Waste Pumping System
A waste pumping system is provided that includes a tank having a floor, a body, and a tank inlet. Embodiments include those wherein the system includes a first designated area formed by a first baffle portion and the body, a second designated area formed by a second baffle portion and the body, and a third baffle portion for directing material toward the first designated area. In some embodiments, the system includes a pump substantially disposed within the first designated area and a sensing system substantially disposed within the second designated area for activating the pump when material within the tank reaches a predetermined level.
This application claims priority to U.S. Provisional Application No. 61,219,657 filed on Jun. 23, 2009. This application is related to U.S. patent application Ser. No. ______ entitled “Grinder Pump” assigned to the same assignee as the present application.
BRIEF DESCRIPTION OF THE DRAWINGSMultiple embodiments and alternatives are provided for a waste pumping system 10 and a pump 100. With reference to
With reference to
With reference to
The waste pumping system 10 further includes a pump 100 with a pump inlet 102 as shown in
Embodiments include those wherein the floor 40 of the tank 30 gradually descends from the side of the tank 30 located furthest from the first designated area 43 to the pump 100 itself. This descent promotes the efficient evacuation of the tank 30. Embodiments include those wherein the angle of descent of the floor 40 to the pump 100 is at least about 2°-5°; however, embodiments include those wherein the angle of descent is provided in any suitable angle.
In multiple embodiments, the tank 30 includes a second designated area 44. Embodiments include those wherein the second designated area 44 contains a sensing system 45 which senses a volume, pressure, level and/or quantity of material and/or fluid within the tank 30. Embodiments of the sensing system 45 are capable of sensing the presence of fluid or material within the tank 30 and activating the pump 100. For example, in some embodiments, the sensing system 45 senses the presence of fluid or material within the tank 30 and activates the pump 100. In one embodiment, the sensing system 45 is a float system 46 which controls activation of the pump 100 as shown in
With reference to
With reference to
In multiple embodiments, the baffle system 52 includes a means for shielding the sensing system 45. The means for shielding the sensing system 45 operates as a divider between the tank inlet 33 and the sensing system 45 and shields the sensing system 45 from initial contact with at least a portion of the material entering the tank 30 through the tank inlet 33. In some embodiments, the means for shielding the sensing system 45 consists of a second baffle portion 55 formed from at least one baffle 53 which shields the sensing system 45 from initial contact with at least a portion of the material entering the tank 30 through the tank inlet 33. In some embodiments, the second baffle portion 55 also aids in directing material downward such that the material can be further directed toward the pump 100. Embodiments include those wherein the second designated area 44 is formed by the second baffle portion 55 and the sides of the tank 30. In some embodiments, the height of the second baffle portion 55 is sufficient so that material which enters the tank 30 cannot flow over the top of the second baffle portion 55. Thus, in some embodiments, the height of the second baffle portion 55 is at least as high as the top of the toilet outlet 22. In some embodiments, the second baffle portion 55 is substantially vertical with respect to the tank floor 40. The second baffle portion 55 permits material to flow into the second designated area 44. In some embodiments, there is at least one gap between the second baffle portion 55 and the tank floor 40, thereby permitting fluid to flow into the second designated area 44. In some embodiments, there is at least one gap between the second baffle portion 55 and at least one wall of the tank 30, thereby permitting fluid to flow into the second designated area 44.
In multiple embodiments, the baffle system 52 includes a means for directing flow towards the first designated area 43. In some embodiments, the means for directing flow towards the first designated area 43 consists of a third baffle portion 56 formed from at least one baffle 53 which directs the flow of material toward the first designated area 43 as shown in
In multiple embodiments, the baffle system 52 includes a means for deflecting the inlet flow. With reference to
With reference to
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In multiple embodiments, the tank 30 also includes baffles 53 which extend vertically from the tank floor 40 and protect the second designated area 44 and the sensing system 45 from build up of solid waste discharged from the toilet 20. In some embodiments, the second designated area 44 is located on the up-stream side of the tank inlet 33 of the tank 30. By locating the second designated area 44 and the sensing system 45 on the up-stream side of the tank inlet 33 of the tank 30, the pattern of flow of material entering the tank inlet 33 is directed away from the sensing system 45 toward the pump 100. In some embodiments, the flow of the material away from the second designated area 44 toward the pump 100 creates a suction effect within the tank 30 which draws material and fluid that may be contained in the second designated area 44 toward the pump 100.
