Acoustic Valve Mechanisms
A valve for a personal auditory system is described. The auditory system is capable of converting between an acoustic signal and an electrical signal. The auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system. The valve includes a free floating electrode and a second electrode adjacent to free floating electrode. An electric signal that is generated by the second electrode moves the free floating electrode to substantially open or close the acoustic pathway.
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This non-provisional application claims priority to U.S. Provisional Application No. 61/104,589 filed on Oct. 10, 2008 entitled “Acoustic Switch Mechanism” and U.S. Provisional Application No. 61/165,746 entitled “Acoustic Valve Mechanism” and filed on Apr. 1, 2009 the contents of both of which are incorporated herein by reference in their entireties.
TECHNICAL FIELDThis patent application relates to acoustic valve assemblies which allow a vent to be created within an auditory system.
BACKGROUND OF THE INVENTIONHearing aids use directional microphones to improve the signal to noise ratio in locations where there are multiple sources of sound. The most useful source of sound is generally in front of the listener. If there are not many sources of sound, or if the useful source is not in front of the listener, it is advantageous to change the microphone directionality. This is accomplished in current hearing instruments by using more than one microphone. Most designs use a matched pair of omni-directional microphones. The microphones must be very closely matched, or the electronics must be able to compensate for any differences between the microphones. This is difficult to accomplish, adds to the overall expense of manufacturing, and reduces the reliability of the hearing instrument. Another approach is to use one-directional microphone and one non-directional microphones. The drawback of this approach is that three microphone openings are required on the surface of the hearing instrument.
Receiver in Canal style hearing instruments are devices which are sold in open-fitting versions for people with mild impairment. The open fitting allows natural sound to reach the ear. This sound is supplemented by amplified high frequency sound from the hearing instrument receiver. The open fitting eliminates problems with occlusion, which makes the sound of chewing and one's own voice seem unnaturally loud. When the hearing instrument wearer is in a noisy environment, a closed fitting would be preferred. The closed fitting allows the instrument to have greater control over the sound to reach the ear. The closed fitting also offers increased directivity, noise reduction, and other features which increase intelligibility.
A need, therefore, exists for a hearing instrument which can provide the benefits of open and closed fitting.
For a more complete understanding of the disclosure, reference should be made to the following detailed description and accompanying drawings wherein:
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity. It will further be appreciated that certain actions and/or steps may be described or depicted in a particular order of occurrence while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein.
DETAILED DESCRIPTIONWhile the present disclosure is susceptible to various modifications and alternative forms, certain embodiments are shown by way of example in the drawings and these embodiments will be described in detail herein. It will be understood, however, that this disclosure is not intended to limit the invention to the particular forms described, but to the contrary, the invention is intended to cover all modifications, alternatives, and equivalents falling within the spirit and scope of the invention defined by the appended claims.
The present invention generally relates to acoustic valve assemblies which may be part of auditory systems. The assemblies may be positioned within the auditory system, adjacent to a microphone/receiver, and between the speaker/microphone and the area outside the ear. Put another way, in an embodiment, the valve may be attached to the sealed back volume of a microphone. When the valve is open, the microphone will have a directional pattern. When the valve is closed, the pattern will be non-directional. Various methods are described below for actuation of the valve to create a vent within the auditory device or system, including mechanical actuation and electromagnetic actuation.
In an embodiment, a valve is provided for a personal auditory system. The auditory system may be capable of converting between an acoustic signal and an electrical signal. The auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system. The valve has: a free floating electrode; a second electrode adjacent to free floating electrode; wherein an electric signal generated by the second electrode moves the free floating electrode to substantially open or close the acoustic pathway.
In an embodiment, the valve also has a third electrode, wherein the free floating electrode is positioned between the second electrode and the third electrode, wherein an electric signal generated by the third electrode moves the free floating electrode to substantially open or close the acoustic pathway.
In an embodiment, the valve is positioned within a microphone.
In another embodiment, a valve is provided for an auditory system. The auditory system may be capable of converting between an acoustic signal and an electrical signal. The auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system. The valve has a housing; a magnetic member located within the housing capable of generating a magnetic force; an armature adjacent to the magnetic member wherein the magnetic member generates a magnetic force towards the armature; and a coil adjacent to the armature, wherein energizing of the coil attracts or repels the armature to substantially open or close the acoustic pathway.
In an embodiment, the valve also has a spring member associated with the armature, wherein the spring member applies a force to the armature to open the acoustic pathway.
In an embodiment, the valve also has a diaphragm coupled to the armature and positioned between the armature and the exterior of the auditory system wherein movement of the diaphragm opens or closes the acoustic pathway.
