SOLAR CELLS

Abstract

The present invention concerns a photovoltaic device comprising a wavelength conversion layer with an assembly of oligo atomic metal clusters confined in molecular sieve.

Description

FIELD OF THE INVENTION

The present invention relates generally to a wavelength converter for increasing solar panel yields and to a solar cell comprising such converter. More particularly the present invention concerns the conversion of UV radiation to visible emission by confined metal atomic clusters, preferably silicium, silver, copper and gold, and more particularly to the use of molecular sieves comprising oligo atomic silver clusters as an additional material in solar panels for increasing the efficiency of converting solar light to electricity.

BACKGROUND OF THE INVENTION

We are already familiar with the use of solar panels composed of a plurality of solar cells, which make use of the photovoltaic effect to convert energy from the sun into electric energy. Solar radiation is composed of photons, which are particles that have a variable energy depending on the wavelength of the emissions in the solar spectrum (see FIG. 13 for the solar spectrum). When the photons fall onto the surface of the semiconductor material forming a photovoltaic cell they may either be reflected, absorbed or pass through the cell.

Photovoltaic devices are capable of converting solar radiation into usable electrical energy. These devices can be fabricated by sandwiching certain semiconductor materials between two electrical contacts. As disclosed in U.S. Pat. No. 4,064,521, which is incorporated herein by reference to the extent necessary to effect a thorough understanding of the background of the present invention, one semiconductor material that can be used is a body of amorphous silicon deposited by glow discharge in silane. Photovoltaic devices utilizing amorphous silicon typically contain one or more pn or inverted pn junctions.

There are certain materials that, upon absorbing this type of radiation, generate positive and negative charge couples, i.e. electrons (e−) and holes (h+) which, on being produced, move randomly through the volume of the solid and, if there is no external or internal determining factor, the opposing sign charges recombine and neutralize each other mutually. On the other hand, if a permanent electric field is created in the interior of the material, the positive and negative charges will be separated by this field, which produces a difference of potential between the two areas of material.

For instance, commonly used are the semiconductors which are build on materials of which the atoms contain four valence electrons, commonly such solid-state semiconductor that are build on intrinsic elements of the group consisting of silicon (Si), germanium (Ge), and carbon, of which silicon is preferred primarily because it is more tolerant of heat, can be doped by adding trivalent impurity atoms (for instance the atoms of the group consisting of Aluminum (Al), Gallium (Ga), Boron (B) and Indium (In)) to turn the intrinsic semiconductors into the so called p-type material or with the pentavalent impurity atoms (for instance the impurities of the group consisting of Phosphorus (P), Arsenic (As), Antimony (Sb) and Bismuth (Bi)) to turn the intrinsic semiconductors into the so called n-type material. Such n-type materials contain more electrons (negative charges) than required by the covalent bonds which can be forced into conduction with relatively little energy for instance when such a valence electron absorbs enough energy, it jumps from the valence band to the conduction band resulting that a gap is left in the covalent bond, referred to as a hole. The p-type material with trivalent impurities contains more positive charges or valence-band holes. When joined together the p-type material and n-type material form a depleted zone or the so called pn junction and the free electrons in the n-type material of the n-type material containing an excess of electrons is allowed to diffuse (wander) across the junction to the p-type material having an excess of holes and when free electrons cross the pn junction, they get trapped in one of the valence-band holes in the p-type material, with the following results of a net positive charge in the n-type material and a net negative charge in the p-type material and the buildup of (−) charges on the p side of the pn junction repelling electrons from coming over from the n side (referred to as the so called barrier potential). On one side of the depleted zone is positively charged n-type material, and on the other is negatively charged −p-type material. If there were any electrons free in this zone, they would be attracted to the positively charged n-type material. Generally this event is triggered by sun's photon, a photon of light hitting one of the atoms in this depleted zone with enough energy, knocking an electron loose from the atom here and whereby the this ‘freed’ electron moving into the conduction band and being attracted and moves toward the positively charged n-type silicon. Whenever an electron leaves the depleted zone, a hole is created and to fill this hole, an electron will move over from the p-side. The photovoltaic cell being build on this materials hereby functions as a pn junction diode, allowing electons (electrical current) to flow from n, through an external circuit, and back into p, then from p to n in the pn junction; and not vice versa, or reverse flow and the diode conducts electrical current when the n-type material is more negative than the p-type material.

If these two areas are interconnected by means of an external circuit, at the same time as the solar radiation falls onto the material an electric current will be produced that will run round the external circuit.

Important parts of a solar cell are the intermediate layers made up of semiconductor materials, as it is at the heart of materials of this type where the electron current proper is created. These semiconductors are specially treated to form two layers in contact with each other, which are doped differently (type p and type n) to form a positive electric field on one side and a negative one on the other. In addition, solar cells are formed by an upper layer or mesh composed of an electrically-conductive material, which has the function of collecting the electrons from the semiconductor and transferring them to the outer circuit and a lower layer or mesh of electrically-conductive material, which has the function of completing the electric circuit. At the top of the cell too it is also usual to have an encapsulating transparent material to seal the cell and protect it from unfavorable environmental conditions and it may also be provided with a reflection-inhibiting layer in order to increase the proportion of radiation absorbed. The cells are usually connected to one another, encapsulated and mounted on a structure in the form of a carrier or frame, thereby shaping the solar panel.

A second generation of photovoltaic materials exist which are based on the use of thin epitaxial deposits of semiconductors on lattice-matched wafers. There are two classes of epitaxial photovoltaics—space and terrestrial. Space cells typically have higher air mass zero AM0 efficiencies (28-30%) in production, but have a higher cost per watt. Their “thin-film” cousins have been developed using lower-cost processes, but have lower AM0 efficiencies (7-9%) in production. The advent of thin-film technology contributed to a prediction of greatly reduced costs for thin film solar cells that has yet to be achieved. Examples of technologies/semiconductor materials include amorphous silicon, polycrystalline silicon, micro-crystalline silicon, cadmium telluride, copper indium selenide/sulfide. An advantage of thin-film technology theoretically results in reduced mass so it allows fitting panels on light or flexible materials, even textiles. The advent of thin GaAs-based films for space applications (so-called “thin cells”) with potential AM0 efficiencies of up to 37% are currently in the development stage for high specific power applications. Second generation solar cells now comprise a small segment of the terrestrial photovoltaic market, and most of the space market.

A third-generation photovoltaics are very different from the previous semiconductor devices as they do not rely on a traditional p-n junction to separate photogenerated charge carriers. For space applications quantum well devices (quantum dots, quantum ropes, etc.) and devices incorporating carbon nanotubes are being studied—with a potential for up to 45% AM0 production efficiency. For terrestrial applications, these new devices include photoelectrochemical cells, polymer solar cells, nanocrystal solar cells, dye-sensitized solar cells and are still in the research phase.

A ‘fourth-generation’ of solar cells may consist of composite photovoltaic technology, in which polymers with nano particles can be mixed together to make a single multispectrum layer. Then the thin multispectrum layers can be stacked to make multispectrum solar cells more efficient and cheaper based on polymer solar cell and multijunction technology. The layer that converts different types of light is first, then another layer for the light that passes and last is an infra-red spectrum layer for the cell—thus converting some of the heat for an overall solar cell composite. Companies working on fourth-generation photovoltaics and providing various alternatives in this field include Xsunx, Konarka Technologies, Inc., Nanosolar, Dyesol and Nanosys.

A problem in the art is that the efficiency for absorbing UV radiation in commonly used solar cells is low, compared to visible light which is more efficiently converted in electricity. Moreover the efficiency of these and the new generation photovoltaics can yet be increased if more of the sun's spectrum of radiation can be turned into electricity. For instance the photoresponse of thin-film amorphous silicon p-i-n devices to radiation below 400 nm non existing or light radiation whose wavelength lies between 400-560 nanometers is less efficient than expected from measurements of the optical absorption of the overlying layers. The short wavelength, i.e., “blue,” response of the device may be low for several reasons: the electric field at the p/i interface may be weak, slowing carrier transport and permitting more carriers to recombine; the electron or hole lifetime may be reduced at the front of the device due to contamination; and interface recombination at the p/i interface may remove carriers and prevent their collection.

