EXHAUST PURIFICATION SYSTEM OF INTERNAL COMBUSTION ENGINE

Abstract

An exhaust purification system of an internal combustion engine comprising an NOX holding material arranged in an engine exhaust passage, having a catalyst metal containing silver, holding NOX contained in the exhaust gas in the form of silver nitrate by the catalyst metal when an air-fuel ratio of inflowing exhaust gas is lean, and releasing the held NOX if the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich. The NOX holding material has a scatter temperature at which catalyst metal scatters in the form of silver nitrate if the temperature rises. When it is time to perform control raising the temperature of the NO holding material to the scatter temperature or above, the NOX held in the NOX holding material is released by making the air-fuel ratio of the exhaust gas flowing into the NO holding material the stoichiometric air-fuel ratio or rich.

Description

TECHNICAL FIELD

The present invention relates to an exhaust purification system of an internal combustion engine.

BACKGROUND ART

The exhaust gas in a diesel engine, gasoline engine, or other internal combustion engines contains ingredients such as carbon monoxide (CO), unburnt fuel (HC), nitrogen oxides (NO_X), and particulate matter (PM). An internal combustion engine is provided with an exhaust purification system for purifying these ingredients.

As a method of removing nitrogen oxides, it is known to arrange in an engine exhaust passage an NO_X storage reduction catalyst that stores NO_X temporarily and reduces the NO_X when releasing it. The NO_X storage reduction catalyst stores NO_X when the air-fuel ratio of the exhaust gas is lean. When the NO_X stored amount has reached an allowable amount, making the air-fuel ratio of the exhaust gas rich or stoichiometric will cause the stored NO_X to be released. The released NO_X is reduced to N₂ by carbon monoxide or another reducing agent contained in the exhaust gas. The NO_X storage reduction catalyst has an NO_X absorbent for storing NO_X. The NO_X absorbent contains an alkali metal, alkali earth metal, etc., but these alkali metal and alkali earth metal are known to scatter.

Japanese Patent Publication (A) No. 2003-83052 discloses an exhaust purification system provided with a storage catalyst to which at least one metal selected from a group comprising alkali metals and alkali earth metals is added as an absorbent and with a three-way catalyst arranged at a downstream side of the storage catalyst and to which an acidic substance having an alkali trapping function is added. It is disclosed that the system is able to prevent the alkali metal and the like from scattering and flowing into the three-way catalyst and the three-way catalyst from falling in performance.

Japanese Patent Publication (A) No. 2007-247589 discloses a catalyst diagnosis system provided with a storing material arranged in the exhaust passage of an engine and storing or releasing toxic ingredients in the exhaust, a scattering detecting means for detecting a scattered amount of potassium etc. contained in the storing material, and a diagnosing means for diagnosing a deteriorated state based on the scattered amount detected by the scattering detecting means. It is disclosed that this catalyst diagnosis system is capable of diagnosing an upper limit value of storage ability.

Japanese Patent Publication (A) No. 2002-21538 discloses an exhaust purification catalyst system adding potassium to an NO_X catalyst as an NO_X absorbent, providing a three-way catalyst at a downstream side of the NO_X catalyst, and providing a phosphorus-carrying alkali metal trapping means between the NO_X catalyst and the three-way catalyst. It is disclosed that this catalyst system is able to prevent potassium from reaching the three-way catalyst at the downstream side by reacting the potassium vaporizing and scattering from the NO_X catalyst with phosphorus to trap it at an alkali metal trapping means.

CITATION LIST

Patent Literature

• • PLT 1: Japanese Patent Publication (A) No. 2003-83052
  • PLT 2: Japanese Patent Publication (A) No. 2007-247589
  • PLT 3: Japanese Patent Publication (A) No. 2002-21538

SUMMARY OF INVENTION

Technical Problem

An NO_X storage reduction catalyst can store NO_X using an absorbent containing an alkali metal etc. On the other hand, a catalyst metal can be made to hold NO_X. For example, to purify the NO_X contained in the exhaust gas, if forming the catalyst metal by silver, the catalyst metal can hold the NO_X. With this exhaust treatment device, it is possible to have the inflowing NO_X held at the catalyst metal in the state of silver nitrate.

In this regard, the inventors discovered that if arranging an exhaust treatment device including a catalyst metal containing silver in exhaust gas of a predetermined temperature or higher, the NO_X purification ability will fall. Particularly, they discovered that if repeatedly arranging it in exhaust gas of a predetermined temperature or higher, the NO_X purification ability will drop.

For example, when an exhaust purification system is provided with a particulate filter and regenerating the particulate filter, the exhaust gas becomes a high temperature. Due to the exhaust gas becoming a high temperature, the other exhaust treatment devices arranged in the engine exhaust passage will also become a high temperature. If such an exhaust purification system is provided with an exhaust treatment device including a catalyst metal containing silver, the NO_X purification ability will drop.

Solution to Problem

The present invention has as its object to provide an exhaust purification system of an internal combustion engine provided with an NO_X holding material including a catalyst metal containing silver and suppressing a drop in the NO_X purification ability.

An exhaust purification system of an internal combustion engine according to the present invention comprising an NO_X holding material arranged in an engine exhaust passage, having a catalyst metal containing silver, holding NO_X contained in the exhaust gas in the form of silver nitrate at the catalyst metal when an air-fuel ratio of inflowing exhaust gas is lean, and releasing the held NO_X if the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich. The NO_X holding material has a scatter temperature at which catalyst metal scatters in the form of silver nitrate if the temperature rises. When it is time to perform control to raise the temperature of the NO_X holding material to the scatter temperature or above, the system makes the air-fuel ratio of the exhaust gas flowing into the NO_X holding material a stoichiometric air-fuel ratio or rich to thereby make the NO_X holding material release the held NO_X.

In the above-described invention, the exhaust purification system may comprise an NO_X storage reduction catalyst arranged in the engine exhaust passage downstream of the NO_X holding material, including a catalyst metal and an NO_X absorbent holding NO_X, holding the NO_X contained in the exhaust gas at the NO_X absorbent when the air-fuel ratio of the inflowing exhaust gas is lean, and releasing the held NO_X when the air-fuel ratio of the inflowing exhaust gas becomes the stoichiometric air-fuel ratio or rich, the NO_X storage reduction catalyst holds SO_X besides NO_X, and when it is time to perform sulfur poisoning recovery control raising the temperature of the NO_X storage reduction catalyst to an SO_X releasable temperature and making the air-fuel ratio of the exhaust gas flowing into the NO_X storage reduction catalyst the stoichiometric air-fuel ratio or rich so as to release the SO_X, the NO_X holding material is made to release the held NO_X.

