APPARATUS AND METHOD FOR OPEN THREAD, REUSABLE, NO-WASTE COLLAPSIBLE TUBE DISPENSERS WITH CONTROL RIBS AND/OR DETENT
At least one collapsible tube for containing at least one product, comprising: external flexible thread form on flexible throat coupled to flexible shoulder. The flexible throat and flexible shoulder flatten to dispense essentially all the contained product. The flexible shoulder may include a raised detent for stopping a cap and/or raised flexible ribs to control the direction of flattening the flexible shoulder. At least one cap for the collapsible tube including an interior bulge or an interior rim, both for urging an included interior thread form to engage with an external flexible thread form included in the flexible throat, and further including a lower surface to engage with the raised detent, and/or internal ribs and/or internal posts to engage with the raised flexible ribs. Manufacturing methods for the collapsible tubes and caps, and these items as products of the manufacturing processes.
This application is a continuation of U.S. patent application Ser. No. 11/677,571, filed Feb. 21, 2007, which claims priority to Provisional Application 60/775,752 filed Feb. 21, 2006, and is a continuation-in-part of U.S. application Ser. Nos. 10/928,676 filed Aug. 26, 2004 and 10/928,957 also filed Aug. 26, 2004, all of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The invention relates to open thread screw and cap mechanisms with particular application to forming collapsible tube dispensers.
2. Background Information
This application is a continuation in part of two applications previously filed for the applicants disclosing reusable, collapsible tube dispensers. While the earliest collapsible tube dispensers in the US patent database date from the early nineteenth century, there were problems reported with the prior art which the previous applications addressed, namely:
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- The prior art collapsible tubes do not lend themselves both to being reusable and supporting the complete, controlled dispensing of their contents. As the term is used herein, reusable will refer to the capability to dispense small, or controlled, portions of the contents multiple times, perhaps on different occasions. Reusable may further refer to the capability to refill the contents multiple times. And reusable may further refer to a container, which can be cleaned, and refilled with differing contents.
- With the exception of some one-time use containers, prior art collapsible tube dispensers typically possess a rigid shoulder and a rigid throat. The rigid throat provides an exterior, rigid screw. This exterior rigid screw mates with a cap providing a matching interior screw pattern. When the cap is screwed onto the exterior screw of the throat, a seal is formed, which seals in the contents of the collapsible tube.
There are several terms which will be used herein:
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- Personal care products include, but are not limited to, cosmetics, facial care products, skin care products, over-the-counter health products, and/or hair care products.
- Open thread screws have threads that taper away from the body, or remain of constant thickness. Up until the parent applications, using these open thread screws required that the throat and the threads of a collapsible tube be essentially rigid. An essentially rigid throat on a collapsible tube dispenser virtually guarantees that some of the tube contents will not readily leave the tube, causing the tube to waste some of its contents. The rigid shoulder further guarantees this waste.
There is a local coordinate system in
The engagement of an exterior screw thread and matching interior screw is shown in the expanded view of the prior art open screw thread 22 in
To summarize from the parent applications, what is needed and has been addressed in them are reusable collapsible tubes able to dispense essentially all of its contents.
SUMMARY OF THE INVENTIONIn the inventors' experiments with the collapsible tubes disclosed in the parent applications, two problems were found, either or both of which can adversely affect the use of those collapsible tubes. The first problem stems from over tightening the cap, which in certain instances can apply a counter pressure to the flexible throat, causing it to break the seal formed with the cap. The second problem comes from the flexibility of the flexible shoulder, which can be misdirected when squeezed, causing the contained product to be dispensed erratically.
Certain embodiments of the invention include a collapsible tube for containing at least one product, comprising: an external flexible thread form on a flexible throat coupled to a flexible shoulder. The flexible throat and the flexible shoulder flatten to dispense essentially all of the contained product. The external flexible thread form mates with an internal thread form, included in the cap, urging the flexible throat to seal against the cap when the cap is twisted onto the flexible throat. And the external flexible thread form further includes at least two external open threads.
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- The flexible shoulder may comprise a raised detent near the widest circumference of the flexible shoulder that stops a cap when twisted onto the flexible throat at a final position.
- Alternatively, the flexible shoulder may comprise at least two raised flexible ribs to control the flattening of the flexible shoulder in a single direction.