Present invention solves this problem by integrating molecular sieves comprising oligo atomic silver clusters to converts UV radiating in visible light in solar cell. For instance a layer with molecular sieves comprising oligo atomic silver clusters which converts UV radiating in visible light can be on the transparent layer of the solar cell, increasing the efficiency of electricity production.

In recent years, expertise has been gained in the synthesis of zeolites with desired properties by the choice of the structure directing agent (SDA), control of the synthesis conditions, and post-synthesis treatments. (Ref: van Bekkum, H., Flanigen, E. M., Jacobs, P. A., Jansen, J. C. (editors) Introduction to Zeolite Science and Practice, 2nd edition. Studies in Surface Science and Catalysis, 2001, 137; Corma, A., Chem. Rev., 1997, 97, 2373-2419; Davis, M. E., Nature, 2002, 417, 813-821; Davis, M. E., et al., Chem. Mater., 1992, 4, 756-768; de Moor P-P. E. A. et al., Chem. Eur. J., 1999, 5(7J, 2083-2088; Galo, J. de A. A., et al., Chew. Rev., 2002, 102, 4093-4138.) At the same time, the family of ordered mesoporous materials has been greatly expanded by the use of different surfactants and synthesis conditions. (Ref: Corma, A., Chem. Rev., 1997, 97, 2373-2419; Davis, M. E., Nature, 2002, 417, 813-821; Galo, J. de A. A., et al., Chem. Rev., 2002, 102, 4093-4138; Ying, J. Y., et al., Angew. Chem. Int. Ed., 1999, 3S, 56-77.) The use of the appropriate template enables the control of the pore size, distribution and connectivity during the zeolite synthesis. For example, use of surfactants such as cetyltrimethylammonium bromide or dodecyltrimethylammonium bromide generally results in formation of mesoporous materials. In a preferred embodiment, the molecular sieves are one or more selected from the group consisting of mordenite, ZSM-5, A-zeolite, L-zeolite, faujasite, ferrierite, chabazite type of zeolites, and mixtures of the foregoing zeolites.

The materials of present invention, for instance zeolites containing oligo silver atom clusters, are cheap and non toxic. Zeolites are currently used in large quantities in washing powder and silver despite its antimicrobial properties, has no known toxic effect on human tissue. Colloidal silver is for instance widely been marketed as a dietary supplement for protective activity against oxidative stress and reactive oxygen species formation.

In contrast to bulk metals which are devoid of a band gap, and hence are good electric conductors, small Au or Ag clusters display interesting emissive properties from discrete energy levels. This phenomenon has been demonstrated e.g., for silver smaller than 100 atoms in rare gas matrices, in aqueous solutions and on silver oxide films. Quantum chemical calculations confirm the molecular character and discrete energy states of these small silver clusters. (Ref: 1. Johnston, R. L. (2002) Atomic and Molecular Clusters (Taylor & Francis, London and New York); Rabin, I., Schulze, W., Ertl, G., Felix, C., Sieber, C., Harbich, W., & Buttet, J. (2000) Chemical Physics Letters 320, 59-64.; Peyser, L. A., Vinson, A. E., Bartko, A. P., & Dickson, R. M. (2001) Science 291, 103-106; Lee, T.-H., Gonzalez, J. I., & Dickson, R. M. (2002) Proc. Natl. Acad. Sci. USA 99, 10272-10275; Lee, T. H., Gonzalez, J. I., Zheng, J., & Dickson, R. M. (2005) Accounts of Chemical Research 38, 534-541; Bonacic-Koutecky, V., Mitric, R., Burgel, C., Noack, H., Hartmann, M., & Pittner, J. (2005) European Physical Journal D 34, 113-118; Lee, T.-H., Hladik, C. R., & Dickson, R. M. (2003) Nano Letters 3, 1561-1564; Rabin, I., Schulze, W., & Ertl, G. (1999) Chemical Physics Letters 312, 394-398; Felix, C., Sieber, C., Harbich, W., Buttet, J., Rabin, I., Schulze, W., & Ertl, G. (1999) Chemical Physics Letters 313, 105-109; Rabin, I., Schulze, W., & Ertl, G. (1998) Crystal Research and Technology 33, 1075-1084; Rabin, 1, Schulze, W., & Ertl, G. (1998) Journal of Chemical Physics 108, 5137-5142; Konig, L., Rabin, I., Schulze, W., & Ertl, G. (1996) Science 274, 1353-1355; Zheng, J. & Dickson, R. M. (2002) Journal of the American Chemical Society 124, 13982-13983; Bonacic'-Koutecky, V., Veyret, V., & Mitric', R. (2001) Journal of Chemical Physics 115, 10450-10460; Bonacic-Koutecky, V., Pittner, J., Boiron, M., & Fantucci, P. (1999) Journal of Chemical Physics 110, 3876; Bonacic'-Koutecky, V., Cespiva, L., Fantucci, P., & Koutecky, J. (1993) Journal of Chemical Physics 98, 7981-7994; Yoon, J., Kim, K. S., & Baeck, K. K. (2000) Journal of Chemical Physics 112, 9335-9342; Fedrigo, S., Harbich, W., & Buttet, J. (1993) Journal of Chemical Physics 99, 5712-5717.)

The major problem in the study and creation of small Au or Ag clusters is aggregation to large nanoparticles and eventually to bulk metal, with loss of emission. Here, it is demonstrated that the use of porous structures with limited pore, cavity and tunnel sizes, overcomes the aggregation problem enabling emissive entities, which are stable in time.

Silver cluster in molecular sieves exhibit remarkable stability. (Ref: Bogdanchikova, N. E., Petranovskii, V. P., Machorro, R., Sugi, Y., Soto, V. M., & Fuentes, S. (1999) Applied Surface Science 150, 58-64.) Bogdanchikova et al. found that the stability of the silver clusters depends on the acid strength, which may be related to the composition, e.g., the SiO₂/Al₂O₃ molar ratio, of the molecular sieves. Silver clusters in mordenites having weak acidic sites are stable for at least 50 months, a sufficiently long period with respect to the application in mind for use in a visible light source. Disappearance of the clusters was linked to oxidation. Reduction of the clusters or an oxygen-free or -poor device obviously could increase the stability even more. In one embodiment in the present invention, Au or Ag clusters are protected from oxidation due to encapsulation in the molecular sieves. Additionally, if required, an external coating of the material crystals or capping of the pore entrances can be used to further protect the occluded metal clusters.

The current state of the art has never suggested or demonstrated the room temperature conversion of invisible light, e.g., with energy in the UV region, to a lower energy, e.g., visible light, by oligo atomic metal clusters embedded in molecular sieves.

Some technologies of the art concern the photophysical properties of zeolites loaded with silver. For instance, Chen et al. loaded Y zeolites with AgI, instead of silver clusters, and pumped or charged with 254 nm light, however, without observation or description of visible emission. (Chen, W., Joly, A. G., & Roark, J. (2002) Physical Review B 65, 245404 Artn 245404, U.S. Pat. No. 7,067,072 and U.S. Pat. No. 7,126,136). Calzaferri et al. demonstrated absorption of 254 nm light by silver metal containing zeolites without any notification of emission (Calzaferri, G., Leiggener, C., Glaus, S., Schurch, D., & Kuge, K. (2003) Chemical Society Reviews 32, 29-37.). Kanan et al., showed some emission intensity for silver(I)-exchanged zeolite Y, however only when excited at temperatures below 200 K. (Kanan, M. C., Kanan, S. M., & Patterson, H. H. (2003) Research on Chemical Intermediates 29, 691-704).

In summary, the examples do not meet the requirement for applications in wave length converting systems to improve the efficiency of a photovoltaic medium for instance a photovoltaic medium

Present invention concerns the field of improved photovoltaic cells, and related, comprising e.g., white light and colored luminescent materials with emission of visible white or colored light. Such devices thus comprise luminescent materials for photoluminescence based lighting generated through the action of confined metal oligo atomic clusters, more particularly oligo atomic silver clusters loaded in molecular sieves (e.g., zeolites like the A3, A4 and A5 zeolite).

It was particularly found that such emissive materials have properties that are capable of converting light in the UV radiation range such as, but not limited to 254 nm, to visible light. An additional advantage is the tunability of the devices over the whole UV excitation range. Furthermore, the emissive materials of present invention do not show large absorptions in the visible range, which would lower the overall emission efficiency of the system.

