge assembly moves over it. In the depicted embodiment, the vanes serve to section the bottom material and present the bottom material in sections to the cutter blade 204 for cutting.
A support structure for the traction device and separate lift conveyor embodiment of the present invention is presented in
The traction device in the embodiment depicted in
Collapsible throat 302, in the depicted embodiment has two parts, 312 and 314, lower component 312 includes a cutter 316. In the depicted embodiment, lower component 312 and cutter 316 may pivotably rotate counterclockwise in
Another embodiment of the present invention is depicted in
In
Efficient operation of the dredge is optimized if engagement surface 411 remains level, or at least substantially parallel with the slope or grade of the top surface of the bottom material of the body of water. Operating problems will include maintaining this flat engagement of bottom engagement surface 411 with the bottom material when the depth of the water changes. Another problem is meeting and overcoming without damage, delay, or unnecessary failure to dredge a portion of the bottom when an obstruction is met. In the depicted embodiment, adjustable tensioners provide for flexible and user selectable adjustment of the angle and position of the overall non-hydraulic dredge 401 and conveyor in order to meet these and overcome these operational problems.
In the depicted embodiment, at least one of formed portions 433 are mounted such that they can move relative to the bottom of the body of water and/or to the hull on which they are mounted. In particular, front member 433a may be pivoted, substantially around pivot point 412 to extend forward of the rest of the overall dredge assembly 401 or towards the bow of the hull by extension of telescoping arm 450. Likewise, front bottom roller 432b may be extended or retracted through the use of telescoping arm 437 on which it is mounted. Telescoping arms 437 may be further mounted on a pivot point 452 in order to accommodate a change angle between bottom engaging surface 411 and front frame member 433a and the conveyor riding on it. Alternatively or additionally, additional adjustments in depth, elevation of the bottom engaging surface or the angled relationship between back frame member 433b, the conveyor riding on it and bottom engaging surface 411 may be made by extending or retracting rear bottom roller 432c through the use of telescoping arm 438. In the depicted embodiment, telescoping arm 438 is mounted at a bottom end of rear support frame element 433b and extends or retracts substantially parallel to the long dimension of rear frame element 433b.
The embodiment as depicted in
Another operational problem is meeting and overcoming obstructions. If a semi-submerged rock or tree is met by the dredge, the compression of telescoping arm 437 would be capable of narrowing dimension C in order to allow the leading edge of the engagement surface 401 (that portion of the conveyor turning around bottom front roller 432b) to rise up over the obstruction. Alternatively or additionally, the entire assembly 401 may pivot upwardly and rearwardly relative to the hull, or, in a direction opposite to indicated direction D in
In the embodiment depicted in
The drive chain 503 engages with the teeth of the drive gears 502 in order to rotate the chain. Attached to the chain is belt 505, which provides a continuous surface from one side wall 501 to a second side wall (obscured in the side view of
In operation, as the drive chain 503 and belt 505 rotate clockwise, each successive vane 504 is driven by the weight of the dredge into the bottom material 512 in the vicinity of leading drive wheel 502. This sediment or sand material is also being penetrated by the leading edge of the substantially vertical side wall 501. As the dredge moves forward, a section of sediment is cut by the combination of each successive vane 504 with a first and second side wall 501. Simultaneously, the pressure of at least one vane being driven rearward against the sediment or other material 512 drives the dredge forward. In the depicted embodiment, four vanes 504 are fully engaged with the bottom material at all times, providing propulsion.
Thus, the belt 505, sidewalls 501, and vanes 504 cut the sediment to be lifted into a section having a top (with belt 505) side (at side plates 501) front and back (successive vanes 504). The section of material to be lifted is completed by a substantially horizontal cut into the bottom material by cutter bar 510 at level 513. As the dredge advances, a section of material 514 is cut by the cutter bar 510, which cut comprises the sixth and final side of the section of material to be lifted. Immediately behind cutter bar 510 are a plurality of transverse plates 508 which together comprise a lifting throat. After the cutter bar 510 has completed a section, the continuing rotation of the chain/belt/vane assembly lifts each section against the curvilinear contour of the throat 508 and around the trailing drive wheel 502. After a sufficient degree of rotation, gravity holds the section of material 514 against the belt as it rises upwards.