- Or the flexible shoulder may comprise both the raised detent for stopping the cap and the raised flexible ribs to control the flattening, which may be preferred in certain situations.
The raised detent may include a raised rim near the widest circumference of the flexible shoulder sufficient to create a barrier to the cap turning beyond when the cap is in the final position.
The raised detent may include at least one gap for engaging with a bump on the cap to create a cue indicating to a user that the final position has been reached.
In embodiments where the flexible shoulder includes raised ribs, the flexible shoulder may include at least two external raised ribs and/or at least two of an internal raised ribs. The number of external or internal raised ribs may be even or odd, and may further be at most twenty four.
Aspects of the invention include manufacturing the collapsible tube with the flexible shoulder including the raised detent by molding a first injected material to create the collapsible tube with the raised detent included in the flexible shoulder. Certain embodiments of the invention include the collapsible tube with the raised detent as a product of this manufacturing process.
Aspects of the invention include manufacturing the collapsible tube with the raised flexible ribs by molding a first injected material to create the collapsible tube with the raised flexible ribs included in the flexible shoulder. Certain embodiments of the invention include the collapsible tube with the flexible ribs as a product of this manufacturing process.
Certain embodiments include a cap for the collapsible tube, including an interior bulge to act upon the flexible throat to urge the flexible throat to engage the internal thread form and the external flexible thread form or an interior rim to act upon the flexible throat to urge the flexible throat to engage the internal thread and the external flexible thread form.
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- The cap for the collapsible tube with the flexible shoulder including the raised detent may include a lower surface to engage with the raised detent to stop the cap from twisting past the final position.
- The cap for the collapsible tube with the flexible shoulder including raised flexible ribs may include an internal rib that snaps over the raised flexible ribs to indicate the cap turning to the final position or an internal post with sufficient length to snap over the raised flexible ribs of the flexible throat as the cap is turned into the final position, producing a cue indicating to the user that the final position has been reached.
Aspects of the invention include manufacturing the cap for collapsible tube with the raised detent on the flexible shoulder by molding a second injected material to create the cap including the lower surface for engaging the raised detent on the flexible shoulder of the collapsible tube. Certain embodiments include the cap with the lower surface as a product of this process.
Other aspects of the invention include manufacturing the cap for the collapsible tube with a flexible shoulder including raised ribs by either molding the second material to create the cap with the internal rib for snapping over the raised flexible ribs or to create the cap with the internal post for snapping over the raised flexible ribs. Either of these caps are products of this process.
Using the collapsible tube permits dispensing essentially all of the contained product, which is advantageous in a variety of fields where today everyone is forced to waste the last part of the contained product. This is valuable in such diverse areas of application as pharmaceuticals, personal care products, paints, toothpaste, foods, glues, hazardous chemicals, viscous plastics, and grease products.
The invention relates to open thread screw and cap mechanisms with particular application to forming collapsible tube dispensers.
Certain embodiments of the invention include a collapsible tube 500 for containing at least one contained product 900, comprising: an external flexible thread form on a flexible throat 502 coupled to a flexible shoulder 504, as shown in
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- The flexible shoulder 504 may include a raised detent 512 near the widest circumference of the flexible shoulder 504 as shown in
FIGS. 2A to 2C , and 5A to 5D. The raised detent stops a cap 800 when twisted onto the flexible throat 502 at a final position as shown inFIGS. 7A to 7C . - Alternatively, the flexible shoulder 504 may comprise at least two raised flexible ribs 505 as shown in
FIGS. 3A to 4C . These raised ribs serve to control the flattening of the flexible shoulder 504 in a single direction. - Or the flexible shoulder 504 may comprise both the raised detent 512 for stopping the cap 800 and the raised flexible ribs 505 to control the flattening, which may be preferred in certain situations and is shown in
FIGS. 5A to 5D .