In yet another embodiment, a valve is provided for an auditory system. The auditory system may be capable of converting between an acoustic signal and an electrical signal. The auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system. The valve has a magnetic member; and a coil substantially surrounding the magnetic member; wherein a magnetic field generated by the coil moves the magnetic member to substantially open or close the acoustic pathway.
In an embodiment, the magnetic member is positioned within a housing and the coil surrounds the housing.
In an embodiment, the housing has a port wherein movement of the magnetic member towards the port causes closing of the acoustic pathway.
In an embodiment, the valve also has a sleeve attached to the magnetic member.
In another embodiment, a valve is provided for an auditory system. The auditory system may be capable of converting between an acoustic signal and an electrical signal. The auditory system has a housing and further has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system. The valve has a peg element fitted within the housing; a spring member coupled to the peg element wherein the spring member provides a restoring force to the peg element; and means for actuation of the peg element from a first position to a second position within the housing wherein such actuation substantially closes the acoustic pathway in the second position; and means for locking the peg element, or releasing the peg element, from the second position.
In an embodiment, the peg has a protruding member from a surface of the peg.
In an embodiment, the means for locking the peg element comprises a cam formed in the housing having a grooved surface sized to receive the protruding member.
In an embodiment, the acoustic pathway includes a port in the housing wherein the peg covers the port when the acoustic pathway is closed.
Mechanical Actuation (FIGS. 1-13)A cam 14 is shown which fits concentrically around the peg element 8.
The positioning of the protrusion 9 along the channel 16 is dependent upon actuation of the cap 10. A first actuation (such as pressing down upon the cap 10) may move the protrusion 9 from location 19 to location 17 along the channel 16, thereby pushing the peg element 8 against the spring 18 and putting the assembly 2 in a closed position. A second actuation of the cap 10 may cause the spring 18 to place a force against the peg element 8 and subsequently move the protrusion 9 along the channel 16 back to location 19 where it is held in an open position.
In another embodiment, the valve can be magnetically powered, so that the valve position can be controlled by the electronics of the hearing instrument. The electronics in turn may be controlled by a remote control, or a processing unit may make decisions regarding the best valve setting based on the acoustic signals picked up by the microphones. The valve can be mounted directly to the microphone, or be connected through tubing. The magnetic motor is designed to be bi-stable, so that power is only consumed when the valve changes state. No power is required in between changes of state.
EMBODIMENT 1 Moving ArmatureIn a first embodiment, illustrated in
The armature 106 is held away from a bobbin 108 by a spring 110, thereby keeping the valve in an open position. Air can flow through the tube 112, bobbin 108 and out through the cover 114. If the coil 116 is energized, the armature 106 will move toward the bobbin 108. Once it reaches the bobbin 108, the armature 106 will be attracted to the magnet 104. The attraction will, most likely, overcome the stiffness of the spring 110, thereby holding the valve in a closed position. A gasket material 118 can be incorporated to improve an air tight seal of the valve. If a reverse current is applied to the coil 116, it will reduce the magnetic field from the magnet 104, allowing the spring 110 to return the armature 106 to the open position.
To reduce the current requirements of the coil signal, a small circuit may be incorporated with the valve. The circuit would, most likely, accept a continuous low power logic signal from the hearing instrument electronics, and convert the signal into short pulses required to operate the valve.
EMBODIMENT 2In another embodiment, shown in
When a pulse of current is applied to the coil 310, the field in one of the gaps 308 will be temporarily reduced, while the field in the opposing gap will be strengthened. A drop of ferrofluid 306 is attracted to the gaps, and is used to form a seal across the magnetic gap. When current flows through the coil 310, the magnetic field weakens in one gap, and strengthens in the other. The fluid 312 will move to the gap with the strongest field. When the current is removed, the fluid 306 will remain in place. Not shown is a housing. This housing is assembled around the magnetic system to create a path for sound from the rear volume of the microphone through one of the magnetic gaps. When ferrofluid 306 is in this gap, no sound may enter the rear of the microphone. This embodiment has an advantage in that the valve 300 may make little sound when in operation. This embodiment has no moving mechanical parts with the exception of the drop of fluid 312, so it may be robust against mechanical shock and contamination from dirt or ear wax.
EMBODIMENT 4 Moving MagnetIn an embodiment, shown in
The primary elements are the same as those described in Embodiment 4 (see
An assembly 600, illustrated in
The valve assemblies described above can function in place of a second microphone in systems involving matched pairs of microphones. The valve assemblies may remove the need for closely matched pairs of microphones.
The valve assemblies described above can also be used to open or close a back-vent in a receiver. The low frequency output of a balanced armature receiver can be increased by opening a vent in the devices back-volume. The valve assemblies will allow one receiver to function with the same performance as two different receivers depending on the state of the valve. Areas of application for this feature include hearing-aids and audio earphones where different and distinct low frequency output levels are desired at different times.
