VOLTAGE LEVEL CONVERTER WITH MIXED SIGNAL CONTROLLER
According to an embodiment, a mixed signal controller includes a fine controller, a coarse controller and a digital controller. The fine controller is operable to output an analog modulation signal responsive to an analog control signal and a voltage signal input to the fine controller. The coarse controller is operable to output a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal input to the coarse controller. The digital controller is operable to program the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the fine and coarse controllers together regulate the voltage signal at a predetermined voltage level.
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A controller is typically used to control the operation of voltage level converters such as synchronous buck or buck-boost converters. Some types of conventional controllers include a digital pulse width modulator (DPWM) for generating control signals used to operate the voltage level converter circuit, e.g., by driving the gates of transistors devices included in the voltage converter. The DPWM is a part of a closed-loop error control function for regulating the voltage output by the voltage level converter circuit. However, the feedback signals processed by the controller must be converted from the analog to digital domain prior to processing by the PID control and the DPWM. The analog-to-digital conversion process increases bias supply power consumption and induces delay. The overall phase margin of the controller is reduced when delay is added to the signal processing path. To compensate for reduced phase margin, the controller typically over-samples at higher switching frequencies. However, over-sampling increases complexity and power requirements.
In addition, a DPWM inherently has relatively low resolution compared to an analog equivalent PWM circuit. As such, the digital signals processed and output by the DPWM have restrictions on their precision, reducing the ease of designing with the DPWM as a control element in a voltage level converter circuit. The DPWM can also introduce limit cycle oscillations during operation of the voltage level converter if the digital controller is not designed properly. DPWMs also tend to be larger than their analog counterpart PWMs, consuming more silicon area and thus increasing overall system cost. Other types of digital voltage level converter control circuits tend to be implemented by converting the functionality of an equivalent analog circuit to the digital domain block-by-block. Converting an analog design to the digital domain block-by-block is inflexible and lengthens the circuit design process and may create incompatibility issues for next-generation designs.
SUMMARYAccording to an embodiment, a mixed signal controller includes a fine controller, a coarse controller and a digital controller. The fine controller is operable to output an analog modulation signal responsive to an analog control signal and a voltage signal input to the fine controller. The coarse controller is operable to output a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal input to the coarse controller. The digital controller is operable to program the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the fine and coarse controllers together regulate the voltage signal at a predetermined voltage level.
Those skilled in the art will recognize additional features and advantages upon reading the following detailed description, and upon viewing the accompanying drawings.
According to an embodiment, the mixed-signal controller 100 includes a digital controller 102 which drives a first digital-to-analog converter (DAC1) 104. The output (VDR) of DAC1 104 has a DC component (VREF) and an AC component (VRAMP) according to this embodiment as shown in
The second component of the of the analog modulation signal at node VC is a ramp component also produced by the OTA 106 when the output of the OTA 106 is coupled to a capacitor (C) as shown in the embodiment of
In one embodiment, the digital PWM signal (VR) output by the PWM comparator 108 is applied to the reset input of a reset-set latch 112. VR resets the reset-set latch 112 and a clock signal generated by the digital controller 102 sets the latch 112. In one embodiment, the output (VDRIVE) of the reset-set latch 112 controls a gate driver circuit 114. According to this embodiment, the reset-set latch 112 communicates on/off states to transistor components of the voltage level converter coupled to the gate driver circuit 114 for modulating the transistors and thus regulating the output voltage.
The digital PWM signal (VR) output by the PWM comparator 108 is also communicated back to the digital controller 102 for analysis. The digital controller 102 directly processes VR without having to perform analog-to-digital conversion. Digital circuits and state machines included in the digital controller 102 track the current operating state of the mixed-signal controller 100 and program the two DAC voltages (VDR and VDP) responsive to the state of VR so that the output voltage (VOUT) is properly regulated over time for various load and line conditions. Logic associated with the digital controller 102 can track VOUT via VC within the resolution of DAC1 104. This way, the DC component (VREF) of the DAC1 output can be adjusted to prevent windup or saturation at the control-loop control voltage node VC as will be described in more detail later herein. Adjusting VREF in this way provides a reduced complexity closed-loop startup and transient operation scheme.
The digital controller 102 is also aware of the history and sequence of commands issued to DAC1 104 and DAC2 110 which are converted to analog voltages. The converted analog voltages are then used by the OTA 106 and the PWM comparator 108 to regulate the output voltage through a combined analog (fine-control) and digital (coarse-control) control arrangement as previously described herein. The analog voltage (VDP) output by DAC2 110 can also be adjusted over time by the digital controller 102 to assist in the control function implemented by the OTA 106 and capacitor. Since VDP is a quasi-static DC value, the square-wave component of the DAC1 output (VDR) in-turn creates the sawtooth waveform present at node VC, effectively achieving PWM modulation. Thus, both analog and digital circuits are combined in a minimal way while avoiding typical DPWM resolution issues of conventional mixed-signal controllers and maximizing benefits of digital control while reducing complexity of the overall architecture. The mixed-signal controller 100 disclosed herein is very flexible and can be a building block for many voltage converter applications with fast deployment of designs through fast HDL (hardware description languages, e.g., Verilog, VHDL, System C) or other available programming languages.