The present invention relates generally to white and colored light emission using confined oligo atomic metal clusters, and more particularly to the use of molecular sieves comprising of these oligo atomic metal clusters as luminescent materials for photoluminescence based converting of UV radiation into visible light or for functioning as wave length converter of UV radiation into visible light.

SUMMARY OF THE INVENTION

The present invention increases the efficiency of electricity production from solar cells by converting the UV portion of the solar spectrum to visible light.

In accordance with the purpose of the invention, as embodied and broadly described herein, the invention concerns a photocell comprising molecular sieves with oligo atomic metal clusters or with confined metal atomic clusters, preferably of the group consisting of silicium, silver, copper and gold, which molecular sieves convert solar radiation comprising wavelengths below 560 nm, preferably below 500 nm, preferably below 450 nm, yet more preferably below 400 nm, and most preferably below 300 nm, into radiation into the higher wavelength spectrum of visible light for instance above 560 nm.

In accordance with the purpose of the invention, the invention comprises an assembly of small clusters of the noble metals of the group consisting of gold, silver, platinum, palladium, silicium and rhodium, preferably Au and/or Ag clusters confined in molecular sieves, preferably zeolites, for converting invisible radiation emitted by a radiation source at room temperature or at an higher temperature to visible light and further a transparent envelope said illumination system. Such illumination system can further comprising a transmission means or transmission element for transmitting the visible light in a desired direction. In one aspect of the invention, the conversion system of present invention comprises a radiation source (the sun), which has medium wave UV (UVC) ray radiation, Far UV (FUV) or vacuum UV (VUV) ray radiation and Extreme UV (EUV) or deep UV (XUV) ray radiation.

In one aspect of the invention, the conversion system of present invention comprises an assembly containing oligo atomic metal clusters, e.g., of Au, Ag and/or alloys thereof, confined in molecular sieves, which are embedded in a matrix. Such matrix may further comprise a particle binder. The assembly can be a powder assembly of small Au and/or Ag clusters confined in molecular sieves.

The conversion system can be used for the generation of white light and or specific colored light and at a predetermined color temperature.

The clusters in the conversion system of present invention are oligo atomic clusters for instance of 1-100 atoms. The molecular sieves in this invention are selected from the group consisting of zeolites, porous oxides, silicoaluminophosphates, gallophosphates, zincophophates, titanosilicates and aluminosilicates, or mixtures thereof. In a particular embodiment of present invention the molecular sieves of present invention are selected from among large pore zeolites from the group consisting of ZSM-5, MCM-22, ferrierite, faujastites X and Y. The molecular sieves in another embodiment of present invention are materials selected from the group consisting of zeolite 3A, Zeolite 13X, Zeolite 4A, Zeolite 5A and ZKF.

In a particular embodiment of present invention the pores of the molecular sieves containing the small clusters of, e.g., Au and/or Ag are coated with a matrix, or are closed by stopper molecules.

Furthermore the present invention also involves methods for converting at room temperature and above, invisible radiation to visible light comprising conversion of exciting radiation at a wavelength below 400 nm from said radiation sources by direct contact with or via radiation transmission means, element or medium to an assembly of small Au and/or Ag clusters confined in molecular sieves.

To transfer the non-visible radiation into visible light, the light system of present invention does not require the presence of charge compensating anions, such as oxalate, hydroxide, azide, carbonate, bicarbonate, sulfate, sulfite, chlorate, perchlorate, acetate and formate to be in charge association with the noble metals, such as the small metal clusters.

Further scope of applicability of the present invention becomes apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.

DETAILED DESCRIPTION

Detailed Description of Embodiments of the Invention

“Room temperature” as used in this application means a temperature between 12-30° C. (Celsius), preferably between 16 and 28° C., more preferably 17 and 25° C. and most preferably it is taken to be roughly 20 to 23 degrees.

By the term luminescence or emissive, the following types are included: chemoluminescence, crystalloluminescence, electroluminescence, photoluminescence, phosphorescence, fluorescence, thermoluminescence.

Oligo atomic metal clusters include clusters ranging from 1 to 100 atoms of the following metals (sub nanometer size), Si, Cu, Ag, Au, Ni, Pd, Pt, Rh, Co and Ir or alloys thereof such as Ag/Cu, Au/Ni etc. The clusters can be neutral, positive or negatively charged. The oligo atomic metal clusters can be small oligo atomic silver- (and/or gold) molecules containing 1 to 100 atoms.

The articles “a” and “an” are used herein to refer to one or more than one (i.e., at least one) of the grammatical object of the article. By way of example, “an element” means one element or more than one element.

The terms “comprise” and “comprising” are used in the inclusive, open sense, meaning that additional elements may be included.

The term “including” is used to mean “including but not limited to”. “Including” and “including but not limited to” are used interchangeably.

The term “in particular” is used to mean “in particular but not limited to”. And the term “particularly” is used to mean “particularly but not limited to”

The term “zeolite” also refers to a group, or any member of a group, of structured aluminosilicate minerals comprising cations such as sodium and calcium or, less commonly, barium, beryllium, lithium, potassium, magnesium and strontium; characterized by the ratio (Al+Si):O=approximately 1:2, an open tetrahedral framework structure capable of ion exchange, and loosely held water molecules, that allow reversible dehydration. The term “zeolite” also includes “zeolite-related materials” or “zeotypes” which are prepared by replacing Si⁴⁺ or Al³⁺ with other elements as in the case of aluminophosphates (e.g., MeAPO, SAPO, ElAPO, MeAPSO, and ElAPSO), gallophosphates, zincophophates, titanosilicates, etc. The zeolite can be a crystalline porous material with a frame work as described in Pure Appl. Chem., Vol. 73, No. 2, pp. 381-394, ©2001 IUPAC or provided in the Zeolite Framework Types database of the IZA structure commission where under the following structure types, as defined by the International Zeolite Association such as ABW type, ACO type, AEI type, AEL type, AEN type, AET type, AFG AFI type, AFN type, AFO type, AFR type, AFS type, AFT type, AFX type, AFY type, AHT type, ANA type, APC type, APD type, AST type, ASV type, ATN type, ATO type, ATS type, ATT type, ATV type, AWO type, AWW type, BCT type, *BEA type, BEC type, BIK type, BOG type, BPH type, BRE type, CAN type, CAS type, CDO type, CFI type, CGF type, CGS type, CHA type, -CHI type, -CLO type, CON type, CZP type, DAC type, DDR type, DFO type, DFT type, DOH type, DON type, EAB type, EDI type, EMT type, EON type, EPI type, ERI type, ESV type, ETR type, EUO type, EZT type, FAR type, FAU type, FER type, FRA type, GIS type, GIU type, GME type, GON type, GOO type, HEU type, IFR type, IHW type, IMF type, ISV type, ITE type, ITH type, ITW type, IWR type, IWV type, IWW type, JBW type, KFI type, LAU type, LEV type, LIO type, -LIT type, LOS type, LOV type, LTA type, LTL type, LTN type, MAR type, MAZ type, MEI type, MEL type, MEP type, MER type, MFI type, MFS type, MON type, MOR type, MOZ type, MSE type, MSO type, MTF type, MTN type, MTT type, MTW type, MWW type, NAB type, NAT type, NES type, NON type, NPO type, NSI type, OBW type, OFF type, OSI type, OSO type, OWE type, -PAR type, PAU type, PHI type, PON type, RHO type, —RON type, RRO type, RSN type, RTE type, RTH type, RUT type, RWR type, RWY type, SAO type, SAS type, SAT type, SAV type, SBE type, SBN type, SBS type, SBT type, SFE type, SFF type, SFG type, SFH type, SFN type, SFO type, SGT type, SIV type, SOD type, SOS type, SSF type, SSY type, STF type, STI type, *STO type, STT type, SZR type, TER type, THO type, TOL type, TON type, TSC type, TUN type, UEI type, UFI type, UOZ type, USI type, UTL type, VET type, VFI type, VNI type, VSV type, WEI type, —WEN type, YUG type and ZON type. The term “zeolite” also includes “zeolite-related materials” or “zeotypes” which are prepared by replacing Si4+ or Al3+ with other elements as in the case of aluminophosphates (e.g., MeAPO, ALPO, SAPO, ElAPO, MeAPSO, and ElAPSO), gallophosphates, zincophophates, titanosilicates, etc. or other zeolites described in this application.