In another embodiment, the present invention generally relates to a semiconductor device which may be constructed with two fixed electrodes separated by an air gap. Between the electrodes is a third free-floating electrode that can be polarized to either of the fixed electrode polarities to electrostatically deflect the free plate/electrode toward either of the fixed electrodes. The electrostatic attraction to either of the fixed electrodes opens or closes either of the acoustic paths through the semiconductor device.
Turning now to the drawings and referring now to
The cover 1020 may be constructed from, for example, Silicon Nitride, or like materials which produce the desired properties. The cover 1020 may be cylindrical in shape, though other shapes are also contemplated. The cover 1020 may have a diameter or length in a range from 300 um to 1000 um and may have a thickness in a range from 0.5 um to 5 um. Members 1040 may extend from a surface 1060 of the cover 1020. The members 1040 may have a length in a range from 1.0 um to 10 um.
A front electrode 1080 may be embedded within the cover 1020 via, for example, a semiconductor process such as CVD (Chemical Vapor Deposition.) The electrode 1080 may be constructed from, for example, Polycrystalline silicon, or like materials which produce the desired properties. The electrode 1080 may have a thickness in a range from 0.5 um to 1 um and may have a length or diameter in a range from 300 um to 1000 um. The front electrode 1080 may hold a charge in a range from 1V to 50V. The front electrode 1080 is a fixed, conductive electrode required to provide the electrostatic attraction or repulsion to a free floating electrode 1200 (which will be discussed below). An external polarizing voltage can be electrically applied to the electrode 1080. The members 1040 may enable a space to be created when the free floating electrode 1200 is disposed towards the front electrode 1080 as a result of a change in polarity caused by the external voltage.
The cover 1020 may have an outer perimeter portion 1100 which rests upon a rear electrode 1120. The rear electrode 1120 may have a diameter or length in a range from 500 um to 2000 um. The rear electrode 1120 may have a thickness in a range from 100 um to 1000 um and may be constructed from, for example, highly doped Silicon, or like materials which produce the desired properties. The rear electrode 1120 is a fixed, conductive electrode required to provide the electrostatic attraction or repulsion to the free floating electrode 1200. An external polarizing voltage can be electrically applied to the electrode 1120. The rear electrode 1120, in an embodiment, represents a conductive silicon substrate which overlaps the free floating electrode 1200 about its outside periphery.
The free floating electrode, or diaphragm, 1200 may be positioned on the rear electrode 1120. The free floating electrode 1200 may have a diameter in a range from 300 um to 1000 um. The radius is sufficient to enable a portion 1220 of the free floating electrode 1200 to extend beyond the inner radius of the rear electrode 1120. The free floating electrode 1200 is a mechanically actuated plate within the switch 1000. It is a conductive electrode which may have little to no mechanical restriction. An external polarizing voltage can be electrically applied to the electrode 1200. The free floating electrode 1200 has an external insulating layer to prevent shorting to either of the fixed electrodes. The insulating material may be, for example Silicon dioxide or like materials which produce the desired properties. In another embodiment, an insulating material may be applied to the front electrode 1080 and/or the rear electrode 1120.
When the switch mechanism 1000 is actuated, the free floating electrode 1200 is electrostatically forced to be in physical contact with the rear electrode 1120. The physical overlap between the rear electrode 1120 and the free floating electrode 1200 provides a restriction to the acoustic path through the device formed by holes 1310 in the front electrode, around the outside periphery of the free floating electrode, and through the rear electrode thereby closing the acoustic switch 1000, as indicated by arrow 1500 in
The acoustic switch mechanism 1000 has three terminals to provide application of a voltage to each of the three electrodes 1080, 1120, 1200. The source for the voltage may be, for example, a battery or a dedicated integrated circuit. By applying a polarizing voltage to the three electrodes 1080, 1120, 1200 in the correct order and polarity to generate electrostatic attraction and repulsion, the switch mechanism 1000 can be electrostatically opened or closed. Provided in
Controlling the polarity of the floating electrode 1200 allows opening and closing of an acoustic pathway.