In some applications, multiphase voltage level conversion is performed, e.g., using a multiphase buck converter.
The mixed-signal controller 1100 further includes high-side and low-side comparators 1108,1110. The high-side comparator 1108 indicates to the digital controller 102 when the DC component of the OTA output (VC) exceeds an upper limit (VC
The mixed-signal controller 1100 can also adjust the level of the input to DAC2 110 so that the control signal is maintained within the precision of DAC2 110. According to one embodiment, a plurality of comparators 1112 determine whether the output voltage (VOUT) is above one or more upper threshold levels or below one or more lower threshold levels, e.g., over a number of measurement periods. The digital controller 102 uses this information to adjust the level of the input to DAC2 110 to prevent windup or saturation of the PWM comparator 108 the comparators 1112 operate in a similar fashion as shown in
Four corresponding gain terms (K4, K8, K16 and K32) are assigned to each of the four different combiner outputs, respectively. The gain stage outputs are combined by a fifth combiner 1410, the output of which is input to a sixth combiner 1412. The output of the sixth combiner 1412 is sampled by a sample-and-hold latch 1414 during a sampling period (TSW). The output of the sample-and-hold latch 1414 forms the analog PWM reference signal (VDP) input to the PWM comparator 108 which is also fed back to the sixth combiner 1412 through a delay stage 1416. As such the logic 1400 evaluates how well VOUT is being regulated over the last 4, 8, 16 and 32 measurement periods (or any other desirable measurement periods). The count value accumulated over the last 4 measurement periods corresponds to the highest signal frequency, the count value accumulated over the last 32 measurement periods corresponds to the lowest signal frequency and so on. Thus, the digital controller logic 1400 can accumulate and weight the different composite count values based on frequency, e.g., by choosing appropriate gain factors. The different frequency components indicate how well VOUT is being regulated and what modifications, if any, should be made to the control signals programmed by the digital controller 102. Accordingly, the mixed-signal controller 1100 can adjust both VREF and VDP to ensure efficient and reliable system operation.
Spatially relative terms such as “under”, “below”, “lower”, “over”, “upper”, and the like, are used for ease of description to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the device in addition to different orientations than those depicted in the figures. Further, terms such as “first”, “second”, and the like, are also used to describe various elements, regions, sections, etc and are also not intended to be limiting. Like terms refer to like elements throughout the description.
As used herein, the terms “having”, “containing”, “including”, “comprising” and the like are open ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a”, “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
With the above range of variations and applications in mind, it should be understood that the present invention is not limited by the foregoing description, nor is it limited by the accompanying drawings. Instead, the present invention is limited only by the following claims and their legal equivalents.
Claims
1. A mixed signal controller, comprising:
- a fine controller operable to output an analog modulation signal responsive to an analog control signal and a voltage signal input to the fine controller;
- a coarse controller operable to output a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal input to the coarse controller; and
- a digital controller operable to program the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the fine and coarse controllers together regulate the voltage signal at a predetermined voltage level.
2. The mixed signal controller according to claim 1, wherein the fine controller comprises an integrator and the coarse controller comprises a comparator.
3. The mixed signal controller according to claim 2, wherein the integrator comprises a capacitor coupled to the output of an operational transconductance amplifier.
4. The mixed signal controller according to claim 3, further comprising a current source coupled to the output of the operational transconductance amplifier, the current source being operable to induce a sawtooth modulation waveform at the output of the operational transconductance amplifier.
5. The mixed signal controller according to claim 3, further comprising a current sense amplifier coupled to the output of the operational transconductance amplifier, the current sense amplifier being operable to induce a sawtooth modulation waveform at the output of the operational transconductance amplifier.
6. The mixed signal controller according to claim 2, wherein a first digital-to-analog converter (DAC) is operable to convert a first digital control signal output by the digital controller to the analog control signal input to the integrator and a second DAC is operable to convert a second digital control signal output by the digital controller to the analog PWM reference signal input to the comparator.
7. The mixed signal controller according to claim 6, wherein the first digital control signal comprises a first component corresponding to the predetermined voltage level and a second component comprising an asymmetrical ramp signal.
8. The mixed signal controller according to claim 6, wherein the digital controller is operable to adjust the predetermined voltage level so that the first digital control signal does not exceed a precision of the first DAC.
9. The mixed signal controller according to claim 6, wherein the digital controller is operable to adjust the analog PWM reference signal so that the second digital control signal does not exceed a precision of the second DAC.
