ELECTRIC CONNECTION BOX
An electric connection box has a circuit board, a conductive member (a first bus bar, a second bus bar, a first connection fitting, a second connection fitting, or a lead terminal) connected to the circuit board and extending in the direction away from the circuit board, a relay provided at the end of the conductive member which is located on the opposite side of the circuit board, and a case for receiving the circuit board and having an opening provided at a position corresponding to the relay. The relay is exposed at the opening to the outside of the case.
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The present invention relates to an electric connection box.
BACKGROUND ARTPatent Literature 1 has been well-known as a conventional electric connection box. This electric connection box is constituted by housing an electric circuit, which is constituted by, for example, holding a wire on an insulating plate, inside of a case. Provided on the outer surface of the case is a housing member for housing such as a relay. A terminal connected with the electric circuit is positioned inside of this housing member. This terminal is constituted so as to be connected with such as a relay housed inside of the housing member.
These days, downsizing of electric connection boxes has been demanded. As in the above configuration, when forming the housing member for providing a relay on the outer surface of the case, the housing member is needed to house the relay, and therefore be formed larger than the outer dimension of the relay. Thus, it has been difficult to downsize an electric connection box.
Considering the foregoing, the relay may be connected to the circuit board by such as, for example, soldering. This may omit the housing member provided in the case, and thereby downsizing an electric connection box.
However, when the relay is provided on the circuit board, almost no clearance is formed between the relay and the circuit board, and thus, the heat generated from the relay may remain between the relay and the circuit board. Then, it is concerned that a crack caused by expansion and suppression of the circuit board may occur in the soldered part between the relay and the circuit board, and the connection reliability of the soldered part may be degraded.
[Patent Literature 1]: Japanese Unexamined Patent Application Publication No. H08-84422
DISCLOSURE OF THE INVENTIONThe present invention has been made on the basis of the above circumstances, with an object of providing an electric connection box with improved connection reliability between a switching member and a circuit board.
The present invention relates to an electric connection box, comprising a circuit board, a conductive member which is connected with the circuit board and is extending in the direction away from the circuit board, a switching member provided at the end of the conductive member which is located on the opposite side of the circuit board, and a case for housing the circuit board and having an opening in the position corresponding to the switching member, wherein the switching member is exposed at the opening to the outside of the case.
The above-mentioned conductive member forms a clearance between the circuit board and the switching member, so that remaining of the heat generated from the switching member can be suppressed. Furthermore, the switching member is exposed to the outside of the case, so that the heat generated from the switching member can be efficiently released to the outside of the case. This can suppress the temperature rise of the circuit board caused by the heat generated from the switching member, so as the expansion and contraction of the circuit board caused by the temperature change. As a result, the connection reliability between the conductive member and the circuit board can be improved, and thereby the connection reliability between the switching member and the circuit board can be improved.
According to the present invention, the connection reliability between the switching member and the circuit board can be improved by improving the heat radiation performance of the switching member.
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- 10 . . . electric connection box
- 12 . . . circuit board
- 15 . . . first bus bar (conductive member, connection fitting)
- 16 . . . second bus bar (conductive member, connection fitting)
- 24 . . . case body (case)
- 25 . . . cover (case)
- 34 . . . relay
- 42 . . . first connection fitting (conductive member, connection fitting)
- 43 . . . second connection fitting (conductive member, connection fitting)
- 49 . . . lead terminal (conductive member)
- 50 . . . lead protruding surface
- 56 . . . opening
- 57 . . . upper wall opening (opening)
In reference to
As shown in
In addition, as shown in
As shown in
As shown in
As shown in
The ECU 26 is constituted by housing an ECU substrate not shown. The ECU substrate and the circuit board 12 are connected via an ECU connecting terminal 28 provided in a manner so as to penetrate the ECU 26 and the cover 25. The ECU connecting terminal 28 is connected with the circuit board 12 at a position closer to the upper end of the circuit board 12 in
Provided on the upper and side faces of the case body 24 in
The lower end of the case body 24 is bulging to the right direction in
A plurality of connector housing members 14 for attaching connectors are provided on the wall surface of the case body 24 in the front side of the page of
The cover 25 is, as shown in
Then, as shown in
As shown in
As shown in
As shown in
In each mounting member 45, formed on the wall in the left rear side in
As shown in
The second bus bar 16 is formed by press-molding a metal plate material. As shown in
The first connection fitting 42 is formed by press-molding a metal plate material. As shown in
As shown in
As mentioned, connecting the lead terminal 49 with the second bus bar 16, the first connection fitting 42, and the second connection fitting 43 allows the relay 34 to be provided in the frame 20 in a posture so that the lead protruding surface 50 is facing upward.