The term “molecular sieves” as used herein refers to a solid with pores of the size of molecules or oligo atomic clusters. It includes, but is not limited to microporous and mesoporous materials. In the nomenclature of the molecular sieves the pore size of <20 Amstrong (A) is considered microporous and 20-500 Å is considered mesoporous.

The term “microporous carrier” as used herein refers to a solid with pores the size of molecules. It includes but is not limited to microporous materials, ALPOs and (synthetic) zeolites, pillared or non-pillared clays, carbon molecular sieves, microporous titanosilicates such as ETS-10, microporous oxides. Microporous carriers can have multimodal pore size distribution, also referred to as ordered ultramicropores (typically less than 0.7 nm) and supermicropores (typically in the range of about 0.7-2 nm). A particular type of microporous carriers envisaged within the present invention, are the molecular sieve zeolites. Zeolites are the aluminosilicate members of the family of microporous carriers which may be an ordered crystalline structure or amorphous.

The pore size of molecular sieves can further be influenced by the nature of the templating molecules in the synthesis. The addition of swelling agents to the synthesis mixture can further affect the pore size of the resulting molecular sieve. Zeolites with different pore size have been well characterized and described by Martin David Foster in “Computational Studies of the Topologies and Properties of Zeolites”, The Royal Institution of Great Britain, Department of Chemistry, University College London, a thesis submitted for the degree of Doctor of Philosophy, London, January 2003.

A comprehensive list of the abbreviations utilized by organic chemists of ordinary skill in the art appears in the first issue of each volume of the Journal of Organic Chemistry; this list is typically presented in a table entitled Standard List of Abbreviations.

For purposes of this invention, the chemical elements are identified in accordance with the Periodic Table of the Elements, CAS version, Handbook of Chemistry and Physics, 67th Ed., 1986-87, inside cover. Contemplated equivalents of the zeolitic structures, subunits and other compositions described above include such materials which otherwise correspond thereto, and which have the same general properties thereof, wherein one or more simple variations of substituents are made which do not adversely affect the efficacy of such molecule to achieve its intended purpose. In general, the compounds of the present invention may be prepared by the methods illustrated in the general reaction schemes as, for [example, described below, or by modifications thereof, using readily available starting materials, reagents and conventional synthesis procedures. In these reactions, it is also possible to make use of variants which are in themselves known, but are not mentioned here.

• • a. “the molecular sieve matrix is selected from among microporous materials, selected from among zeolites, porous oxides, silicoaluminophosphates and aluminosilicates”
  • b. “zeolite selected from among the family of small pore sized zeolites such as zeolite A and ZKF, and combinations thereof”
  • c. “large pore zeolites such as ZSM-5, MCM-22, ferrierite, faujastites X and Y and microporous molecular sieves”
  • d. “The matrix can also be a molecular sieve selected from among molecular sieves MCM-41, MCM-48, HSM, SBA-15, and combinations thereof”
  • e. “Methods are available in the art for preparation of microporous zeolites.”
  • f. “As used herein, microporous zeolites preferably have a pore size of about 3 angstroms to about 14 angstroms”

The term microporous materials also include amorphous microporous solids. Alternative amorphous microporous solids can be used for present invent. For instance amorphous microporous mixed oxides having, in dried form, a narrow pore size distribution (half width <±10% of the pore diameter) of micropores with diameters in the range of <3 nm and the preparation of said amorphous microporous mixed oxides have been well described in U.S. Pat. No. 6,121,187 and others have been well documented in WO0144308, U.S. Pat. No. 6,753,287, U.S. Pat. No. 6,855,304, U.S. Pat. No. 6,977,237, WO2005097679, U.S. Pat. No. 7,055,756 and U.S. Pat. No. 7,132,093 “Several documents are cited throughout the text of this specification. Each of the documents herein (including any manufacturer's specifications, instructions etc.) are hereby incorporated by reference; however, there is no admission that any document cited is indeed prior art of the present invention.

The oligo atomic metal clusters confined in molecular sieves or microporous structures can be incorporated in membranes or films for instance by embedding in transparent matrix materials such as silicone, epoxy, adhesives, polymethylmethacrylate, polycarbonate. Moreover the molecular sieves or the ordered comprising oligo atomic silver clusters of present invention can be incorporated in paints or fluids of film formers for coating on surface surfaces. Media (paints, gelling liquids, elastomers) are available and methods of manufacturing to achieve such membranes or films, for instance a filled elastomeric polymer, which comprise the oligo-atomic metal clusters confined in molecular sieves or in ordered porous oxides (microporous or mesoporous or mixed mesoporous/microporous) or porous materials with nanometer dimension (0.3-10 nm) windows, channels and cavity architectures. Typical but not exclusive examples of such elastomeric polymers are polydimethylsiloxane (silicone rubber), polyisobutene (butyl rubber), polybutadiene, polychloroprene, polyisoprene, styrene-butadiene rubber, acrylonitrile-butadiene rubber (NBR), ethene-propene-diene-rubber (EPDM) and acrylonitrile-butadiene-styrene (ABS). Such films or membranes of the molecular sieves comprising oligo atomic silver clusters; ordered mesoporous and/or microporous oxides comprising oligo atomic silver clusters or porous materials with nanometer dimension (e.g. 0.3-10 nm) windows, channels and cavity architectures comprising oligo atomic silver clusters can be coated on a substrate. Following the ASTM (American Society for Testing and Materials) standards, ‘elastomers’ are defined as “macromolecular materials that return to approximately the initial dimensions and shape after substantial deformation by a weak stress and release of the stress”. Elastomers are sometimes also referred to as ‘rubbery materials’. A ‘rubber’ is defined as “a material that is capable of recovering from large deformations quickly and forcibly, and can be, or already is, modified to a state in which it is essentially insoluble (but can swell) in boiling solvent, such as benzene, toluene, methyl ethyl ketone, and ethanol/toluene azeotrope”.

In the preparation of membranes with the oligo atomic metal clusters confined in the microporous structures, the microporous structures are first dispersed in an appropriate solvent. An appropriate solvent is a solvent of low ionic strength, for instance an ionic strength of a value in the range of 1 mmol/L to 0.05 mol/L, and should be able to dissolve the elastomer as well, or at least, should be partially miscible with the solvent in which the membrane forming polymer is dissolved. To improve the dispersion, ultrasonic wave treatment, high speed mixing, modification reactions, can be applied.

The content of porous structures with oligo atomic metal clusters confined therein and polymer, in the dispersion, may range from 1 wt % to 80 wt %, preferably 20 wt % to 60 wt %. The dispersion is stirred for a certain time to allow (polymer/filler) interactions to establish, to improve dispersion and possibly to let a chemical reaction take place. When appropriate, the dispersion can be heated or sonicated.

The metal clusters in microporous materials are in molecular sieves or microporous structures, may be incorporated in paints or printing inks (e.g. printable matrix printing ink or printable paints, varnishes (e.g. overprinting varnishes) and paints for depositing, spraying, printing or painting a layer or a coating on a substrate. Printing inks or paints of the art which are suitable for comprising the emitting materials of present invention are for instance hard resins, colophony-modified phenol resins, maleate resins, hydrogenated mineral oil cuts, synthetic aromatic oils, alkyd resins in particular hydrocarbon resins and/or a colophony resin ester and dialkyl ether such as di-n-dodecyl ether, di-n-undecyl ether, allyl-n-octyl ether, n-hexyl-n-undecyl ether as a vehicle. Particular suitable solvents are the resin(s) water-insoluble fatty acid esters of polyvalent alcohols or ethinols. Suitable printing inks in the art are described in U.S. Pat. No. 4,028,291, U.S. Pat. No. 4,169,821, U.S. Pat. No. 4,196,033, U.S. Pat. No. 4,253,397, U.S. Pat. No. 4,262,936, U.S. Pat. No. 4,357,164, U.S. Pat. No. 5,075,699, U.S. Pat. No. 5,286,287, U.S. Pat. No. 5,431,721, U.S. Pat. No. 5,886,066, U.S. Pat. No. 5,891,943, U.S. Pat. No. 6,613,813 and U.S. Pat. No. 5,965,633. Such emitting material of present invention may be painted, printed or coated on the substrate.

Solvent casting or coating is used as the membrane preparation process.