In the above-described invention, the exhaust purification system may comprise a particulate filter arranged in the engine exhaust passage and trapping particulate matter contained in the exhaust gas, and when it is time to perform regeneration control raising the temperature of the particulate filter to the temperature where the trapped particulate matter burns, the NO_X holding material is made to release the held NO_X.

In the above-described invention, the exhaust purification system preferably performs control estimating the amount of catalyst metal remaining at the NO_X holding material when catalyst metal scatters from the NO_X holding material, and reduces the NO_X amount exhausted to the engine exhaust passage from the engine body in accordance with the drop in the amount of remaining catalyst metal.

In the above-described invention, the exhaust purification system preferably performs control making the air-fuel ratio of exhaust gas flowing into the NO_X holding material the stoichiometric air-fuel ratio or rich so as to release NO_X when a held amount of NO_X of the NO_X holding material exceeds a predetermined held amount judgment value, estimates the amount of catalyst metal remaining at the NO_X holding material when the catalyst metal scatters from the NO_X holding material, and decreases the held amount judgment value in accordance with the drop in the amount of remaining catalyst metal.

In the above-described invention, the exhaust purification system preferably comprises an NO_X selective reducing catalyst arranged in the engine exhaust passage downstream of the NO_X holding material and selectively reducing NO_X by feeding a reducing agent, estimates the amount of catalyst metal remaining at the NO_X holding material when catalyst metal scatters from the NO_X holding material, and increases the feed amount of reducing agent to the NO_X selective reducing catalyst in accordance with the drop in the amount of remaining catalyst metal.

In the above-described invention, the exhaust purification system preferably estimates the amount of catalyst metal remaining at the NO_X holding material when catalyst metal scatters from the NO_X holding material, and estimates the NO_X amount flowing out from the NO_X holding material based on the remaining amount of catalyst metal.

Advantageous Effects of Invention

According to the present invention, it is possible to provide an exhaust purification system of an internal combustion engine provided with an NO_X holding material including a catalyst metal containing silver and suppressing a drop in the NO_X purification ability.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a schematic view of an internal combustion engine of a first embodiment.

FIG. 2 is an enlarged schematic cross-sectional view of an NO_X holding material.

FIG. 3 is a time chart of a first NO_X purge control in the first embodiment.

FIG. 4 is a map for calculating an NO_X amount exhausted from an engine body.

FIG. 5 is an explanatory view of a fuel injection pattern at the time of normal operation.

FIG. 6 is an explanatory view of an injection pattern when the air-fuel ratio of the exhaust gas exhausted from the engine body becomes stoichiometric or rich or when raising the exhaust gas temperature.

FIG. 7 is a time chart of operational control in the first embodiment.

FIG. 8 is a flowchart of a second NO_X purge control in the first embodiment.

FIG. 9 is a time chart of a second NO_X purge control in the first embodiment.

FIG. 10 is an explanatory view of an alternate injection pattern when the air-fuel ratio of the exhaust gas in the first embodiment becomes stoichiometric or rich.

FIG. 11 is a schematic view of an internal combustion engine in a second embodiment.

FIG. 12 is an enlarged schematic cross-sectional view of the NO_X storage reduction catalyst.

FIG. 13 is a flowchart of operational control in the second embodiment.

FIG. 14 is a graph showing the relationship of a scattered amount of the catalyst metal of the NO_X holding material and an NO_X holdable amount in a third embodiment.

FIG. 15 is a flowchart for estimating the amount of catalyst metal of the NO_X holding material.

FIG. 16 is a map for calculating the scattered amount of the catalyst metal.

FIG. 17 is a flowchart of second operational control in the third embodiment.

FIG. 18 is a map for calculating an NO_X amount flowing out from the NO_X holding material in the second operational control of the third embodiment.

FIG. 19 is a time chart of second operational control in the third embodiment.

FIG. 20 is a schematic view of an internal combustion engine performing third operational control in the third embodiment.

FIG. 21 is a flowchart of third operational control in the third embodiment.

FIG. 22 is a flowchart of first operational control in a fourth embodiment.

FIG. 23 is a graph showing the relationship of a bed temperature of an NO_X holding material and an NO_X holdable amount.

FIG. 24 is a graph showing the relationship of a recirculation rate in the engine body and an NO_X amount exhausted from the engine body.

FIG. 25 is a time chart of first operational control in the fourth embodiment.

FIG. 26 is a flowchart of second operational control in the fourth embodiment.

FIG. 27 is a graph showing the relationship of an NO_X amount flowing into the NO_X holding material and the NO_X purification rate.

FIG. 28 is a time chart of second operational control in the fourth embodiment.

DESCRIPTION OF EMBODIMENTS

First Embodiment

The exhaust purification system of an internal combustion engine in a first embodiment will be explained with reference from FIG. 1 to FIG. 10.

FIG. 1 is a schematic view of an internal combustion engine in the present embodiment. In the present embodiment, a compression ignition type diesel engine will be used as an example for the explanation. The internal combustion engine in the present embodiment is arranged in, among vehicles, an automobile.

The internal combustion engine is provided with an engine body 1. Further, the internal combustion engine is provided with an exhaust purification system. The engine body 1 includes combustion chambers 2 as cylinders, electronic control type fuel injectors 3 for injecting fuel to the respective combustion chambers 2, an intake manifold 4, and an exhaust manifold 5.

The intake manifold 4 is connected through an intake duct 6 to the outlet of a compressor 7a of an exhaust turbocharger 7. An inlet of the compressor 7a is connected through an intake air detector 8 to an air cleaner 9. A throttle valve 10 driven by a step motor is arranged inside the intake duct 6. Further, a cooling device 11 is arranged in the intake duct 6 for cooling the intake air flowing inside the intake duct 6. In the example shown in FIG. 1, engine cooling water is guided to the cooling device 11. The engine cooling water is used to cool the intake air.

On the other hand, the exhaust manifold 5 is connected to the inlet of a turbine 7b of the exhaust turbocharger 7. The outlet of the exhaust turbine 7b is connected to an exhaust treatment device purifying the exhaust gas exhausted from the engine body 1.

The exhaust purification system in the present embodiment is provided with a particulate filter 16. The particulate filter 16 is an exhaust treatment device removing particulate matter contained in the exhaust gas. The particulate filter 16 is connected through an exhaust pipe 12 to the outlet of the turbine 7b. The exhaust purification system in the present embodiment is provided with an NO_X holding material 13. The NO_X holding material 13 is an exhaust treatment device for purifying the NO_X contained in the exhaust gas. The NO_X holding material 13 in the present embodiment is arranged inside the engine exhaust passage downstream of the particulate filter 16.