As shown in
In addition, as shown in
The above-mentioned extension part 52, the first connection fitting 42, and the second connection fitting 43 allow the circuit board 12 and the relay 34 to be connected, with a spacing there between.
In the cover 25, an opening 56 is formed on the bottom and left side surfaces of the relay housing member 35 in
In the present embodiment, as shown in
Next, working and effect of the present embodiment is described. In the present embodiment, the circuit board 12 and the relay 34 are connected with a spacing there between, so that the heat generated from the relay 34 when applying power to the same can be suppressed to remain between the relay 34 and the circuit board 12. In addition, all the six walls composing the relay 34 are exposed to the area outside of the cover 25, and thus, the heat generated from the relay 34 is quickly released to the area outside of the cover 25. This suppresses the temperature rise of the circuit board 12 caused by the heat generated from the relay 34, so as the expansion and contraction of the circuit board 12 caused by temperature change. As a result, in the connecting parts between the first bus bar 15 and the circuit board 12, between the first connection fitting 42 and the circuit board 12, and between the second connection fitting 43 and the circuit board 12, generation of cracks in, for example, soldered parts can be suppressed. This can improve the connection reliability between the relay 34 and the circuit board 12.
And also, in the present embodiment, the lead terminal 49 in the relay 34 is welded to the second bus bar 16, the first connection fitting 42, and the second connection fitting 43. This can simplify the connection structure in comparison with the case of connecting the lead terminal 49 with the connection fittings by so-called a tuning fork terminal where, for example, a pair of holding parts are provide in the tips of the second bus bar 16, the first connection fitting 42, and the second connection fitting 43 in the relay 34 side, so as to hold the lead terminal 49 between these holding parts.
In addition, power application to the relay 34 causes heat to be generated from the relay 34. This heat is transmitted to the lead terminal 49. The lead protruding surface 50 having a plurality of protruding lead terminals 49 is formed in the relay 34, and thereby concentrating the heat generated from the relay parts to this lead protruding surface 50. The heat is then transmitted from the lead protruding surface 50 to the air outside of the case 11. Density of the air to which the heat has been transmitted decreases, causing the air to rise and then be released from the lead protruding surface 50. In the present embodiment, the relay 34 is placed in a posture so that the lead protruding surface 50 of the relay 34 is facing upward. This allows the air to which the heat has been transmitted to easily rise up from the lead protruding surface 50, since the lead protruding surface 50 is facing upward. Along with this, new air at a relatively low temperature comes in from the neighbors. As mentioned, while applying power to the relay 34, the lead protruding surface 50 is in contact with air at a relatively low temperature. Consequently, the heat dissipation property of the relay 34 is improved.
Embodiment 2Next, in reference to
A lead terminal 60A as a conductive member in the present invention is inserted into a through hole not shown formed in the circuit board 12, and soldered to the conductive path on the circuit board 12.
On the other hand, a lead terminal 60B not as a conductive member in the present invention is welded to the lead connecting part 53 in the second bus bar 16 by a known method. The above lead terminal 60B is not connected to the circuit board 12, and is not therefore a conductive member in the present invention.
As mentioned above, the lead terminal 60A and the circuit board 12 are soldered while the lead terminal 60B and the second bus bar 16 are soldered, so that the relay 34 and the circuit board 12 are connected each other with a spacing there between.
The configurations other than the above are nearly the same as Embodiment 1, and thus, the same numerals are allotted to the same members so as to omit repetitive descriptions thereof.
The present embodiment can simplify the structure, in comparison with the case of consisting the conductive member from the parts other than the lead terminal.
Embodiment 3Next, in reference to
Each mounting wall 61 is capable of housing the relay connecting part 53 in the second bus bar 16, the first connection fitting 42, and the second connection fitting 43.
The relay 34 is housed within each relay fitting member 44, with the lead protruding surface 50 faced in the horizontal direction. In the present embodiment, the relay 34 is housed in a manner so as to face to the obliquely right rear direction in
As shown in
In the present embodiment, as shown in
The configurations other than the above are nearly the same as Embodiment 1, and thus, the same numerals are allotted to the same members so as to omit repetitive descriptions thereof.