A particular method of coating is solution-depositing of the molecular sieves comprising oligo atomic silver clusters comprises spray-coating, dip-casting, drop-casting, evaporating, blade-casting, or spin-coating the molecular sieves comprising oligo atomic silver clusters; ordered mesoporous and/or microporous oxides comprising oligo atomic silver clusters or porous materials with nanometer dimension (e.g. 0.3-10 nm) windows, channels and cavity architectures with an assembly of oligo atomic metal clusters confined in such structures (hereinafter the porous structures with oligo atomic metal clusters confined therein) onto a substrate

The (polymer/porous structures with oligo atomic metal clusters confined therein) dispersion can be cast on a non-porous support from which it is released afterwards to form a self-supporting film. One way tot realise this is by soaking it previously with a solvent, which has a low affinity for the dispersion. Also, the support can be treated with adhesion promoters. After casting or coating, the solvent is evaporated and, if necessary, a heat treatment can be applied to finish the cross-linking reactions. The heat treatment can possibly occur under vacuum conditions to remove the remaining solvent. The resulting supported membranes be a filled elastomer with the thickness of this selective layer in a range from 0.01 μm to 500 μm, preferably from 0.1 to 250 μm and yet more preferably from 10 to 150 μm.

The most important elastomers are polyisoprene (natural or synthetic rubber (IR)), polychloroprene (chloroprene rubber (CR)), butyl rubber (BR), styrene-butadiene rubber (SBR), acrylonitrile-butadiene rubber (NBR), ethene-propene-diene-rubber (EPDM), acrylonitrile-butadiene-styrene (ABS), chlorosulfonated polyethylene (CSM), I polyacrylate (polyacrylic rubber), polyurethane elastomers, polydimethylsiloxane (PDMS, sometimes more generally referred to as silicone rubber), fluorosilicones and polysulfides. Polystyrene is a thermoplastic polymer that particularly resistant to irradiation.

The films with the porous structures of present invention may need particular characteristics according to its environment of use. A variety of alternatives polymers that provide design freedom which preparation protocols are available in the art to design complex shapes, to consolidate parts into fewer components, simplify production, to produce transparent and precolored components, to reduce part weight, to reduce noise when the porous structures with oligo atomic metal clusters is moving, to have a reliable performance at elevated temperature, to have chemical resistance in harsh climates, to have the desired stiffness, strength and toughness, to have hydrolytic stability over time, to have electrical properties to have a desired physical appearance

Polymers that are suitable for incorporation of the porous structures of present invention are for instance Spire™ family of ultra polymers such as 1) KetaSpire® polyetheretherketone (PEEK) which is easy-to-mold ultra polymer offering outstanding chemical resistance and mechanical performance up to 300° C. (570° F.) or AvaSpire® modified PEEK, a PEEK-based formulations or 2) PrimoSpire® self-reinforced polyphenylene (SRP) known to be designable in a very stiff, strong unreinforced polymer with a remarkable combination of surface hardness, chemical resistance and inherent flame-retardant properties or 3) EpiSpire™, an high-temperature sulfone (HTS) known to be a transparent amorphous polymer with excellent creep resistance at temperatures up to 265° C. (510° F.) or 4) Torlon® polyamide-imide (PAI) with higher strength and stiffness that most thermoplastic up to 275° C. (525° F.) combined with superior resistance to chemicals, creep and wear. Other polymers that are suitable for incorporation of the porous structures with oligo atomic metal clusters confined therein of present invention are the family of amorphous sulfone polymers such as 1) Udel® PSU known to be designable into tough, transparent plastic with exceptional chemical resistance, good hydrolytic stability and an HDT of 345° F. (174° C.) or the 2) Mindel® modified polysulfone with superior electrical propertiesor 3) the Radel® R (PPSU) known to deliver a super-tough transparent plastic with an HDT of 405° F. (207° C.), excellent chemical resistance and the unique ability to be steam sterilized without significant loss of properties or 4) the Radel® A (PES) know to deliver a transparent plastic with a high HDT of 400° F. (204° C.) and good chemical resistance or the Acudel® modified PPSU. Other polymers that are suitable for incorporation of the porous structures with oligo atomic metal clusters confined therein of present invention are for instance the semi-crystalline aromatic polyamides such as for instance the Amodel® polyphthalamide (PPA) known to deliver a high-temperature nylon with exceptional mechanical properties, an HDT of 535° F. (280° C.), excellent chemical resistance and low moisture uptake or the Ixef® polyarylamide (PA MXD6) known to deliver aesthetic, structural specialty nylon that combines outstanding stiffness with exceptional surface appearance, plus low and slow water uptake, and great flow properties. Other polymers that are suitable for incorporation of the porous structures with oligo atomic metal clusters confined therein of present invention are for instance semi-crystalline polymers such as the Primef® polyphenylene sulfide (PPS) which delivers a high-flow, structural plastic with good temperature and chemical resistance as well as inherent flame retardant properties or the Xydar® liquid crystal polymer (LCP) known to deliver high-flow, high-temperature plastic with an HDT of 570° F. (300° C.), and extremely high chemical resistance. These are available with design and processing guides form Solvay Advanced Polymers.

A particular example of manufacturing emitting film based on the porous structures oligo atomic metal clusters confined therein of present invention and a polymer is for instance the use of polydimethylsiloxane (PDMS), RTV-615 A and B (density 1.02 g/ml) and the adhesion promoter (SS 4155) which are obtainable from General Electric Corp. (USA). Component A is a prepolymer with vinyl groups. Component B has hydride groups and acts as cross-linker and EPDM (Keltan 578 from DSM) and porous structures with oligo atomic metal clusters confined therein of present invention which are well dried before use.

Such can be produced by preparing dispersing a powder of the porous structures with oligo atomic metal clusters confined therein of present invention (for instance a zeolite comprising oligo atomic silver clusters) in hexane. adding the cross-linker (RTV 615 B) to the dispersion of porous structures with oligo atomic metal clusters confined therein of present invention and stirring this mixture at 40° C. for two hours to allow sufficient time to establish strong interactions between both phases. Adding the prepolymer (RTV 615 A) and stirring the mixture for another hour at 60° C. to induce prepolymerisation. Pouring the (PDMS/ZSM-5 CBV 3002) in a petridish and allowing the solvent to evaporate for several hours and the resulting film was cured at 100° C. The content of the solid components (i.e. PDMS and filler) in the casting solution was 18.5 wt %. The RTV 615 A/B ratio for optimal polymer curing was 7 in order compensate for the loss of hydride groups due to their reaction with the surface silanol groups on the zeolite (normally it is in a 10/1 ratio, as proposed by the manufacturer to be the ratio for optimal curing).

For flexible substrates thermoplastics (e.g., Polyethylene naphthalate (PEN), Polyethersulfone (PES), Polycarbonate (PC), Polyethylene terephthalate (PET), Polypropylene (PP), oriented polypropylene (OPP), etc.), and glass (e.g., borosilicate) substrates may be used for these applications. Low liquidus temperature material, which typically has a low liquidus temperature (or in specific embodiments a low glass transition temperature can be used form a barrier layer on a flexible substrate and can be can be deposited onto the flexible substrate by, for example, sputtering, co-evaporation, laser ablation, flash evaporation, spraying, pouring, frit-deposition, vapor-deposition, dip-coating, painting or rolling, spin-coating, or any combination thereof. The porous structures with oligo atomic metal clusters confined therein can be incorporated into the low liquidus temperature materials. Such low liquidus temperature material includes, but is not limited to, tin fluorophosphate glass, chalcogenide glass, tellurite glass and borate glass.

The molecular sieves comprising oligo atomic silver clusters as luminescent materials find a variety of other beside applications such as secondary light sources in fluorescence lamps thanks to their high emission intensity, exceptional photostability and large stokes shift. The space-resolved activation of the emission intensity can also be used in data storage application.