Embodiments include those wherein the waste pumping system 10 includes components which activate an alarm 47 when the level of material within the tank 30 is excessively high as selectably chosen by a user as shown in
With reference to
In multiple embodiments, the pump 100 further includes a cutter blade 92 disposed substantially adjacent to the cutter plate 104 as shown in
Embodiments include those wherein the holes 106 on the cutter plate 104 are substantially oval or oblong in shape as shown in
Alternatives include a pump 100 that is capable of reverse cut functionality. In these alternatives, the cutter blade 92 is capable of rotating in a first direction as well as a second direction wherein the second direction is opposite the first direction. In some embodiments, the cutter blade 92 is capable of rotating both clockwise and counter-clockwise as perceived when facing the pump inlet 102 from the exterior of the pump. In these alternatives, the cutter blade 92 includes at least two cutting edges 93 disposed on the perimeter of the cutter blade 92. The cutter blade 92 has at least one cutting edge 93 that faces clockwise and at least one cutting edge 93 that faces counter-clockwise such that there is at least one cutting edge 93 utilized when the cutter blade 92 rotates clockwise and at least one cutting edge 93 utilized when the cutter blade 92 rotates counter-clockwise. In some alternatives, the cutter blade 92 has four cutting edges 93 disposed on the perimeter of the cutter blade 92 such that there are two cutting edges 93 utilized when the cutter blade 92 rotates clockwise and two cutting edges 93 utilized when the cutter blade 92 rotates counter-clockwise. Embodiments include those wherein the reverse cut functionality allows the pump 100 to unwind material that becomes wound up in the cutter blade 92.
With reference to
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In some embodiments, the ring 107 is bolted to the pump housing 122 at the pump inlet 102 as shown in
In multiple embodiments, the arrangement and design of the cutter blade 92 and the cutter plate 104 and holes 106 increases the cutting ability of the cutter blade 92 and thereby minimizes the motor torque and cutting force required to effectively reduce and grind up solids entering the pump inlet 102. This allows the pump 100 to operate with a lower horsepower motor 120 than existing grinder pumps without sacrificing cutting ability or cutting efficiency. For example, the pump 100 is capable of substantially reducing items typically found in sanitary sewage applications such as, for example, feces, disposable diapers, sanitary napkins, paper towels, rubber materials, and plastics while operating with a motor 120 of 0.5 hp.
Embodiments include those wherein the pump 100 includes a discharge opening 94 as shown in
With reference to
In multiple embodiments, waste is discharged from the toilet 20 through the toilet outlet 22 through the tank inlet 33 into the tank 30 as shown in
It will therefore be readily understood by those persons skilled in the art that the embodiments and alternatives of a waste pumping system 10 and a pump 100 are susceptible to a broad utility and application. While the embodiments are described in all currently foreseeable alternatives, there may be other, unforeseeable embodiments and alternatives, as well as variations, modifications and equivalent arrangements that do not depart from the substance or scope of the embodiments. The foregoing disclosure is not intended to be construed to limit the embodiments or otherwise to exclude such other embodiments, adaptations, variations, modifications and equivalent arrangements, the embodiments being limited only by the claims appended hereto and the equivalents thereof.
Claims
1. A pumping system comprising:
- a tank having a floor, a body, and a tank inlet;
- a first designated area formed by a first baffle portion and the body;
- a second designated area formed by a second baffle portion and the body; and
- a third baffle portion for directing material toward the first designated area.
2. The pumping system of claim 1, wherein the first baffle portion, the second baffle portion, and the third baffle portion are formed from a single baffle sheet.
3. The pumping system of claim 1, further comprising a fourth baffle portion for directing material entering the tank inlet toward one of: the third baffle portion, the floor and the first designated area.
4. The pumping system of claim 3, wherein the first baffle portion, the second baffle portion, the third baffle portion, and the fourth baffle portion are formed from a single baffle sheet.