In the depicted embodiment, at the upper extent of the drive chain/belt/vane assembly, this assembly is angled such that as it rounds wheel 502A, the force of gravity causes each sediment section to fall from the assembly into a receiving device such as any of those described hereinabove, for example a conveyor or hopper.
In order to accommodate travel over possible buried objects, the cutter bar 510 and partitioned throat 508 assembly is designed to retract. The cutter bar 510 and each transverse section 508 of the throat are disposed to be held in place by and slide along guide rails 509. The guide rails are attached to the side walls 501. An upper terminal transverse throat panel 508 is in contact with the piston of hydraulic arm 507. The pressure exerted by this arm is selectable by an operator, in order to maintain a selected pressure for cutting the material being worked upon and also for maintaining a selected “break away” pressure at which the cutter bar and panels will retract when brought into contact with a submerged object such as a large rock, tree, debris or otherwise. When encountering such an obstruction, the transverse panels of the throat 508 and cutter bar retract upwards and rearwards along the guide tracks 509 and are retained therein until such time as the obstacle has been traveled over by the dredge 500. At that time, the pressure of the hydraulic arm 507 acts to return the throat downwards and forwards repositioning the throat and also the cutter bar 510 in reestablishing cutting engagement with the bottom material.
Steering and Positioning MechanismsIn operation, a typical non-hydraulic dredge has a dredging breadth as wide as the dredge head. In order to dredge an area, the dredge will need to make a first pass which will be as wide as the head breadth and then make successive passes. Preferably each pass is adjacent to the previous pass in order to dredge the entire bottom surface as required. In a current or possibly a wind, at the end of the pass it may be problematic to properly position the dredge hull to ensure that the second pass is optimally adjacent to the first pass. Additionally, should conventional hydraulic steering control methods (a propeller and rudder) be used, a certain amount of time will be expended in motoring past the end of the first pass, turning and repositioning the vessel in the opposite direction to begin a second pass. Accordingly, the positioning anchors of the present invention insure a proper beginning position for a next pass relative to a previous pass and also reduce turning time. A side anchor, that is starboard 621 or port 623, at an operators discretion, is mechanically, in the depicted embodiment hydraulically, extended vertically downwards until it engages the bottom of the body of water being dredged. The positioning anchor is driven into the bottom of the body of water to a depth sufficient to maintain a position of the dredge during a turning operation. After the positioning anchor is driven to the sufficient depth, the dredge head 640 is disengaged from the bottom of the body of water, as by buoyancy compensation, mechanical retraction, extension of the positioning anchor itself, or any combination of these. Thereafter, the hull is turned around the positioning anchor. Turning may be achieved by a conventional propeller and rudder, side thrusters 630, a bottom engaging rudder as described below, or any combination thereof. Being anchored, the hull will turn in a radius centered on the engaged anchor. After turning 180 degrees, the hull will be properly positioned for a next pass that will be adjacent to the previous pass. When in its proper position, the dredge head is re-engaged with the bottom of the body of water and anchor is retracted from the extended position, again hydraulically in the depicted embodiment. Then the next dredging pass is initiated. In the depicted embodiment, the outboard heads positioning anchors 621 and 623 are substantially in line with the outer edge of the dredge head 640, such that they are as far apart as the dredge head is wide.
Bottom Engaging RudderFor further control in a non-hydraulic dredge operation, typically in medium or shallow depths of water, a bottom engaging directional rudder is disclosed. In
In
In operation, the bottom engaging rudder is lowered vertically, with hydraulics in the depicted embodiment, until it engages the bottom material. As the hull 700 is propelled forward by other means, for example a propeller, the bottom engaging rudder 720 rolls forward, cutting its way through the bottom material. When needed to steer, turn or otherwise control the position and direction of the hull 700, an operator engages an actuator 730 also, hydraulic in the depicted embodiment, to pivot the boom 710 as the user selects from side to side to turn the hull.