An example of such emissive particles are those prepared by exchanging 8±1 (w/w) of silver ions (from AgNO3) in a zeolite 3A (K-form; see Example 10). The subsequent heat treatment causes a partial (auto)reduction of the silver species. FIGS. 10 a (1) and b (1) show a typical scanning image of a roughly 3 by 3 μm silver-containing zeolite under a confocal microscope using a picosecond (ps) pulsed 375 nm (doubled Ti:Sapphire; see Example 10) excitation source of 10 and 20 W/cm2 for 10a respectively 10b. In the crystal shown in FIG. 10a, three individual diffraction limited spots are activated by 20 minute irradiation with the same ps 375 nm source at low power (10 W/cm2) (panels 1 till 4). This illustrates the write and read possibilities of the material in data storage applications. The crystal in FIG. 10b is totally activated by high power (16.7 kW/cm2) 375 nm excitation. After 5 minutes a 10-fold increase of the emission intensity as indicated in FIG. 10b (2) is realized. Another 20 minutes of high-intensity irradiation caused the emission to reach a steady state at a 20-fold intensity increase, as seen in FIG. 10b (3). FIG. 10c shows a true color image (in this application in grey scale) of the same crystal under UV-excitation at 16.7 kW/cm2 observed through the eyepiece of the microscope. In contrast to quantum dots [S. K. Ghosh, S. Kundu, M. Mandal, S. Nath, T. Pal, Journal of Nanoparticle Research 2003, 5, 577], being another type of bright and photostable emitters, the luminescence of this material doesn't show any blinking since the emission originates from multiple silver particle emitters confined within one crystal (see Example 10).

The dynamics of the activation process were monitored by recording emission spectra at 1 s intervals (or 10 s for the lowest excitation intensity). Plotting the emission intensity maxima of these spectra as a function of time upon different UV powers, reveals a sigmoidal behavior with characteristic lag times of up to a few hundreds of seconds at low excitation powers before the actual activation takes place (FIG. 11). There is an UV-induced electron transfer from the lattice oxygen to the silver species, yielding reduced silver that may form highly emissive clusters. After activation the emission intensity mostly reaches a steady-state which is maintained over at least several hours without or with minor photobleaching. The maximum slope in the sigmoidal activation curves shows a non-linear relationship with the applied excitation power (FIG. 11, inset). Fitting the data to a power function yields an exponent of 2.24, which indicates that multiple photons are involved in the formation of the activated cluster, either by a two-photon absorption process or by the occurrence of two independent simultaneous photochemical reactions, causing the reaction kinetics to be of a higher order with respect to the excitation intensity. There an equilibrium between Ag0-cluster creation and destruction of the weak Ag—Ag bonds upon UV-illumination. If the steady-state intensity is reached for a certain excitation power, an additional activation can still take place at higher excitation power until a new steady-state level is reached. This means that the equilibrium between formation and destruction can be shifted by variations in excitation power.

Spectral analysis revealed that the dominant species after activation have a strong greenish emission with a distinct maximum in intensity at 541.8±3.8 nm (FIG. 12) upon 375 nm excitation. Comparison with the heterogeneous emission spectra of the loaded crystals before activation, having emission maxima ranging from 493 till 541 nm, indicates that only a limited amount of cluster types are very specifically formed upon photoactivation and dominate the emission spectrum.

The extremely high luminescence intensity originating from one single activated crystal allows recording wavelength dependent decays by single-photon counting using a PMT detector with an instrumental response function of 90 ps (Table 1). After activation the luminescence decay shows three distinct components of approximately 100 ps, 1 ns and 4 ns. The obtained decays were analyzed globally and fitted by a tri-exponential decay using a time-resolved fluorescence analysis software program (TRFA) [H. K. Beyer, P. A. Jacobs, J. B. Uytterhoeven, Journal of the Chemical Society-Faraday Transactions I 1979, 75, 109] keeping the characteristic decay times, τ, identical for all emission wavelengths. At higher emission wavelengths, the contribution of the fast decay component, and to a less extent also the medium decay component, decreases in favor of the slowest decay (see also Supporting Information). The fact that the three contributions can be spectrally separated indicates the existence of multiple emitting species, being either different silver nanoclusters or identical nanoclusters having different interactions with the zeolite lattice or coordination spheres.

TABLE 1
Contributions and decay times of the different fluorescence decay components
measured for two single crystals at different emission wavelengths, obtained by
global analysis with linked τ-values for all emission wavelengths of one crystal.
Graphical representation of the data can be found in the Supporting Information.
	Crystal 1[a]	Crystal 2[b]
	α0.12 ns	α0.92 ns	α3.41 ns	α0.20 ns	α1.26 ns	α4.03 ns
λem. (nm)	(%)	(%)	(%)	(%)	(%)	(%)
460	16.1	39.0	45.0	28.0	56.3	15.7
480	11.7	36.1	52.2	23.2	56.6	20.1
500	7.6	30.2	62.3	16.3	52.7	30.9
520	4.5	24.4	71.1	8.7	41.5	49.7
540	2.7	20.7	76.6	5.2	32.3	62.5
560	1.6	18.6	79.7	3.6	25.0	71.4
580	1.5	16.9	81.7	2.7	19.8	77.4
600	1.4	15.9	82.8	2.5	15.8	81.7
620	1.2	17.3	81.5	2.6	13.7	83.7
640	1.3	20.9	77.7	2.7	11.88	5.5
[a]χ2 of the global fit = 1.039; excitation power: 1.83 kW/cm2
[b]χ2 of the global fit = 1.174; excitation power: 16.7 kW/cm2.

An in-depth microscopic characterization of the emissive properties of Ag-loaded zeolites is presented. The controllable space-resolved photoactivation of the emission with a diffraction-limited resolution has interesting applications data storage devices. Due to the large stokes-shift, broad emission range and high photostability upon UV-illumination, this highly emissive material can serve as wave length conversion material in solar cells.

EXAMPLES

Example 1

Preparation

Various methods for the production of metal ion exchanged molecular sieves are available in the art. A method similar as described by Jacobs et al. (Jacobs, P. A. & Uytterhoeven, J. B., 1979, Journal of the Chemical Society-Faraday Transactions 175, 56-64) was used for incorporating silver ions in molecular sieves and creating silver clusters. However lots of parameters like loading percentage of the zeolites, exchange time, length of temperature treatment, initial, gradient and final temperature of the temperature treatment, presence of gasses during the temperature treatment (e.g. in vacuum, in presence of oxygen, in presence of oxygen and nitrogen, in presence of hydrogen, in presence of CO and/or CO₂ gas) and the presence of moisture in the air influences the finally formed types of clusters, oxidation state of the clusters and distribution and polydispersity of the types of clusters formed.

Example 2

Emission

It was demonstrated that metal ion cluster especially silver in confined molecular sieves have a distinct and tunable emission throughout the VIS and NIR part of the electromagnetic spectrum while they are all excitable in the UV region. Thanks to the host matrix the confined metal clusters are prevented from aggregation with each other to form bigger non emissive nanoparticles. Also they can be shielded from the outside environment (e.g. oxygen) if required by adding a silicon coating around the molecular sieves.

Example 3

Conversion Medium for Solar Cells

The molecular sieve materials comprising the oligo metal clusters confined therein or microporous materials comprising the oligo metal clusters confined therein and mixtures thereof can be used to convert UV radiation into visible light. This layer then emits visible (white) light which is then absorbed by the solar cell and converted into an electric current. By mixing different metal cluster containing molecular sieves containing different clusters, different spectral properties can be generated. By changing the ratios of the mixed materials a whole range of light colors can be generated, including white light. If one however wants light of a particular color, one can select a specific metal cluster emission. The synthesis of the oligo metal clusters with the desired emissive properties can be tuned by changing the synthesis parameters. By adjusting the material by either mixing several different color emitting crystals together or creating multiple colored emitting species in one crystal one can create a white light emission.

Example 4

UV Radiation Source

The solar radiation spectrum will be used, see FIG. 13.

Example 5

Support Material for the Molecular Sieves Containing Oligo Atomic Metal Clusters

Some support material might have to be added to structurally hold the molecular sieves containing the small Au or Ag clusters (FIG. 3) to receive the sun radiation and to make sure that the emission exits the surrounding covering shell in a homogenous way. This supporting material can be anything as long as it is resistant to UV and visible radiation, does not absorb too much of the sun radiation and is heat resistant.