5. The pumping system of claim 3, wherein the fourth baffle portion extends from the second baffle portion.
6. The pumping system of claim 3, wherein the fourth baffle portion is substantially vertical and has a concave surface with respect to the tank inlet.
7. The pumping system of claim 1, wherein the first baffle portion and the second baffle portion are substantially vertical and semi-circular.
8. The pumping system of claim 1, further comprising a gap between the first baffle portion and one of: the floor and the body, and a gap between the second baffle portion and one of: the floor and the body.
9. The pumping system of claim 1, wherein the third baffle portion extends from the second baffle portion.
10. The pumping system of claim 1, wherein the third baffle portion comprises a ramp sloping downward toward the first designated area.
11. The pumping system of claim 10, wherein the third baffle portion has a curved surface.
12. The pumping system of claim 1, further comprising a pump substantially disposed within the first designated area.
13. The pumping system of claim 12, further comprising a sensing system substantially disposed within the second designated area for activating the pump when material within the tank reaches a predetermined level.
14. The pumping system of claim 1, further comprising a sensing system substantially disposed within the second designated area.
15. The pumping system of claim 1, further comprising a toilet having an outlet in fluid communication with the tank inlet.
16. The pumping system of claim 1, wherein the floor descends from a portion of the tank opposite the first designated area toward the first designated area.
17. A pumping system comprising:
- a tank having a floor, a body, and a tank inlet;
- a pump disposed substantially within the tank;
- a sensing system disposed substantially within the tank for activating the pump when material within the tank reaches a predetermined level;
- means for shielding the pump;
- means for shielding the sensing system; and
- means for directing flow toward the pump.
18. The pumping system of claim 17, wherein the pump is substantially contained within a first designated area and the sensing system is substantially contained within a second designated area.
19. The pumping system of claim 17, wherein the means for shielding the pump, the means for shielding the sensing system, and the means for directing flow toward the pump are formed from a single structural element.
20. The pumping system of claim 17, further comprising means for deflecting the inlet flow.
21. The pumping system of claim 20, wherein the means for shielding the pump, the means for shielding the sensing system, the means for directing flow toward the pump, and the means for deflecting the inlet flow are formed from a single structural element.
22. The pumping system of claim 17, further comprising a toilet having an outlet in fluid communication with the tank inlet.
23. The pumping system of claim 17, wherein the floor descends from a portion of the tank opposite the pump toward the pump.
24. A pumping system comprising:
- a tank having a floor, a body, and a tank inlet;
- a first designated area formed by a first baffle portion and the body;
- a second designated area formed by a second baffle portion and the body;
- a pump substantially disposed within the first designated area;
- a sensing system substantially disposed within the second designated area for activating the pump when material within the tank reaches a predetermined level;
- a third baffle portion extending from the second baffle portion for directing material toward the first designated area;
- a fourth baffle portion extending from the second baffle portion for directing material entering the tank inlet toward one of: the third baffle portion, the floor and the first designated area; and
- the first baffle portion, the second baffle portion, the third baffle portion, and the fourth baffle portion being formed from a single baffle sheet.
25. The pumping system of claim 24, wherein the first baffle portion and the second baffle portion are substantially vertical and semi-circular.
26. The pumping system of claim 24, further comprising a gap between the first baffle portion and one of: the floor and the body, and a gap between the second baffle portion and one of: the floor and the body.
27. The pumping system of claim 24, wherein the third baffle portion comprises a curved ramp sloping downward toward the first designated area.
28. The pumping system of claim 24, wherein the fourth baffle portion is substantially vertical and has a concave surface with respect to the tank inlet.
29. The pumping system of claim 24, further comprising a toilet having an outlet in fluid communication with the tank inlet.
30. The pumping system of claim 24, wherein the floor descends from a portion of the tank opposite the first designated area toward the first designated area.
Type: Application
Filed: Mar 29, 2010
Publication Date: Dec 23, 2010
Inventors: William Schmidt (Leitchfield, KY), David R. Gilbert (Loulsville, KY)
Application Number: 12/749,153
International Classification: E03D 1/00 (20060101); E03B 11/16 (20060101);