Between the exhaust manifold 5 and the intake manifold 4, an exhaust gas recirculation (hereinafter referred to as an “EGR”) passage 18 is arranged for exhaust gas recirculation. An electronic control type EGR control valve 19 is arranged in the EGR passage 18. Further, around the EGR passage 18 is arranged a cooling device 20 for cooling the EGR gas flowing through the inside of the EGR passage 18. In the embodiment shown in FIG. 1, the engine cooling water is guided inside the cooling device 20. The engine cooling water is used to cool the EGR gas.

The fuel injectors 3 are connected through fuel feed tubes 21 to a common rail 22. The common rail 22 is connected through an electronic control type variable discharge fuel pump 23 to a fuel tank 24. The fuel stored in the fuel tank 24 is supplied by the fuel pump 23 to the inside of the common rail 19. The fuel supplied to the inside of the common rail 22 is supplied through the fuel feed tubes 21 to the fuel injectors 3.

An electronic control unit 30 is comprised of a digital computer. The electronic control unit 30 in the present embodiment functions as the control device of the exhaust purification system. The electronic control unit 30 includes components connected with each other by a bi-directional bus 31 such as a ROM (read only memory) 32, RAM (random access memory) 33, CPU (microprocessor) 34, input port 35, and output port 36.

The ROM 32 is a read-only storage device. The ROM 32 stores in advance information such as maps necessary for control. The CPU 34 can make perform any calculation or judgment. The RAM 33 is a read-write storage device. The RAM 33 can store operation history and other information or temporarily store calculation results.

Downstream of the particulate filter 16, a temperature sensor 26 is arranged as a temperature detection device for detecting the temperature of the particulate filter 16. Downstream of the NO_X holding material 13, a temperature sensor 27 is arranged as a temperature detection device for detecting the temperature of the NO_X holding material 13. Upstream of the NO_X holding material 13, an air-fuel ratio sensor 28 is arranged for detecting the air-fuel ratio of the exhaust gas flowing into the NO_X holding material 13. A pressure difference sensor 29 is attached to the particulate filter 16 for detecting the pressure difference before and after the particulate filter 16. The output signals of these temperature sensors 26 and 27, air-fuel ratio sensor 28, and pressure difference sensor 29 are input through the corresponding AD converter 37 to the input port 35.

The output signal of the intake air detector 8 is input through a corresponding AD converter 37 to the input port 35. An accelerator pedal 40 is connected to a load sensor 41 generating an output voltage proportional to the depression amount of the accelerator pedal 40. The output voltage of the load sensor 41 is input through a corresponding AD converter 37 to the input port 35. Further, a crank angle sensor 42 is connected to the input port 35, generating an output pulse every time the crankshaft rotates by for example 15°. The output of the crank angle sensor 42 can be used to detect the rotational frequency of the engine body.

On the other hand, the output port 36 has the fuel injectors 3, throttle valve 10 drive step motor, EGR control valve 19, and fuel pump 23 connected to it through corresponding drive circuits 38.

The particulate filter 16 is a filter that removes carbon fine particles, sulfates and other ionic fine particles and other particulate matter (particulate) contained in the exhaust gas. The particulate filter has, for example, a honeycomb structure and has a plurality of flow passages extending in the direction of gas flow. In the plurality of flow passages, flow passages with a sealed downstream end and flow passages with a sealed upstream end are alternatively formed. The partition walls of the flow passages are formed from a porous material such as cordierite. When exhaust gas passes through the partition wall, the particulate is trapped.

FIG. 2 shows an enlarged schematic cross-sectional view of an NO_X holding material. The NO_X holding material 13 in the present embodiment is comprised of a substrate on which a catalyst carrier 48 comprised of for example alumina (Al₂O₃) is formed. The catalyst carrier 48 may be made using any material that can carry a catalyst metal 49. For example, the catalyst carrier 48 may include cordierite. The catalyst carrier 48 carries dispersed catalyst metal 49 on its surface. The catalyst metal 49 of the NO_X holding material 13 in the present embodiment contains silver.

In the present invention, the ratio of air and fuel (hydrocarbons) of exhaust gas fed to the engine intake passage, combustion chamber, or engine exhaust passage is called the air-fuel ratio (A/F) of the exhaust gas. Further, in the present invention, “hold” is used in the sense including “adsorb” and “store”.

The NO_X holding material 13 adsorbs the NO_X contained in the exhaust gas at the catalyst metal 49 when the air-fuel ratio of the exhaust gas is lean. The NO_X contained in the exhaust gas is held in the form of silver nitrate at the catalyst metal 49. Further, the NO_X is held through oxygen at the catalyst metal 49. As opposed to this, when the air-fuel ratio of the exhaust gas is rich or stoichiometric, the NO_X held at the catalyst metal 49 is released. The released NO_X is reduced by the unburnt hydrocarbons, carbon monoxide, and the like contained in the exhaust gas into N₂.

The NO_X holding material has a maximum amount of NO_X that it can hold, that is, a holdable amount. If the NO_X held amount reaches the holdable amount, it can no longer hold NO_X. That is, it can no longer remove the NO_X contained in the exhaust gas. In the present embodiment, when the NO_X amount held in the NO_X holding material exceeds a predetermined held amount judgment value, NO_X purge control is carried out for making the NO_X holding material release the NO_X. The held amount judgment value in the present embodiment is a value smaller than the NO_X holdable amount of the NO_X holding material.

FIG. 3 shows a time chart of first NO_X purge control in the present embodiment. The internal combustion engine continues normal operation until a time t₁. The exhaust purification system of the internal combustion engine in the present embodiment is provided with a detection device detecting the NO_X amount held in the NO_X holding material. The detection device in the present embodiment includes the electronic control unit 30.

FIG. 4 shows a map of the NO_X amount exhausted from the engine body per unit time in the present embodiment. For example, a map is created in advance for the NO_X amount NOXA exhausted per unit time as a function of the engine rotational frequency N and injection amount TAQ of fuel injected into a combustion chamber 2. This map is stored in the ROM 32 of the electronic control unit 30 for example. In the present embodiment, the NO_X amount exhausted from the engine body 1 becomes equal to the NO_X amount flowing into the NO_X holding material 13. This map may be used to calculate the NO_X amount flowing into the NO_X holding material 13 per unit time and held in the NO_X holding material in accordance with the operating state. By cumulatively adding the NO_X amounts held per unit time, it is possible to calculate the NO_X held amount at any time.