Example 6

Emissive Visible Light Source

The molecular sieve materials comprising the oligo metal clusters confined therein or microporous materials comprising the oligo metal clusters confined therein and mixtures thereof are used as wavelength converters in the production of lamps similar to currently used fluorescent lamps. By mixing different metal cluster containing molecular sieves containing different clusters, different spectral properties can be generated. By changing the ratios of the mixed materials a whole range of light colors can be generated, including white light. If one however wants light of a particular color, one can select a specific metal cluster emission. FIG. 1 illustrates this example, showing a 3A zeolite exchanged with silver (10% weight) that was thermally treated (24 hours at 450° C.) resulting in a partial reduction and formation of small silver clusters in the host matrix. Under UV excitation a green/yellow color can be observed. Other reduction methods, for example by adding H₂ gas to a silver ion exchanged solution of zeolites resulted in dominantly blue emission. By adding more silver, emission in the red part of the visible spectrum was created (see also FIG. 1). The synthesis of the oligo metal clusters with the desired emissive properties can be tuned by changing the synthesis parameters. Under the microscope using UV excitation one can see clearly distinct crystals of uniform but different color (FIG. 2). In this sample crystals of different colors were present; however synthesis also allows the production of only one type of emissive species to be present. The orange emitting sample show in FIG. 1 for example diplayed yellow and red crystals on the microscope under UV excitation. FIG. 3 shows a schematic drawing of the wave length converting molecular sieves or mesoporous materials with the oligo metal clusters confined therein (EM) which are embedded in a support material (SM). A the UV and low wave length light (e.g.; <400 nm) solar radiation excites the layer of the material. By adjusting the material by either mixing several different color emitting crystals together or creating multiple colored emitting species in one crystal one can create a white light emission. For colored visible emissive lamps one can use just one type of crystal that just emits one color.

Example 7

Support material for the molecular sieves containing oligo atomic metal clusters

Some support material might have to be added to structurally hold the molecular sieves containing the small metal clusters e.g. small Au or Ag clusters exposed to the sun radation and to make sure that the emission radiates the photovoltaic elements. This supporting material can be anything as long as it is resistant to UV and visible radiation, does not absorb too much UV radiation from the primary UV source and is heat resistant.

Example 8

Tunable Color of Excitation and Emission of the Visible Emission Source

The molecular sieves containing the oligo atomic clusters can be excited by UV, blue or violet light resulting in emission of light with a larger wave length as described in example 3. However by changing or tuning the excitation wavelength or by using multiple excitation wavelengths coming from one or multiple sources and by tuning the different ratios of excitation power between the different wavelengths, it is possible to tune the color of the visible emission. In this way one could have one emissive device which output color can be tuned by the end user. This effect can be achieved by using different oligo atomic clusters in the molecular sieves that have a different emissive responds on different UV, blue light or violet light wavelengths. This is also illustrated in FIG. 3. An example of this was synthesized where irradiation of the materials with 360 nm light resulted in blue emission while exciting at 254 nm resulted in yellow emission. If one would excite with the two wavelengths, 254 nm and 360 nm at same time and by changing the ratios of excitation power, one could create a whole range of emission colors between blue and yellow and all the possible sum colors.

Example 9

High and Stable Luminescence Materials

Synthesis of Ag-Exchanged Zeolite A-Materials

Zeolite 3A (Union Carbide; 500 mg) was suspended in 100 mL MQ-water containing 13±1 weight percent of silver nitrate (8±1% Ag). After stirring in the dark for 2 hours the ion exchange (±17% of the zeolite's cation exchange capacity) was stopped. The material was poured on a Büchner filter and extensively washed with MQ-water. This washing stepped proved a quantitative silver exchange since no precipitation with chlorides was observed in the washing water. The recovered white powder on top of the filter was heated at 450° C. Celsius for 1 day. After this heat treatment a white to sometimes slightly yellowish powder was obtained. The powder was stored in the dark under dry atmosphere.

Bulk Characterization of the Ag-Loaded Zeolites

Emission spectra were recorded at different excitation wavelengths ranging from 260 nm till 660 nm at 20 nm intervals on a Horiba Jobin Yvon FluoroLog fluorimeter. The powder was sandwiched between two quartz plates and mounted in the fluorimeter. Emission was detected in “front face mode”. At least three distinct emissive species can be identified from these spectra, as seen in FIG. 4.

Single Crystal Measurements

Description of the Setup

As an excitation light source, the frequency doubled output (375 nm, 8.18 MHz, 0.8 ps FWHM) of a mode-locked Ti:Sapphire laser (Tsunami, Spectra Physics) was used to excite the single crystal. The excitation light, circularly polarized by use of a Berek polarization compensator (New Focus), was directed by using a dichroic beam splitter into the oil-immersion objective (Olympus, 1.3 N.A., 100×) of an inverted microscope (Olympus IX70) equipped with a scanning stage (Physics Instruments). The excitation power was adjusted with a neutral density wheel at the entrance port of the microscope. The fluorescence was collected by the same objective, filtered (400 nm longpass, Chroma Technology), split with a non-polarizing beam splitter (50:50) and focused for one path into a polychromator (Spectra Pro150 Acton Research Corporation) coupled to a back illuminated liquid nitrogen cooled CCD camera (LN/CCD-1340×400, Princeton Instruments) in order to record fluorescence spectra with a resolution down to 1 nm. The other path was focused onto an avalanche photo-diodes (SPCMAQ-15, EG & G Electro Optics) and used to get scanning images. These scanning images were obtained using an excitation power of 15 W/cm² and for each pixel the intensity was integrated over 2 ms.

For the decay measurements at specific wavelengths, all the fluorescence was collected and focused into a 100 micron multimode optical fiber. The output of the fiber was mounted at the entrance of a double monochromator (Sciencetech 9030, 6 nm bandwith) and the fluorescence was detected with a microchannel plate photomultiplier (MCP-PMT, R3809U, Hamamatsu) equipped with a time correlated single photon counting card (Becker & Hickl, SPC 830). The fluorescence decay analysis was performed with a home-made time-resolved fluorescence analysis (TRFA) software which takes pulse deconvolution into account, based on the Marquardt algorithm that uses a reweighted iterative reconvolution method of the instrumental response function of the setup with tri-exponential model function (M)¹:

$\begin{array}{cc}{\mathrm{IRF}}_j\otimes M_j=\sum _i\left[a_{\mathrm{ij}}\exp \left(-jT/k{\tau }_i\right)\right]+U& \left(1\right)\end{array}$

with j ranging from 1 till k with k the number of channels over which the photons of a decay are spread and i the number of exponential terms. Here T is the time window of the experiment, a and t are amplitude and decay time and U is a constant accounting for non-correlated background. The experimental instrument response function was determined in the order of 90 ps by using the scattering of the laser on the cover glass.

The fluorescence decays were analyzed first individually in terms of decays times τ_t and their associated pre-exponential factors a_i. The final curve-fitting was done by global analysis using a tri-exponential decay function with linked τ-values for all the decays of one crystal recorded at different emission wavelengths over the emission spectrum and the fitting parameters were determined by minimizing (non linear least squares) the global, reduced chi-square χ²_g. The contribution of the decay times recovered after the global analysis was estimated using the relative amplitudes:

$\begin{array}{cc}{\alpha }_i=\frac{{\alpha }_i·{\tau }_i}{\sum _ia_i·{\tau }_i}& \left(1\right)\end{array}$

The goodness of the fits was judged for each fluorescence decay trace separately as well as for the global fluorescence decay by the values of the reduced χ², and the visual inspection of the residuals and autocorrelation function.

All decay curves presented here had a χ² value below 1.46 (most of them even below 1.1). As an example, three decay curves of crystal 1 for three different emission wavelength from the tri-exponential global fit are shown in FIG. 5. The residuals show a perfect random behaviour indicative for the high quality of the global fit.

The trends in contribution of the different decay components as a function of lifetime for the two crystals presented in the article are graphically highlighted in FIG. 6.

Measuring Single Crystal Emission Spectra and Constructing Activation Curves

Emission spectra where measured as a function of time (one spectrum every second) for a single crystal. The obtained spectra were smoothed using a binomial filter. The wavelength of maximum emission at the end of the activation process was determined and the intensity at this wavelength was plotted during the entire activation process to construct the activation graphs in FIG. 1 of the article.

FIG. 7 shows that after the emission reaches its plateau intensity upon a certain UV illumination power, this irradiated spot can be further activated by increasing the excitation power. This observation suggests that these plateaus are representing steady-state conditions, typical for each excitation power in which cluster formation and destruction are in equilibrium.