By opening or closing an acoustic port in a dual-port directional microphone, the user can switch the functionality from an omni-directional functionality to directional functionality while utilizing only one microphone. A typical omni-directional microphone contains only one acoustic inlet port 3020 which allows sound to impinge upon one (front) side of an acoustic transducer 3040. In comparison, a typical directional, or a pressure differential microphone 2000 is one that contains two acoustic inlet ports 2020, 2040, each opening to opposite sides (front and rear) of a single acoustic transducer 2010, as illustrated in
In a hearing aid worn in-the-ear, an acoustic switch can be constructed to reside in the vent path, allowing the hearing instrument circuitry to open or close the vent to enable additional features, such as higher gain or reduction in low-frequency background noise. A vent in a hearing aid is a tube which connects the inner ear canal cavity with the outside, ambient environment, used to reduce occlusion and improve patient comfort. In some embodiments, the negative implication of using a vent is that it reduces the available gain of the hearing aid due to a shorter acoustic path between the microphone outside of the ear and the speaker inside the ear canal. By utilizing an acoustic switch, the acoustic vent can be closed in certain situations to allow use of higher gain.
By utilizing semiconductor technology, smaller functional devices can be created, enabling use in miniature microphones and hearing aids. Electrostatic activation allows acoustic switching with minimal current consumption, since electrostatic devices draw little to no current. This is extremely important in low current devices, such as miniature microphones and hearing aids. A floating electrode design for the switch mechanism allows contact area and open area to be maximized during switch close/open, enabling a good acoustic seal during switch closing and low air resistance in the acoustic path during an open state.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. It should be understood that the illustrated embodiments are exemplary only, and should not be taken as limiting the scope of the invention.
Claims
1. A valve for an personal auditory system, the auditory system capable of converting between an acoustic signal and an electrical signal, wherein the auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system, the valve comprising:
- a free floating electrode;
- a second electrode adjacent to free floating electrode;
- wherein an electric signal generated by the second electrode moves the free floating electrode to substantially open or close the acoustic pathway.
2. The valve of claim 1 further comprising;
- a third electrode, wherein the free floating electrode is positioned between the second electrode and the third electrode, wherein an electric signal generated by the third electrode moves the free floating electrode to substantially open or close the acoustic pathway.
3. The valve of claim 1 being positioned within a microphone.
4. A valve for an auditory system, the auditory system capable of converting between an acoustic signal and an electrical signal, wherein the auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system, the valve comprising:
- a housing;
- a magnetic member located within the housing capable of generating a magnetic force;
- an armature adjacent to the magnetic member wherein the magnetic member generates a magnetic force towards the armature;
- a coil adjacent to the armature, wherein energizing of the coil attracts or repels the armature to substantially open or close the acoustic pathway.
5. The valve of claim 4 further comprising:
- a spring member associated with the armature, wherein the spring member applies a force to the armature to open the acoustic pathway.
6. The valve of claim 4 further comprising:
- a diaphragm coupled to the armature and positioned between the armature and the exterior of the auditory system wherein movement of the diaphragm opens or closes the acoustic pathway.
7. A valve for an auditory system, the auditory system capable of converting between an acoustic signal and an electrical signal, wherein the auditory system has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system, the valve comprising:
- a magnetic member;
- coil substantially surrounding the magnetic member;
- wherein a magnetic field generated by the coil moves the magnetic member to substantially open or close the acoustic pathway.
8. The valve of claim 7 wherein the magnetic member is positioned within a housing and the coil surrounds the housing.
9. The valve of claim 8 wherein the housing has a port wherein movement of the magnetic member towards the port causes closing of the acoustic pathway.
10. The valve of claim 7 further comprising:
- a sleeve attached to the magnetic member.
11. A valve for an auditory system, the auditory system capable of converting between an acoustic signal and an electrical signal, wherein the auditory system has a housing and further has an acoustic pathway through which an acoustic signal may travel between a first point exterior to the auditory system and a second point interior to the auditory system, the valve comprising:
- a peg element fitted within the housing;
- a spring member coupled to the peg element wherein the spring member provides a restoring force to the peg element;
- means for actuation of the peg element from a first position to a second position within the housing wherein such actuation substantially closes the acoustic pathway in the second position; and
- means for locking the peg element, or releasing the peg element, from the second position.
12. The valve of claim 11 wherein the peg has a protruding member from a surface of the peg.
13. The valve of claim 12 wherein the means for locking the peg element comprises a cam formed in the housing having a grooved surface sized to receive the protruding member.
14. The valve of claim 11 wherein the acoustic pathway includes a port in the housing wherein the peg covers the port when the acoustic pathway is closed.
Type: Application
Filed: Oct 7, 2009
Publication Date: May 6, 2010
Applicant: KNOWLES ELECTRONICS, LLC (Itasca, IL)
Inventors: Thomas E. Miller (Arlington Heights, IL), William A. Ryan (Elgin, IL), Joseph S. Heidenreich (Lake Zurich, IL), Ryan S. Scott (New York City, NY), Daniel Repplinger (Hawthorn Woods, IL)
Application Number: 12/574,832
International Classification: H04R 25/00 (20060101);