- The flexible shoulder 504 may include a raised detent 512 near the widest circumference of the flexible shoulder 504 as shown in
The raised detent 512 may include a raised rim 516 near the widest circumference of the flexible shoulder 504 as shown in
The raised detent 512 may include at least one gap 514 for engaging with a bump 824 of the cap 800 to create a cue indicating to a user that the final position has been reached as shown in
In embodiments where the flexible shoulder 504 includes raised ribs, the flexible throat may include at least two external raised ribs and/or at least two of an internal raised ribs, as seen in the following examples:
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FIG. 3A shows one side of the flexible shoulder 504 including a first external raised rib 505-1.FIGS. 3B and 5B show the flexible shoulder including a first external raised rib 505-1 and a second external raised rib 505-2.FIGS. 3C and 5C show the flexible shoulder including a first internal raised rib 507-1 and a second internal raised rib 507-2.FIGS. 3D and 5D show the flexible shoulder including both a first external raised rib 505-1 and a second external raised rib 505-2, as well as a first internal raised rib 507-1 and a second internal raised rib 507-2.FIGS. 4A and 5A show one side of the flexible shoulder including a first external raised rib 505-1 and a second external raised rib 505-2, which when the flexible shoulder is symmetric with its other side, would thus include four external raised ribs. In certain embodiments, this may be a preferred configuration.FIG. 4B shows the flexible shoulder including more than four external raised ribs, in fact including a first external raised rib 505-1, a second external raised rib 505-2, a third external raised rib 505-3, a fourth external raised rib 505-4, a fifth external raised rib 505-5 and a sixth external raised rib 505-6.FIG. 4C shows the flexible shoulder including an odd number of external raised ribs, in fact including a first external raised rib 505-1, a second external raised rib 505-2, a third external raised rib 505-3, a fourth external raised rib 505-4, and a fifth external raised rib 505-5.- Various embodiments of the flexible shoulder may have an even or odd number of external or internal raised ribs. The number these internal and/or external raised ribs may further be at most twenty four.
Using the collapsible tube 500 permits dispensing essentially all of the contained product 900 as shown in
A contained product 900 will be referred to herein as a viscous plastic product when it is viscous enough to be pressed out of a collapsible squeeze tube to form a blob or a line for various purposes, such as caulk or other sealants, a compound used to create a braille letter, or other identifying mark on items for the blind, or a decorative substance that is not simply paint but creates texture and mass when applied, or at least one compound that dries when exposed to air forming durable shapes, marks, seals, decorations, and the like.
The collapsible tube 500 may preferably be made of at least one flexible thermoset elastomeric and/or flexible thermoplastic elastomer. Elastomeric plastics include, but not limited to, urethane, polyvinyl chloride, ThermoPlastic elastomer Olefin (TPO), Thermal PolyVinyl chloride (TPV), ThermoPlasRubber (TPR) and/or Silicone based compounds. The cap 800 to which the flexible threads mate may also be manufactured using existing collapsible tube manufacturing technology and materials.
Aspects of the invention include manufacturing the collapsible tube 500 with the flexible shoulder 504 including the raised detent 512 by molding a first injected material to create the collapsible tube with the raised detent included in the flexible shoulder. Certain embodiments of the invention include the collapsible tube with the raised detent as a product of this manufacturing process.
Another aspect of the invention includes manufacturing the collapsible tube 500 with the raised flexible ribs 505 by molding the first injected material to create the collapsible tube with the raised flexible ribs included in the flexible shoulder 504. Certain embodiments of the invention include the collapsible tube with the flexible ribs as a product of this manufacturing process.
As used herein, the first injected material may but is not limited to, at least one thermoset elastomeric and/or thermoplastic elastomer. Elastomeric plastics include, but not limited to, urethane, polyvinyl chloride, ThermoPlastic elastomer Olefin (TPO), Thermal PolyVinyl chloride (TPV), ThermoPlasRubber (TPR) and/or Silicone based compounds.
Other manufacturing processes may be used to make embodiments of the collapsible tube 500. The threads on the flexible throat 502, the flexible shoulder 504, and when applicable, the collapsible tube body 506, are preferably made of flexible materials including, but are not limited to, at least one thermoset elastomeric and/or thermoplastic elastomer. Elastomeric plastics include, but not limited to, urethane, polyvinyl chloride, ThermoPlastic elastomer Olefin (TPO), Thermal PolyVinyl chloride (TPV), ThermoPlasRubber (TPR) and/or Silicone based compounds.