In the depicted embodiment, the positioning anchors appear on the bow of the hull and the bottom engaging rudder on the stern. It is within the scope of the present invention that positioning anchors and bottom engaging devices such as the rudder 720 may all be attached to the hull at any point; bow, stern, sides or bottom.
Cleat and Fin CombinationA novel cleat and fin arrangement is disclosed in
As can be seen in
Another novel aspect of the present invention is that in addition to the absence of a sediment plume such as created by hydraulic dredging techniques or clam shell buckets in the prior art, the dredge of the present invention may further reduce sedimentation with the advantageous use of sediment containment skirts. As depicted in
In some areas, including certain harbors, marinas and the like, certain instructions are known to exist in and under the sediment comprising the bottom of the waterway. For example, some floating docks are anchored by a network of chains. In some applications, it is advantageous to provide a continuously present device for deflecting such underwater obstacles and protecting the dredge and its operating parts from those obstacles.
Depicted in
In
The guard rail 1002 may be disposed to present only an edge to the direction of travel, thereby minimally impeding forward progress and the power needed to attain it. The leading edge of guard rail 1002 may optionally extend ahead of the leading edge of the side walls 1004, with a direction of travel being in either direction. In operation, underwater obstructions contact the leading edge of the guard rail 1002 and, as the dredge moves forward, the guard rail and dredge rise and/or the obstruction sinks, thereby allowing the dredge assembly to travel over the obstruction.
A further embodiment of the present invention is depicted in
Each pontoon 1106 has mounted thereon a propulsion device. In the depicted embodiment, the propulsion device is a rotating track 1110 mounted around a perimeter of each pontoon. Each track 1110 submerges below a water level 1112 to drivingly engage a bottom surface 1114. A new bottom surface 1116 trails the dredge assembly. The contents of the pontoons may be controlled with ballast tanks 1120 and pumps 1122 such that their buoyancy and thereby the weight of the dredge transferred to the bottom surface through the tracks may selectively controlled, as well as the relative force exerted by the dredge assembly 1102 on the bottom material. Thus, the depicted embodiment is readily adaptable to swamp, marsh, taiga, tundra or other soft, marginal terrain for which a more amphibious device is desirable.
An off loading conveyor 1130 may be mounted to dispose of dredged material 1132 for direct deposit on an island or levee to be built or to a barge for remote deposit. Dredged material may be dumped on the conveyor 1130 directly from the dredge assembly 1102, as depicted in
As various modifications could be made to the exemplary embodiments, as described above with reference to the corresponding illustrations, without departing from the scope of the invention, it is intended that all matter contained in the foregoing description and shown in the accompanying drawings shall be interpreted as illustrative rather than limiting. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims appended hereto and their equivalents.
Claims
1. A dredge for lifting said segments of sediment comprising:
- a mounting assembly;
- a conveyor assembly, said conveyor assembly being mounted on said mounting assembly;
- a drive wheel, said drive wheel being drivingly engaged with said conveyor assembly;
- a drive generator, said drive generator being drivingly engaged with said drive wheel;
- a plurality of vanes, said plurality of vanes being attached to said conveyor assembly;
- a cutter bar, said cutter bar being disposed in working relation to said plurality of vanes, such that segments of sediment are cut as said conveyor assembly moves, the cutter bar cutting a bottom of each segment, a first vane cutting a first side of each segment and a next vane cutting an opposing side of each segment;
- said conveyor assembly being further disposed to lift each segment after said cutter bar has completed cutting each segment; and
- said conveyor assembly being flexible and mounted on at least two spaced apart wheels.
2. The dredge of claim 1 wherein said mounting assembly is a buoyant hull.
3. The dredge of claim 1 wherein said conveyor assembly is further comprised of a drive chain.
4. The dredge of claim 1 wherein said conveyor assembly is further comprised of a belt.
5. The dredge of claim 1 wherein said conveyor assembly is held substantially flat against a top surface of sediment by at least two wheels.
6. The dredge of claim 1 wherein said drive generator is selected from the group comprising: a gasoline engine, a diesel engine, an electric motor and a hydrostatic drive.
7. The dredge of claim 1 wherein at least three of said plurality of vanes are engaged with sediment as said dredge moves over the sediment.