Single Crystal Emission Time Transient and Autocorrelation Graph

FIG. 8 shows the emission intensity time transient (binned at 500 μs; recorded using the APD connected to the Becker & Hickl SPC830 counting card) before (upper part) and after (lower part) photoactivation by UV irradiation, together with the autocorrelation graph performed directly on the photon arrival times. From these graphs it is concluded that the single crystal's emission doesn't show blinking or intensity fluctuations in a time range from less than 1 μs till 0.1 s. The assumption that the individual crystals contain a big amount of emitters is therefore reasonable.

SEM Pictures of the Ag-Loaded Zeolites.

SEM-pictures of the used zeolites (after loading with silver and calcinations) are recorded using a Philips XL30-FEG (FIG. 8). The average crystal size is about 3 μm. For about 20% of the observed crystals larger aggregates (presumably silver nanoparticles) can be resolved at the crystal's outer surface. These relatively big particles are supposed to be non-emissive. Moreover, for the fluorescence microscope experiments we always focused as much as possible in the center of a crystal. As the pinhole in the emission path efficiently rejects out-of-focus light, we can be sure that the observed emission and photoactivation originates from intra-zeolite silver particles.

DRAWING DESCRIPTION

Brief Description of the Drawings

The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:

The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:

FIG. 1: provides photograph with an example of different colors of emission of zeolite 3A filled with silver when excited with 254 nm UV light.

FIG. 2: Image of the detected emission of individual zeolite crystals (taken from the sample in FIG. 1 on the right) excited with UV light under the microscope. Clearly individual brightly colored crystals are present.

FIG. 3: Scheme of an emissive layer of microporous oligo metal clusters containing material for wave length conversion in solar cells.

FIG. 4: Emission spectra of Ag-exchanged zeolite A powder at different excitation wavelengths.

FIG. 5: Three fluorescence decay curves and their global fitting results for crystal 1.

FIG. 6: Relative contributions of the decay components as a function of emission wavelengths for crystal

FIG. 7: Activation curves of the same spot in a Ag,K-zeolite upon successive illumination at 0.32 and 1.0 kW/cm2.

FIG. 8: Intensity time transient binned at 0.5 ms (left) with the corresponding autocorrelation (G(τ)) graph (right) for a single Ag loaded zeolite 3A before (upper part) and after (lower part) photoactivation by UV irradiation.

FIG. 9: SEM pictures of Ag-loaded zeolite 3A crystals.

FIG. 10: a) False color emission image of a single silver-exchanged zeolite A crystal before photoactivation (1) and after consecutive activation of three individual spots (2, 3 and 4) in one crystal by irradiation with a ps 375 nm laser at 10 W/cm² during 20 minutes for each spot through a confocal microscope. b) Total activation of a single crystal. (1) shows the crystal before activation. After 5 min of irradiation by a 16.7 kW/cm² pulsed 375 nm beam the intensity increased by a factor 10 (2). Another 20 minutes of activation at the same power yielded a total intensity increase of a factor 20. Note the increased scaling range from (1) till (3). The images in a) and b) were taken by a confocal microscope under irradiation by a 375 nm pulsed excitation source of respectively 10 and 20 W/cm², with 2 ms integration time per pixel. c) True color image taken with a digital camera (Canon PowerShot A710 IS with a 400 nm longpass filter in front of the lens to filter out the excitation light) through the eye piece of the microscope showing the green emission from the same zeolite after complete activation at 16.7 kW/cm² excitation power.

FIG. 11. Log-log plot of the time evolution of the emission intensity (I) (activation curves) of 11 different single Ag-loaded zeolite crystals excited with four different intensities for the activation. The inset shows a plot of the maximum activation rate (dI/dt of the linear part of the activation curves) achieved for each crystal as a function of excitation power. These data points were fitted by a power function and show a non-linear behavior.

FIG. 12. a) Emission spectrum before and after photoactivation for one single crystal. The dotted line shows the spectrum before activation in real scale with respect to the spectrum after activation (full line), while the dashed line represents the spectrum before activation normalized (×13) to the maximum intensity after activation. b) Emission maximum before and after photoactivation for 12 single crystals. This maximum shifts from a broad range before activation to a rather small band around 540 nm after photoactivation. All spectra were taken upon excitation by a 375 nm ps laser at excitation powers ranging from 33 W/cm2 till 9.5 kW/cm2.

FIG. 13: displays the solar radiation spectrum

FIG. 14: is a schematic diagram showing a cross-sectional structure of solar cell that comprises the wavelength converter material (conversion layer). The conversion layer which comprises the molecular sieves with the confined metal atomic clusters is present on top of a solar cell with its elements identified by a number code. 1 is the conversion layer (the layer comprising the molecular sieves with the confined metal atomic clusters). The Conversion layer [1) an additionally be covered by a transparent substrate layer (not shown). 2 is an electrode which is transparent or integrated in a transparent layer and 4 concerns the counter electrode. The general type of solar cell material [3] concerns the electrolyte layer with or without other extra elements.

FIG. 15: is a schematic diagram showing a cross-sectional structure of solar cell that comprises the wavelength converter material (conversion layer) of present invention. The solar cell comprises the molecular sieves with the confined metal atomic clusters (in the conversion layer). In this particular embodiment of present invention the solar cell has between an electrode (2) formed on a surface of a transparent substrate (5) and a counter electrode (4), a layer of molecular sieves with confined metal atomic clusters (conversion layer) and an electrolyte layer (3).

Claims

1-18. (canceled)

19. A photovoltaic device comprising an electrode or an electrode layer (2), an electrolyte or electrolyte layer (3) and a counter electrode or counter electrolyte layer (4) wherein the photovoltaic device further comprises a wave length conversion layer with assembly of oligo atomic metal clusters confined in molecular sieves (1) to convert solar radiation that excites oligo atomic metal clusters confined in molecular sieves into a emission of radiation with a higher wave length

20. The photovoltaic device according to claim 19, wherein the conversion layer (1) is between the electrode or electrode layer (2) and the counter electrode or electrode layer (4).

21. The photovoltaic device according to claim 19, further comprising a transparent surface (5) on the electrode or electrode layer.

22. The photovoltaic device according to claim 19, wherein the conversion layer (1) is positioned on the element that is formed by an outer electrode or electrode layer (2) which with the counter electrode or electrode layer (4) sandwiches an electrolyte or electrolyte layer (3).

23. The photovoltaic device according to claim 21, wherein the conversion layer (1) is positioned between the transparent surface element (5) and the outer electrode or electrode layer (2).

24. The photovoltaic device according to claim 19, wherein the conversion layer comprises assembly of small Au and/or Ag clusters confined in molecular sieves.

25. The photovoltaic device according to claim 24, wherein the assembly of small Au and/or Ag clusters confined in molecular sieves are embedded in a matrix.

26. The photovoltaic device according to claim 25, wherein the matrix further comprises a particle binder.

27. The photovoltaic device according to claim 19, wherein the small clusters are clusters of 1-100 atoms.

28. The photovoltaic device according to claim 19, wherein the small clusters are oligo atomic clusters.

29. The photovoltaic device according to claim 19, wherein the molecular sieves are a microporous material.

30. The photovoltaic device according to claim 19, wherein the molecular sieves are selected from among microporous materials selected from the group consisting of zeolites, porous oxides, silicoaluminophosphates and aluminosilicates.

31. The photovoltaic device according to claim 19, wherein the molecular sieves are zeolites selected from the small pore zeolites among zeolite A-like materials such as zeolite 3A, Zeolite 13X, Zeolite 4A and Zeolite 5A, and ZKF, and combinations thereof.

32. The photovoltaic device according to claim 19, wherein the molecular sieves are large pore zeolites from the group consisting of Mordenite, ZSM-5, MCM-22, Ferrierite, Faujasites X and Y.

33. The photovoltaic device according to claim 19, wherein the molecular sieves are selected from among molecular sieves MCM-41, MCM-48, HSM SBA-15, and combinations thereof.

34. The photovoltaic device according to claim 19, wherein the pores of the molecular sieves containing the small clusters of Au and/or Ag are coated by a coating matrix or are closed by stopper molecules.

35. The photovoltaic device according to claim 19, wherein the molecular sieves containing the small clusters of metals are tuned to convert solar radiating with a wave length below 560 nm into a radiation with a wave length above 560 nm.

36. The photovoltaic device according to claim 19, wherein the molecular sieves containing the small clusters of metals are tuned by solar radiation excitation to emit radiation at a wave length between 400 and 750 nm.