Referring to FIG. 3, at the time t₁, the NO_X amount held in the NO_X holding material 13 exceeds the held amount judgment value for carrying out NO_X purge control. From the time t₁, NO_X purge control is carried out. The NO_X purge control makes the air-fuel ratio of the exhaust gas flowing into the NO_X holding material a stoichiometric air-fuel ratio or rich. The exhaust purification system in the present embodiment performs additional supplementary injection at the combustion chamber to thereby make the air-fuel ratio of the exhaust gas flowing into the NO_X holding material the stoichiometric air-fuel ratio.

FIG. 5 shows fuel injection patterns for normal operation of the internal combustion engine in the present embodiment. The injection pattern A is an injection pattern of fuel during normal operation. During normal operation, a main injection FM is performed at approximately compression top dead center TDC. The main injection FM is performed when the crank angle is approximately 0°. Further, for stabilization of the combustion of the main injection FM, a pilot injection FP is performed before the main injection FM. The pilot injection FP is performed when, for example, the crank angle is in a range of approximately 10° to approximately 40° before compression top dead center TDC.

During normal operation, as shown by the injection pattern B, the main injection FM may be performed alone without the pilot injection FP. In the present embodiment, the injection pattern where the pilot injection FP is performed will be taken as an example for the explanation. When operating under the injection pattern A during normal operation, the air-fuel ratio of the exhaust gas exhausted from the engine body is lean.

FIG. 6 shows the injection pattern when lowering the air-fuel ratio of the exhaust gas exhausted from the engine body. In the injection pattern C, following the main injection FM, an after injection FA is performed as a supplementary injection. The after injection FA is performed at a combustible timing after the main injection. The after injection FA is performed, for example, in the range where the crank angle after compression top dead center is up to approximately 40°.

By performing the after injection, the air-fuel ratio of the exhaust gas can be lowered. In the present embodiment, control is performed to reduce the intake air amount flowing into the combustion chamber. Referring to FIG. 1, by reducing the opening degree of the throttle valve 10, it is possible to reduce the intake air amount flowing into the combustion chamber 2. It is possible to further lower the air-fuel ratio of the exhaust gas flowing out from the combustion chamber 2. In this way, the air-fuel ratio of the exhaust gas flowing into the NO_X holding material 13 can be made the stoichiometric or rich.

Referring to FIG. 3, in the operating state up to the time t₁, fuel is injected to the combustion chamber 2 by the injection pattern A shown in FIG. 5. In the NO_X purge control period from the time t₁ until the time t₂, fuel is injected to the combustion chamber 2 by the injection pattern C shown in FIG. 6. By performing the NO_X purge control, it is possible to make the NO_X holding material 13 release the NO_X and use the carbon monoxide, unburnt fuel, or other reducing agents to convert the NO_X to N₂.

By performing the NO_X purge control, at the time t₂, the NO_X amount held in the NO_X holding material becomes substantially zero. At the time t₂, the NO_X purge control is ended and the normal operating state is shifted to. In the present embodiment, the NO_X purge control is carried out for a predetermined period of time. Further, in the NO_X purge control, a map of the released amount of NO_X as a function of the injection amount of the fuel in the combustion chamber and the engine rotational frequency etc. may be used to calculate the released amount of NO_X.

Referring to FIG. 2, the NO_X holding material in the present embodiment employs a metal containing silver as the catalyst metal 49. The inventors discovered that an NO_X holding material including a catalyst metal 49 containing silver falls in the NO_X purification ability when the NO_X holding material becomes a high temperature. That is, the inventors discovered that the efficiency of removing NO_X from the exhaust gas, that is, the NO_X purification rate, falls.

Further, the inventors discovered that if the temperature of the NO_X holding material 13 rises, the catalyst metal 49 carried on the catalyst carrier 48 will scatter in the form of silver nitrate. The inventors discovered that silver nitrate separates from the catalyst carrier 48 if at the boiling point or more. The inventors discovered that, if, for example, the silver nitrate becomes approximately 450° C. or more, it separates from the catalyst carrier 48. In the present invention, the lowest temperature at which silver nitrate scattering occurs is referred to as the “scatter temperature”. If the catalyst metal 49 scatters in the form of silver nitrate, the amount of catalyst metal contained in the NO_X holding material decreases. Therefore, for example, the holdable amount that can be held in the NO_X holding material decreases. Further, the reduction ability when reducing NO_X to N₂ falls. In this way, the NO_X purification rate of the NO_X holding material falls.

Referring to FIG. 1, the exhaust purification system in the present embodiment is provided with a particulate filter 16. If operation of the internal combustion engine continues, particulate matter gradually deposits on the particulate filter 16. The amount of particulate matter deposited on the particulate filter can be judged by the pressure difference detected by the pressure difference sensor 29. When the detected pressure difference exceeds an allowable value, it can be judged that the amount of particulate matter deposited on the particulate filter has exceeded an allowable amount. When the deposited amount of particulate matter exceeds the allowable amount, regeneration control is carried out to remove the deposited particulate matter. In the present embodiment, the amount of deposited particulate matter is calculated from the pressure difference before and after the particulate filter, however, the invention is not limited to this. Any method may be used to detect the deposited amount.

In regeneration of the particulate filter, the temperature of the particulate filter is raised to a temperature at which the particulate matter burns or higher. In the present embodiment, the particulate filter is raised to a target temperature or higher. By making the air-fuel ratio of the exhaust gas lean in this state, the deposited particulate matter is made to burn. The deposited particulate matter is removed.

In the regeneration control of the particulate filter 16, the particulate filter 16 is raised to, for example, 600° C. or higher. In the present embodiment, the temperature of the exhaust gas exhausted from the engine body is raised to 600° C. or more. Therefore, the temperature of the NO_X holding material 13 becomes the scatter temperature at which the catalyst metal scatters or more.

In the present embodiment, before regeneration control of the particulate filter, NO_X purge control of the NO_X holding material is performed. This makes the NO_X held at the catalyst metal be released. By making the NO_X be released, the catalyst metal returns to the form of silver. In the form of silver, the scattering of catalyst metal can be avoided even if at the scatter temperature or more. Therefore, by making the NO_X be released, it is possible to suppress the scattering of the catalyst metal.

FIG. 7 shows a time chart of operational control in the present embodiment. FIG. 7 is a time chart for when performing particulate filter regeneration. Normal operation is carried out until the time t₁. At the time t₁, the deposited amount of the particulate matter at the particulate filter reaches the allowable amount. At the time t₁, a particulate filter regeneration request is sent.

In the present embodiment, when it is time to perform the regeneration control of the particulate filter, the NO_X purge control in the NO_X holding material is performed. In the example shown in FIG. 7, the NO_X purge control is performed in the period from the time t₁ to the time t₂. By performing the main injection and the after injection in the combustion chamber, the air-fuel ratio of the exhaust gas flowing into the NO_X holding material is made the stoichiometric air-fuel ratio. By performing the NO_X purge control, it is possible to reduce the NO_X amount held in the NO_X holding material at the time t₂ to substantially zero. That is, the amount of silver nitrate contained in the NO_X holding material can be reduced to substantially zero.