An elastomeric plastic is typically a polymer blend or compound, which above its melting temperature, exhibits a thermoplastic behavior enabling it to be shaped into a fabricated article, such as a collapsible tube or cap. When the article is within its design temperature range, it exhibits elastomeric behavior without cross-linking during fabrication. The fabrication process is reversible. The article can be reprocessed and remolded. The method of making these collapsible tubes 500 may include, but is not limited to, using a mold, into which the material(s) are injected and/or blown. The material may be injected one or more times. When material is injected more than one time, the process is often known as a multi-shot molding.
Certain embodiments include a cap 800 for the collapsible tube 500 as shown in
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- The cap 800, for the collapsible tube 500 with the flexible shoulder 504 including the raised detent 512, may include a lower surface 830 to engage with the raised detent to stop the cap from twisting past the final position as shown in
FIGS. 7A to 7C . - The cap 800, for the collapsible tube 500 with the flexible shoulder 504 including raised flexible ribs 505, may include an internal post 823 that snaps over a raised flexible rib 505-1 to indicate the cap turning is in the final position as shown in
FIGS. 8A and 8B . - The cap 800 may include a bump 824 engaging the gap 514 in the raised detent 512 as the cap is turned into the final position, producing a cue indicating to the user that the final position has been reached, as shown in
FIGS. 9A through 9D . The may include the internal post 823 as shown inFIGS. 9A and 9B , or may not include the internal post as shown inFIGS. 9C and 9D .
- The cap 800, for the collapsible tube 500 with the flexible shoulder 504 including the raised detent 512, may include a lower surface 830 to engage with the raised detent to stop the cap from twisting past the final position as shown in
In further detail,
In
In
The cap 800 shown in the preceding Figures may preferably be made from the second injected material containing at least one rigid thermoset elastomeric and/or rigid thermoplastic elastomer. Elastomeric plastics include, but not limited to, urethane, polyvinyl chloride, ThermoPlastic elastomer Olefin (TPO), Thermal PolyVinyl chloride (TPV), ThermoPlasRubber (TPR) and/or Silicone based compounds. The cap to which the flexible threads mate may also be manufactured using existing cap molding technology and materials. The interior bulge 802 on the cap that inserts into the flexible throat 502 may also be a standard cap design. The interior rim 822 on the cap that inserts into the flexible throat 502 may also be a standard cap design. These caps may also be made from conventional cap materials.
Aspects of the invention include manufacturing the cap 800 for collapsible tube 500 with the raised detent 512 on the flexible shoulder 504 by molding a second injected material to create the cap including the lower surface for engaging the raised detent on the flexible shoulder 504 of the collapsible tube. Certain embodiments include the cap with the lower surface as a product of this process.
Other aspects of the invention include manufacturing the cap 800 for the collapsible tube 500 with a flexible shoulder 504 including raised ribs by either molding the second material to create the cap with the internal rib for snapping over the raised flexible ribs 505 or to create the cap with the internal post for snapping over the raised flexible ribs. Either of these caps are products of this process.
In further detail,
The collapsible tube 500 may have a tube closure, repeatedly opened and sealed shut by using a mechanical device (sometimes known as a key). Versions of key typically include a plastic cylinder with a slit in its center that slides over the open end of the tube, rolls toward the flexible throat 504 of the collapsible tube 500 to seal the tube closure, and locks itself in the closed position.
The preceding embodiments have been provided by way of example and are not meant to constrain the scope of the following claims.
Claims
1. A collapsible tube for containing at least one product, comprising: an external flexible thread form on a flexible throat coupled to a flexible shoulder; wherein said flexible shoulder comprises a raised detent near the widest circumference of said flexible shoulder that stops a cap when twisted onto said flexible throat at a final position;
- wherein said external flexible thread form mates with an internal thread form, included in said cap, urging said flexible throat to seal against said cap when said cap is twisted onto said flexible throat; wherein said external flexible thread form further comprises: at least two external open threads; and
- wherein said flexible throat and said flexible shoulder flatten to dispense essentially all of said product.
2. The collapsible tube of claim 1, further comprising:
- said flexible shoulder mating to a collapsible tube body;
- wherein said flexible throat and said flexible shoulder flatten with said collapsible tube body to dispense essentially all of said product.