8. The dredge of claim 1 further comprising a throat, said throat being disposed to guide each segment of sediment onto an upwards moving aspect of said conveyor assembly.
9. The dredge of claim 8 wherein said throat is comprised of a plurality of transverse plates.
10. The dredge of claim 9 wherein said plurality of transverse plates are disposed to slide along a guide, said guide being mounted on at least one side plate.
11. The dredge of claim 9 wherein said cutter bar is also a first of said plurality of transverse plates.
12. The dredge of claim 9 wherein said plurality of transverse plates is held in a first position by a throat position maintenance device.
13. The dredge of claim 12 wherein said throat position maintenance device is an hydraulic cylinder and piston.
14. The dredge of claim 9 wherein said transverse plates are maintained in a first position and disposed to retract from said first position to a retracted position in response to contact with a submerged object.
15. The dredge of claim 1 wherein said conveyor assembly is disposed to deposit segments of sediment in a receiving assembly.
16. The dredge of claim 15 wherein said deposition of said segments of sediment is by gravity.
17. The dredge of claim 1 further comprising at least one side plate.
18. The dredge of claim 12 wherein said side plate is disposed to cut a third side of each segment of sediment.
19. The dredge of claim 18 further comprising a second side plate, said second side plate being disposed to cut a fourth side of each segment of sediment.
20. The dredge of claim 1 wherein at least two adjacent ones of said plurality of vanes are maintained substantially parallel to one another while engaged with sediment.
21. The dredge of claim 1 further comprising containment skirts around said conveyor assembly.
22. A method of dredging segments of sediment comprising:
- deploying a mounting assembly;
- said mounting assembly having a conveyor assembly being mounted thereon;
- driving said conveyor assembly with a drive wheel, said drive wheel being drivingly engaged with said conveyor assembly;
- powering said drive wheel with a drive generator, said drive generator being drivingly engaged with said drive wheel;
- sectioning sediment with a plurality of vanes, said plurality of vanes being attached to said conveyor assembly;
- cutting said sections with a cutter bar, said cutter bar being disposed in working relation to said plurality of vanes, such that segments of sediment are cut as said conveyor assembly moves, the cutter bar cutting a bottom of each segment, a first vane cutting a first side of each segment and a next vane cutting an opposing side of each segment; and
- lifting said segments with said conveyor assembly, said conveyor assembly being further disposed to lift each segment after said cutter bar has completed cutting each segment;
- wherein, said conveyor assembly is flexible and is mounted on at least two spaced apart wheels.
23. A method of building a dredge for lifting segments of sediment comprising:
- providing a mounting assembly;
- mounting a conveyor assembly on said mounting assembly;
- engaging a drive wheel with said conveyor assembly;
- engaging a drive generator with said drive wheel;
- attaching a plurality of vanes to said conveyor assembly;
- disposing a cutter bar in working relation to said plurality of vanes, such that segments of sediment are cut as said conveyor assembly moves, the cutter bar cutting a bottom of each segment, a first vane cutting a first side of each segment and a next vane cutting an opposing side of each segment; and
- deploying said conveyor assembly to lift each segment after said cutter bar has completed cutting each segment;
- wherein, said conveyor assembly being flexible and mounted on at least two spaced apart wheels.
24. The dredge of claim 1 further comprising a guard rail.
25. The dredge of claim 24 wherein said guard rail is disposed to be the deepest penetrating component of the dredge.
26. The dredge of claim 1 further comprising tracks mounted on said overall dredge assembly, said tracks being disposed to selectively engage a bottom surface of a body of water.
27. The dredge of claim 1 further comprising pontoons.
28. The dredge of claim 1 further comprising pontoons having buoyancy control ballast tanks.
29. The dredge of claim 1 further comprising pontoons and rotating tracks mounted on said pontoons, said rotating tracks being disposed to selectively engage a bottom surface of a body of water.
Type: Application
Filed: Jun 16, 2006
Publication Date: May 21, 2009
Inventor: Michael Platt (Yates City, IL)
Application Number: 11/917,658
International Classification: E02F 3/08 (20060101); B21D 39/00 (20060101);