In the present embodiment, the relay 34 is provided in a posture so that the lead protruding surface 50 is facing the side of the circuit board 12 (the horizontal direction). Since the lead protruding surface 50 is facing in the horizontal direction, the air to which the heat has been transmitted can easily rise up from the lead protruding surface 50. Along with this, new air at a relatively low temperature comes in from the neighbors. Consequently, the heat dissipation property of the relay 34 is improved.
Embodiment 4Next, in reference to
A lead terminal 70A as a conductive member is inserted into a through hole not shown formed in the circuit board 12, and soldered to the conductive path on the circuit board 12.
A lead terminal 70B not as a conductive member is welded to the relay connecting part 53 in the second bus bar 16 by a known method.
As mentioned above, the lead terminal 70A as a conductive member and the circuit board 12 are soldered, while the lead terminal 70B not as a conductive member and the second bus bar 16 are soldered, so that the relay 34 and the circuit board 12 are connected each other with a spacing there between.
The configurations other than the above are nearly the same as Embodiment 3, and thus, the same numerals are allotted to the same members so as to omit repetitive descriptions thereof.
The present embodiment can simplify the structure, in comparison with the case of consisting the conductive member from the parts other than the lead terminal.
Other EmbodimentsWith embodiments of the present invention described above with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and the embodiments as below, for example, can be within the scope of the present invention.
(1) The lead terminals 49, 60A, 60B, 70A and 70B may be connected with the second bus bar 16, the first connection fitting 42, and the second connection fitting 43 by soldering.
(2) The relay 34 may be provided in a posture so that the lead protruding surface 50 is facing, for example, downward in
(3) In the present embodiment, the lead protruding surface 50 having a plurality of protruding lead terminals 49 is formed in the relay 34, however, the present invention is not limited to this, and a plurality of the lead terminals 49 may be protruded from different surfaces in a plurality of the relays 34.
(4) As a switching member, a semiconductor device may be used.
Claims
1-7. (canceled)
8. An electric connection box, comprising: wherein the switching member is exposed at the opening to the outside of the case.
- a circuit board,
- a conductive member which is connected with the circuit board and is extending in the direction away from the circuit board,
- a switching member provided at the end of the conductive member which is located on the opposite side of the circuit board, and
- a case for housing the circuit board and provided with an opening in a position corresponding to the switching member,
9. The electric connection box according to claim 8, wherein the switching member is a relay.
10. The electric connection box according to claim 9, wherein the relay is provided with a lead protruding surface from which a plurality of lead terminals are protruding outward, while the relay is provided in a posture so that the lead protruding surface is facing in the vertical direction to gravity.
11. The electric connection box according to claim 10, wherein the relay is provided in a posture so that the lead protruding surface is facing upward.
12. The electric connection box according to claim 11, wherein the conductive member is a connection fitting that is welded or soldered to a lead terminal in the switching member.
13. The electric connection box according to claim 11, wherein the conductive member is constituted by extending a lead terminal in the switching member to the side of the circuit board.
14. The electric connection box according to claim 9, wherein the relay is provided with a lead protruding surface from which a plurality of lead terminals are protruding outward, and provided in a posture so that the lead protruding surface is facing in the horizontal direction.
15. The electric connection box according to claim 14, wherein the conductive member is a connection fitting that is welded or soldered to a lead terminal in the switching member.
16. The electric connection box according to claim 14, wherein the conductive member is constituted by extending a lead terminal in the switching member to the side of the circuit board.
17. The electric connection box according to claim 8, wherein the conductive member is a connection fitting that is welded or soldered to a lead terminal in the switching member.
18. The electric connection box according to claim 8, wherein the conductive member is constituted by extending a lead terminal in the switching member to the side of the circuit board.
Type: Application
Filed: Jul 4, 2008
Publication Date: Jul 1, 2010
Patent Grant number: 8710377
Applicants: AUTONETWORKS TECHNOLOGIES, LTD. (Yokkaichi-shi, Mie), SUMITOMO WIRING SYSTEMS, LTD. (Yokkaichi-shi, Mie), SUMITOMO ELECTRIC INDUSTRIES, LTD. (Osaka-shi, Osaka)
Inventors: Manabu Hashikura (Yokkaichi-shi), Tatsuya Shimizu (Yokkaichi-shi)
Application Number: 12/451,670
International Classification: H02G 3/08 (20060101);