At the time t₂, the particulate filter regeneration control is started. At the time t₂, the intake air amount is restored. The air-fuel ratio of the exhaust gas exhausted from the engine body becomes lean. In the present embodiment, even after the time t₂, the after injection FA is continued to raise the temperature of the particulate filter.

Referring to FIG. 6, by performing the after injection FA, the afterburn period becomes longer, so the temperature of the exhaust gas exhausted from the engine body can be raised. Further, in the injection pattern C, the injection timing of the main injection FM is delayed from compression top dead center TDC. That is, the injection timing of the main injection FM is retarded. Along with the retarding of the injection timing of the main injection FM, the injection timing of the pilot injection FP is also retarded. By retarding the injection timing of the main injection FM, it is possible to raise the exhaust gas temperature. The temperature raising device for raising the temperature of the particulate filter is not limited to this. Any device that can raise the temperature of the particulate filter can be employed.

Referring to FIG. 7, at the time t₃, the bed temperature of the particulate filter reaches the combustion temperature of the particulate matter. Afterwards, the bed temperature of the particulate filter reaches the target temperature.

Along with the temperature rise of the particulate filter 16, the temperature of the NO_X holding material 13 also rises at the same time. The temperature of the NO_X holding material exceeds the scatter temperature. However, the NO_X holding material does not hold NO_X, that is, does not contain silver nitrate, so scattering of the catalyst metal can be avoided.

From the time t₃ to the time t₄, the particulate matter deposited on the particulate filter can be made to burn. At the time t₄, the deposited amount of particulate matter reaches the lower limit judgment value. At the time t₄, the regeneration control is ended. The deposited amount on the particulate filter reaching the lower limit judgment value can be detected for example from the output of the pressure difference sensor 29 arranged at the particulate filter 16. At the time t₄ on, normal operation is performed.

In the present embodiment, when it is time to perform the regeneration control of the particulate filter, NO_X purge control of the NO_X holding material is performed. When it is time to perform control to increase the temperature of the NO_X holding material to the scatter temperature or more, the NO_X purge control is performed to cause the release of the NO_X held at the NO_X holding material. Due to this configuration, it is possible to suppress scattering of the catalyst metal of the NO_X holding material when the temperature of the NO_X holding material is at the scatter temperature or above. The drop in the NO_X purification ability of the NO_X holding material can be suppressed.

In this regard, the NO_X purge control in the present embodiment performs the after injection FA in the combustion chamber. Therefore, the temperature of the exhaust gas rises as the air-fuel ratio of the exhaust gas drops. When starting the NO_X purge control, sometimes the NO_X holding material already has a high temperature. In such cases, when performing the NO_X purge control, the temperature of the NO_X holding material is liable to become the scatter temperature or more.

FIG. 8 shows a flowchart of second NO_X purge control in the present embodiment. FIG. 8 shows an example of a case where there has been a request for regeneration of the particulate filter. In the second NO_X purge control, when the temperature of the NO_X holding material is at a predetermined temperature judgment value or more, the NO_X purge control is suspended. It is waited until the temperature of the NO_X holding material falls.

At step 101, it is judged if there is a regeneration request for the particulate filter. At step 101, when there is no regeneration request for the particulate filter, this control is ended. When there is a regeneration request for the particulate filter, the routine proceeds to step 102.

At step 102, it is judged if the NO_X amount held in the NO_X holding material is greater than zero. That is, it is judged if NO_X is held in the NO_X holding material. When at step 102 the NO_X amount held in the NO_X holding material is zero, this control is ended. When at step 102 the NO_X amount held in the NO_X holding material is greater than zero, the routine proceeds to step 103.

At step 103, NO_X purge control is started. In the present embodiment, in the combustion chamber, in addition to main injection FM, after injection FA is performed. The temperature of the exhaust gas rises, so the temperature of the NO_X holding material rises.

Next, at step 104, during the period where NO_X purge control is performed, it is judged if the bed temperature of the NO_X holding material is a predetermined temperature judgment value or more. When at step 104 the temperature of the NO_X holding material is the temperature judgment value for suspending the NO_X purge control or more, the routine proceeds to step 105. That is, when the temperature of the NO_X holding material is liable to reach the silver nitrate scatter temperature, the routine proceeds to step 105. This temperature judgment value is a temperature sufficiently lower than the scatter temperature so that even if the NO_X purge control is continued for a predetermined period, the temperature of the NO_X holding material does not reach the scatter temperature of the silver nitrate.

At step 105, the NO_X purge control is suspended. In the present embodiment, the NO_X purge control is suspended for a predetermined length of time. Step 105 is not limited to this. A lower limit temperature judgment value may be set in advance and the NO_X purge control may be suspended until the temperature of the NO_X holding material becomes the lower limit temperature judgment value or less.

Next, the routine proceeds to step 102, where this control is repeated. Further, when at step 104 the bed temperature of the NO_X holding material is less than the temperature judgment value, the routine proceeds to step 102. At step 102, it is judged again if the NO_X amount held in the NO_X holding material is greater than zero. When the NO_X amount held in the NO_X holding material is zero, this control is ended.

FIG. 9 shows a time chart of the second NO_X purge control in the present embodiment. Until the time t₁, normal operation is performed. In the example shown in FIG. 9, the bed temperature of the NO_X holding material is a temperature close to the scatter temperature. At the time t₁, the NO_X purge control is started. In the NO_X purge control, the after injection FA is performed whereby the temperature of the NO_X holding material rises. At the time t₂, the bed temperature of the NO_X holding material reaches a temperature judgment value for suspending the NO_X purge control. Therefore, at the time t₂, the NO_X purge control is suspended. By suspending the NO_X purge control, the temperature of the NO_X holding material drops. In the example shown in FIG. 9, the NO_X purge control is suspended for a predetermined length of time.

After the predetermined length of time has passed, at the time t₃, NO_X purge control is restarted. At the time t₃, the bed temperature of the NO_X holding material is a temperature lower than the temperature judgment value. By performing the NO_X purge control from the time t₃ to the time t₄, the NO_X amount held in the NO_X holding material becomes substantially zero.

In the second NO_X purge control, when the bed temperature of the NO_X holding material is becomes the predetermined temperature judgment value or more, the NO_X purge control is suspended. By employing this control, during the NO_X purge control period, it is possible to avoid the temperature of the NO_X holding material becoming the scatter temperature or more in the state where the NO_X holding material contains silver nitrate. In this way, the NO_X purge control may be performed intermittently.