3. The collapsible tube of claim 1, further comprising: said flexible shoulder mating to itself.
4. The collapsible tube of claim 1, wherein said raised detent comprises: a raised rim near said widest circumference sufficient to create a barrier to said cap turning beyond when said cap is in said final position.
5. The collapsible tube of claim 1, wherein said raised detent comprises at least one gap for engaging with a bump on said cap to create a cue indicating to a user that said final position has been reached.
6. The collapsible tube of claim 1, wherein said contained product is a member of the group consisting of a pharmaceutical product, a personal care product, a paint product, a toothpaste, a food product, a glue product, a hazardous chemical, a grease product, and a viscous plastic product.
7. The collapsible tube of claim 1, wherein said flexible shoulder comprises at least two raised flexible ribs to control the flattening of said flexible shoulder in a single direction.
8. The collapsible tube of claim 7, wherein said flexible shoulder further comprises at least two of an external of said raised flexible ribs.
9. The collapsible tube of claim 7, wherein said flexible shoulder further comprises at least two of an internal of said raised flexible ribs.
10. The cap for use with said collapsible tube of claim 1, comprising a lower surface to engage with said raised detent to stop said cap from twisting past said final position; and
- further comprising a member of the group consisting of:
- an interior bulge to act upon said flexible throat to urge said flexible throat to engage said internal thread form and said external flexible thread form; and
- an interior rim to act upon said flexible throat to urge said flexible throat to engage said internal thread and said external flexible thread form.
11. A method of manufacturing for at least one of the members of a group consisting of: said collapsible tube and said cap of claim 10, wherein said method comprises at least one member of the group consisting of the steps of:
- molding a first injected material to create said collapsible tube with said raised detent included in said flexible shoulder;
- molding a second injected material to create said cap including said lower surface for engaging said raised detent.
12. At least one member of the group consisting of said collapsible tube with said raised detent and said cap with said lower surface, as products of the process of claim 11.
13. A collapsible tube for containing at least one product, comprising: an external flexible thread form on a flexible throat coupled to a flexible shoulder; wherein said flexible shoulder comprises at least two raised flexible ribs to control the flattening of said flexible shoulder in a single direction;
- wherein said flexible throat and said flexible shoulder flatten to dispense essentially all of said product;
- wherein said external flexible thread form mates with an internal thread form, included in a cap, urging said flexible throat to seal against said cap when said cap is twisted onto said flexible throat; and
- wherein said external flexible thread form further comprises: at least two external open threads.
14. The collapsible tube of claim 13, further comprising:
- said flexible shoulder mating to a collapsible tube body;
- wherein said flexible throat and said flexible shoulder flatten with said collapsible tube body to dispense essentially all of said product.
15. The collapsible tube of claim 13, further comprising: said flexible shoulder mating to itself.
16. The collapsible tube of claim 13, wherein said flexible shoulder further comprises at least four of an external of said raised flexible ribs.
17. The collapsible tube of claim 13, wherein said flexible shoulder further comprises at least four of an internal of said raised flexible ribs.
18. The collapsible tube of claim 13, wherein said flexible shoulder further comprises a raised detent near the widest circumference of said flexible shoulder that stops said cap when twisted onto said flexible throat at a final position.
19. The collapsible tube of claim 18, wherein said raised detent comprises: a raised rim of flexible material near said widest circumference sufficient to create a barrier to said cap turning beyond when said cap is in said final position.
20. The cap for use with said collapsible tube of claim 13, comprising:
- an internal post with sufficient length to snap over said raised flexible ribs of said flexible throat as said cap is turned into said final position, producing a cue indicating to the user that said final position has been reached; wherein said cue includes at least one member of the group consisting of an auditory cue and a tactile cue; and
- wherein said cap, further comprises a member of the group consisting of:
- an interior bulge to act upon said flexible throat to urge said flexible throat to engage said internal thread form and said external flexible thread form; and
- an interior rim to act upon said flexible throat to urge said flexible throat to engage said internal thread and said external flexible thread form.
Type: Application
Filed: Mar 28, 2010
Publication Date: Jul 22, 2010
Inventors: Susan Pottish (Ukiah, CA), Scott Anderson (Ukiah, CA)
Application Number: 12/748,432
International Classification: B65D 35/00 (20060101); B65D 47/00 (20060101); B29C 45/14 (20060101);