10. The mixed signal controller according to claim 6, wherein the digital controller is operable to count how many clock pulses occur when the difference between the voltage signal and the predetermined voltage level exceeds any of a plurality of comparator thresholds during a measurement period, combine the count values associated with the different comparator thresholds to form a composite value representing whether the voltage signal tended to be above or below the predetermined voltage level during the measurement period and adjust the analog PWM reference signal responsive to the composite value so that the second digital control signal does not exceed a precision of the second DAC.
11. The mixed signal controller according to claim 10, wherein the digital controller is operable to adjust the analog PWM reference signal based on the composite value computed for each of a plurality of measurement periods.
12. The mixed signal controller according to claim 11, wherein the digital controller is operable to accumulate and weight the different composite values based on frequency.
13. The mixed signal controller according to claim 1, further comprising a comparator operable to determine whether a DC component of the analog modulation signal is above or below the predetermined voltage level and wherein the digital controller is operable to adjust the predetermined voltage level responsive to how often the DC component of the analog modulation signal falls above and/or below the predetermined voltage level.
14. The mixed signal controller according to claim 1, further comprising a latch operable to reset responsive to the digital PWM signal and to set responsive to a clock signal output by the digital controller.
15. A method of operating a mixed signal controller, comprising:
- generating an analog modulation signal having a DC component and an AC component responsive to an analog control signal and a voltage signal;
- generating a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal; and
- digitally programming the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the voltage signal is regulated at a predetermined voltage level.
16. The method according to claim 15, further comprising:
- resetting a latch responsive to the digital PWM signal; and
- setting the latch responsive to a clock signal.
17. The method according to claim 15, comprising:
- generating first and second digital control signals responsive to the digital PWM signal, the first and second digital control signals being programmed so that the voltage signal is regulated at the predetermined voltage level; and
- converting the first digital control signal to the analog control signal and the second digital control signal to the analog PWM reference signal.
18. The method according to claim 17, comprising adjusting the predetermined voltage level so that the first digital control signal does not exceed a precision of a digital-to-analog converter operable to convert the first digital control signal to the analog control signal.
19. The method according to claim 17, comprising adjusting the analog PWM reference signal so that the second digital control signal does not exceed a precision of a digital-to-analog converter operable to convert the second digital control signal to the analog PWM reference signal.
20. The method according to claim 19, comprising:
- counting how many clock pulses occur when the difference between the voltage signal and the predetermined voltage level exceeds any of a plurality of comparator thresholds during a measurement period;
- combining the count values associated with the different comparator thresholds to form a composite value representing whether the voltage signal tended to be above or below the predetermined voltage level during the measurement period; and
- adjusting the analog PWM reference signal responsive to the composite value so that the second digital control signal does not exceed the precision of the DAC.
21. The method according to claim 20, comprising adjusting the analog PWM reference signal based on the composite value computed for each of a plurality of measurement periods.
22. The method according to claim 21, comprising accumulating and weighting the different composite values based on frequency.
23. The method according to claim 15, comprising adjusting the predetermined voltage level responsive to how often the DC component of the analog modulation signal falls above and/or below the predetermined voltage level.
24. A mixed signal controller, comprising:
- means for generating an analog modulation signal having a DC component and an AC component responsive to an analog control signal and a voltage signal;
- a comparator operable to output a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal input to the comparator; and
- a digital controller operable to program the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the voltage signal is regulated at a predetermined voltage level.
25. A voltage converter circuit, comprising:
- a voltage level converter operable to output a voltage; and
- a mixed signal controller operable to generate an analog modulation signal responsive to an analog control signal and the voltage output by the voltage level converter, generate a digital pulse width modulation (PWM) signal responsive to the analog modulation signal and an analog PWM reference signal and digitally program the analog control signal and the analog PWM reference signal responsive to the digital PWM signal so that the voltage output by the voltage level converter is regulated at a predetermined level.
26. The voltage converter circuit according to claim 25, wherein the voltage level converter comprises a synchronous buck converter.
27. The voltage converter circuit according to claim 25, wherein the voltage level converter comprises a multiphase voltage level converter.
28. The voltage converter circuit according to claim 27, further comprising a current sense amplifier coupled to an inductor of the multiphase voltage level converter, a sample and hold circuit having an input coupled to an output of the current sense amplifier and an output coupled to an input of a comparator component of the mixed signal controller and a gate driver having an input coupled to an output of the comparator and an output coupled to a gate of one or more transistor components of the multiphase voltage level converter.
29. The voltage converter circuit according to claim 28, wherein the sample and hold circuit is operable to periodically sample the output of the current sense amplifier and input the sampled output to the comparator.
Type: Application
Filed: Feb 16, 2009
Publication Date: Aug 19, 2010
Applicant: INFINEON TECHNOLOGIES NORTH AMERICA CORP. (Milpitas, CA)
Inventor: Philip Cooke (Raleigh, NC)
Application Number: 12/371,799
International Classification: H03K 7/08 (20060101);