In the present embodiment, by performing the after injection in addition to the main injection, the air-fuel ratio of the exhaust gas flowing into the NO_X holding material is made the stoichiometric or rich, however, the invention is not limited to this. Any device making the air-fuel ratio of the exhaust gas the stoichiometric air-fuel ratio or rich can be employed.

FIG. 10 shows another injection pattern when making the air-fuel ratio of the exhaust gas the stoichiometric air-fuel ratio or rich. The injection pattern D performs a post injection FPO after the main injection FM. The post injection FPO is an injection where fuel is not burned in the combustion chamber. The post injection FPO is a supplementary injection similar to the after injection. The post injection FPO is performed, for example, in a range of the crank angle after compression top dead center of approximately 90° to approximately 120°. By performing the post injection FPO in the combustion chamber, it is possible to make the air-fuel ratio of the exhaust gas flowing into the NO_X holding material the stoichiometric air-fuel ratio or rich.

Further, a fuel addition valve may be arranged upstream of the NO_X holding material in the engine exhaust passage for feeding unburnt fuel. The fuel from the fuel addition valve that is used can be the same fuel as the engine body for example. The fuel addition valve can be controlled by the electronic control unit for example. By feeding unburnt fuel from the fuel addition valve, it is possible to make the air-fuel ratio of the exhaust gas flowing into the NO_X holding material the stoichiometric air-fuel ratio or rich.

The exhaust purification system of the internal combustion engine in the present embodiment has the particulate filter arranged at an upstream side of the NO_X holding material, but the invention is not limited to this. The particulate filter may also be arranged at a downstream side of the NO_X holding material. Further, the exhaust purification system of the internal combustion engine may be provided with an NO_X selective reducing catalyst, oxidation catalyst, NO_X storage reduction catalyst, or other exhaust treatment device. Further, the NO_X holding material may be any exhaust treatment device so long as it includes a catalyst metal containing silver and treats NO_X.

In the present embodiment, as control whereby the temperature of the NO_X holding material rises to the scatter temperature or above, the particulate filter regeneration control was used as an example for the explanation. However, when it is time to perform any control whereby the temperature of the NO_X holding material rises to the scatter temperature or above, the NO_X purge control is carried out to remove silver nitrate from the NO_X holding material thereby allowing the suppression of a drop in NO_X purification ability.

The internal combustion engine in the present embodiment is arranged in an automobile, but the invention is not limited to this. The present invention can be applied to any internal combustion engine.

Second Embodiment

Referring to FIG. 11 to FIG. 13, an exhaust purification system of an internal combustion engine in a second embodiment will be explained. In the present embodiment, as control whereby the temperature of the NO_X holding material rises to the scatter temperature or above, sulfur poisoning recovery control of an NO_X storage reduction catalyst will be used as an example for the explanation.

FIG. 11 is a schematic view of an internal combustion engine in a present embodiment. The exhaust purification system in the present embodiment is provided with an NO_X storage reduction catalyst (NSR) 17. The NO_X storage reduction catalyst 17 is arranged in the engine exhaust passage downstream of the NO_X holding material 13. Downstream of the NO_X storage reduction catalyst 17, there is arranged a temperature sensor 25 as a temperature detection device for detecting the temperature of the NO_X storage reduction catalyst 17. Upstream of the NO_X storage reduction catalyst 17, there is arranged an air-fuel ratio sensor 51 for detecting the air-fuel ratio of the exhaust gas flowing into the NO_X storage reduction catalyst 17. Upstream of the NO_X storage reduction catalyst 17, there is arranged an NO_X sensor 53 for detecting the NO_X amount flowing into the NO_X storage reduction catalyst 17. The output signals of these temperature sensor 25, air-fuel ratio sensor 51, and NO_X sensor 53 are input through corresponding AD converters 37 to the input port 35 (refer to FIG. 1).

FIG. 12 shows an enlarged schematic cross-sectional view of the NO_X storage reduction catalyst. The NO_X storage reduction catalyst is comprised of a substrate on which a catalyst carrier 45 comprised of, for example, alumina, is formed. The surface of the catalyst carrier 45 carries dispersed catalyst metal 46 containing a precious metal. On the surface of the catalyst carrier 45, a layer of an NO_X absorbent 47 is formed. The catalyst metal 46 in the present embodiment contains platinum (Pt). As the ingredient comprising the NO_X absorbent 47, at least one ingredient selected from for example potassium (K), sodium (Na), cesium (Cs), or other alkali metals, barium (Ba), calcium (Ca), and other alkali earths, or, lanthanum (La), yttrium (Y), and other rare earths is used. The NO_X absorbent 47 in the present embodiment includes barium.

At the NO_X storage reduction catalyst, when the air-fuel ratio of the exhaust gas is lean, the NO contained in the exhaust gas is oxidized on the catalyst metal 46 and becomes NO₂. The NO₂ is stored in the form of nitrate ions NO₃⁻ in the NO_X absorbent 47. As opposed to this, when the air-fuel ratio of the exhaust gas is rich or the stoichiometric air-fuel ratio, the nitrate ions NO₃⁻ in the NO_X absorbent 47 are released in the form of NO₂ from the NO_X absorbent 47. The released NO_X is reduced to N₂ by the unburnt hydrocarbons and carbon monoxide contained in the exhaust gas.

Referring to FIG. 11, the exhaust purification system in the present embodiment performs purification of NO_X at both the NO_X holding material 13 and the NO_X storage reduction catalyst 17. When the temperature of the exhaust gas is low, the NO_X holding material 13 can hold the NO_X. For example, immediately after starting up the engine body, by holding the NO_X in the NO_X holding material 13, the NO_X can be removed from the exhaust gas. Further, if the exhaust gas temperature rises, the catalyst metal 46 of the NO_X storage reduction catalyst 17 becomes activated and the NO_X storage ability is improved. Therefore, during normal operation, both the NO_X holding material 13 and the NO_X storage reduction catalyst 17 can hold NO_X.

Further, when the temperature of the exhaust gas becomes high, mainly the NO_X absorbent 47 of the NO_X storage reduction catalyst 17 stores NO_X. For example, when the engine body runs for a long period of time at a high speed, sometimes the temperature of the exhaust gas rises and the NO_X holding ability of the NO_X holding material 13 falls. In such a case as well, the NO_X storage reduction catalyst 17 can store NO_X.

In the NO_X holding material 13, when the NO_X held amount exceeds an allowable value, NO_X purge control can be performed to release and reduce the NO_X.

At the NO_X storage reduction catalyst 17, the NO_X amount stored in the NO_X storage reduction catalyst is calculated. When the NO_X amount stored in the NO_X storage reduction catalyst 17 exceeds the allowable amount, NO_X release control is performed. In the NO_X release control, the air-fuel ratio of the exhaust gas flowing into the NO_X storage reduction catalyst 17 can be made the stoichiometric air-fuel ratio or rich so as to make the NO_X storage reduction catalyst 17 release the NO_X and reduce the NO_X to N₂.

The NO_X stored amount in the NO_X storage reduction catalyst 17 can be estimated by the output signal of the NO_X sensor 53 arranged at the upstream side of the NO_X storage reduction catalyst 17. Based on the output signal of the NO_X sensor 53, the NO_X amount flowing into the NO_X storage reduction catalyst 17 can be estimated. Through cumulative addition of the NO_X amounts flowing into the NO_X storage reduction catalyst 17 per unit time, it is possible to calculate the NO_X stored amount of the NO_X storage reduction catalyst 17 at any time.

Estimation of the NO_X amount stored in the NO_X storage reduction catalyst 17 is not limited to this. Any device can be used. For example, a map or the like may be used to calculate the NO_X amount flowing out from the NO_X holding material and calculate the NO_X amount stored in the NO_X storage reduction catalyst.

In this way, by arranging the NO_X holding material 13 in the engine exhaust passage and arranging the NO_X storage reduction catalyst 17 at the downstream side of the NO_X holding material 13, NO_X can be purified with a high purification rate in a broad range of temperature of the exhaust gas from low temperature to high temperature. Further, if compared with an exhaust purification system arranging only an NO_X storage reduction catalyst in the engine exhaust passage, the NO_X holding material can purify the NO_X, so it is possible to make the NO_X storage reduction catalyst smaller in size. The NO_X holding material can use silver or another catalyst metal, so it is possible to slash the amount of platinum and other precious metals used in the NO_X storage reduction catalyst.

In the present embodiment, the NO_X holding material 13 is arranged at the upstream side and the NO_X storage reduction catalyst 17 is arranged at the downstream side. The NO_X holding material 13 may also be arranged downstream of the NO_X storage reduction catalyst 17. However, for example, when the exhaust gas is a high temperature, sometimes NO_X flows out from the NO_X holding material 13. By arranging the NO_X holding material 13 upstream of the NO_X storage reduction catalyst 17, the NO_X flowing out from the NO_X holding material 13 can be purified at the NO_X storage reduction catalyst 17. Therefore, the NO_X holding material 13 is preferably arranged at the further upstream side from the NO_X storage reduction catalyst 17.

In this regard, exhaust gas contains SO_X, that is, SO₂. If SO₂ flows into the NO_X storage reduction catalyst 17, it is oxidized at the catalyst metal 46 and becomes SO₃. This SO₃ is absorbed by the NO_X absorbent 47 and forms BaSO₄ for example. The sulfate BaSO₄ is stable and does not break down easily. With simply only making the air-fuel ratio of the exhaust gas rich, the sulfate BaSO₄ does not break down and remains as it is. Therefore, the NO_X amount that can be stored by the NO_X storage reduction catalyst falls. The NO_X storage reduction catalyst therefore suffers from sulfur poisoning.

To recover from the sulfur poisoning, the temperature of the NO_X storage reduction catalyst is raised up to a temperature where SO_X can be released. Further, sulfur poisoning recovery control is performed making the air-fuel ratio of the exhaust gas flowing into the NO_X storage reduction catalyst rich or the stoichiometric air-fuel ratio. By performing sulfur poisoning recovery control, it is possible to make the NO_X storage reduction catalyst release the SO_X.

The SO_X amount stored in the NO_X storage reduction catalyst can for example be calculated from a map of the SO_X amount exhausted from the engine body per unit time as a function of the rotational frequency of the engine body and the fuel injection amount. This map is stored in the electronic control unit for example. By cumulatively adding the SO_X amount stored per unit time calculated according to the operating state, it is possible to estimate the SO_X amount stored in the NO_X storage reduction catalyst at any time. In the present embodiment, when the SO_X amount stored in the NO_X storage reduction catalyst exceeds the allowable value, sulfur poisoning recovery control is performed.

Referring to FIG. 6, in the sulfur poisoning recovery control of the present embodiment, the after injection is performed after the main injection in the combustion chamber so as to raise the temperature of the NO_X storage reduction catalyst. Further, the injection timing of the main injection FM is retarded so as to raise the temperature of the NO_X storage reduction catalyst. The temperature raising device raising the temperature of the NO_X storage reduction catalyst is not limited to this. Any device that can raise the temperature of the NO_X storage reduction catalyst can be employed.

In this regard, when performing the sulfur poisoning recovery control, the temperature of the exhaust gas becomes high. The temperature of the exhaust gas is raised to 650° C. or more for example. The temperature of the NO_X holding material 13 becomes the scatter temperature or more. Therefore, in the NO_X holding material 13, when NO_X is held, the catalyst metal scatters in the form of silver nitrate. In the present embodiment, when it is time to perform the sulfur poisoning recovery control, the NO_X purge control is performed. That is, in the same way as how NO_X purge control is performed before the regeneration control of the particulate filter in the first embodiment, the NO_X purge control is performed before the sulfur poisoning recovery control.

FIG. 13 shows a flowchart of the NO_X purge control in the present embodiment. At step 109, it is judged if there is a request for sulfur poisoning recovery control. That is, it is judged if the NO_X storage reduction catalyst stores more SO_X than the allowable value. If at step 109 there is no request for sulfur poisoning recovery control, this control is ended. If at step 109 there is a request for sulfur poisoning recovery control, the routine proceeds to step 102. At step 102 to step 105, the same NO_X purge control as the second NO_X purge control in the first embodiment is performed (see FIG. 8).

In this way, by performing the NO_X purge control when it is time to perform the sulfur poisoning recovery control, it is possible to eliminate the NO_X holding material holding NO_X in the form of silver nitrate. When performing the sulfur poisoning recovery treatment, the scattering of the catalyst metal can be avoided even when the temperature of the NO_X holding material is the scatter temperature or more. The drop in the NO_X purification ability of the NO_X holding material can therefore be suppressed.

In the present embodiment, control similar to the second NO_X purge control in the first embodiment was used as an example for the explanation, but the invention is not limited to this. Control similar to the first NO_X purge control in the first embodiment can also be performed.

The rest of the configuration, actions, and effects are similar to those of the first embodiment. The explanations are not repeated here.

Third Embodiment

Referring to FIG. 14 to FIG. 21, an exhaust purification system of an internal combustion engine in a third embodiment will be explained. The exhaust purification system of an internal combustion engine in the present embodiment performs an exhaust purification system operation in accordance with scattering of the catalyst metal when the catalyst metal of the NO_X holding material scatters.

In the operation of the internal combustion engine, sometimes it is difficult to predict the inflow of high temperature exhaust gas into the NO_X holding material. For example, when an operating state where the rotational frequency of the engine body is extremely high and the fuel injection amount in the combustion chamber is large is sustained for a long period of time, the temperature of the exhaust gas flowing into the NO_X holding material becomes high. Further, when the distance between the NO_X holding material and the engine body is short, the temperature of the exhaust gas flowing into the NO_X holding material rises. In such cases, sometimes the NO_X holding material ends up exceeding the scatter temperature of the catalyst metal. When the NO_X holding material holds NO_X, the catalyst metal scatters in the form of silver nitrate.

FIG. 14 is a graph showing the relationship of the scattered amount of catalyst metal and the holdable amount of NO_X in the NO_X holding material. When the scattered amount of the catalyst metal is large, the amount of catalyst metal contained in the NO_X holding material becomes smaller. Therefore, the scattered amount of catalyst metal increases and the holdable amount of NO_X decreases. The exhaust purification system of an internal combustion engine in the present embodiment is provided with a device for estimating the amount of catalyst metal remaining in the NO_X holding material when catalyst metal scatters from the NO_X holding material.

FIG. 15 shows a flowchart for estimating the amount of the catalyst metal of the NO_X holding material in the present embodiment. This control can be repeated every predetermined time period. At step 111, it is judged if the NO_X held amount of the NO_X holding material is greater than zero. When the NO_X held amount is zero, this control is ended. When the held amount of NO_X is greater than zero, the routine proceeds to step 112.

At step 112, it is judged if the temperature of the NO_X holding material is the scatter temperature of the catalyst metal or more. When the temperature of the NO_X holding material is less than the scatter temperature, this control is ended. When the temperature of the NO_X holding material is the scatter temperature or more, the routine proceeds to step 113.

At step 113, the scattered amount of the catalyst metal is estimated. In the present embodiment, a map of the scattered amount of the catalyst metal is used. At step 113, the scattered amount of the catalyst metal at this time is calculated.

FIG. 16 shows a map of the scattered amount of catalyst metal scattering from the NO_X holding material in the form of silver nitrate. The scattered amount of the catalyst metal remains almost constant if the scatter temperature or more regardless of the temperature of the NO_X holding material. A map is created in advance for the scattered amount AGS of the catalyst metal per unit time as a function of the time t_s that the NO_X holding material is at the scatter temperature or more and the NO_X amount ΣNOX held in the NO_X holding material. This map is stored in the ROM 32 of the electronic control unit 30 for example. The amount of scattered catalyst metal can be calculated based on the time that the NO_X holding material is at the scatter temperature or more and the NO_X amount held in the NO_X holding material.

Referring to FIG. 15, next, at step 114, the remaining amount of catalyst metal is calculated from the scattered amount at this time. By subtracting the scattered amount of catalyst metal at this time from the amount of catalyst metal remaining at the NO_X holding material calculated from the previous calculation, the amount of catalyst metal remaining at the NO_X holding material can be calculated. Further, by cumulatively adding the scattered amounts until now and subtracting the cumulative value of the scattered amounts from the initial amount of catalyst metal of the NO_X holding material, the amount of catalyst metal remaining at the NO_X holding material can be calculated.

The exhaust purification system of an internal combustion engine for performing the first operational control in the present embodiment is provided with an NO_X holding material (for example see FIG. 1 or FIG. 11). In the first operational control of the present embodiment, according to the calculated amount of the catalyst metal of the NO_X holding material, the held amount judgment value for performing the NO_X purge control is calculated. That is, the less the amount of catalyst metal remaining at the NO_X holding material, the smaller the held amount judgment value. In the present embodiment, the held amount judgment value as a function of the amount of catalyst metal of the NO_X holding material is created in advance and stored in the ROM 32 of the electronic control unit. It is updated to a held amount judgment value corresponding to the calculated amount of catalyst metal of the NO_X holding material. In the operational control, when the NO_X amount of the NO_X holding material exceeds the updated held amount judgment value, NO_X purge control is performed. By performing this control, it is possible to suppress the saturation of NO_X holding material with NO_X and the outflow of NO_X from the NO_X holding material.

Next, the second operational control in this present embodiment will be explained. The second operational control is operational control for the exhaust purification system of the second embodiment. Referring to FIG. 11, the exhaust treatment device performing the second operational control is provided with an NO_X holding material 13 and an NO_X storage reduction catalyst 17 arranged downstream of the NO_X holding material 13.

FIG. 17 shows a flowchart of the second operational control in the present embodiment. In the second operational control as well, the amount of catalyst metal of the NO_X holding material at any time is calculated. The second operational control can be repeated every predetermined time period.

At step 121, it is judged if the scattered amount of the catalyst metal of the NO_X holding material is greater than zero. That is, it is judged if the catalyst metal scatters. When the scattered amount of the catalyst metal of the NO_X holding material is zero, the routine proceeds to step 122. At step 122, when the scatter amount of the catalyst metal is zero, a map of the NO_X amount flowing out from the NO_X holding material is selected based on the temperature of the NO_X holding material.

At step 121, when the scatter amount of the catalyst metal of the NO_X holding material is greater than zero, the routine proceeds to step 123. At step 123, the amount of catalyst metal of the NO_X holding material is detected.

Next, at step 124, a map of the NO_X amount flowing out from the NO_X holding material is selected. The NO_X amount flowing out from the NO_X holding material 13 corresponds to the NO_X amount stored in the NO_X storage reduction catalyst 17. In the present embodiment, the NO_X amount flowing out from the NO_X holding material 13 is calculated by the map.

FIG. 18 shows a map of the NO_X amount flowing out from the NO_X holding material. FIG. 18 is the map when at a predetermined temperature with a predetermined catalyst metal amount. The NO_X amount NOXB flowing out from the NO_X holding material per unit time can be calculated as a function of the NO_X amount NOXA per unit time flowing into the NO_X holding material and the NO_X amount ENOX held in the NO_X holding material. The NO_X amount NOXA flowing into the NO_X holding material per unit time can be calculated from a map as a function of the engine rotational frequency and fuel injection amount for example (see FIG. 4).

A plurality of maps are created in advance for the NO_X amount flowing out from the NO_X holding material corresponding to each temperature and catalyst metal amount and are stored in the ROM 32 of the electronic control unit 30 for example. These maps are made so that when the amount of catalyst metal of the NO_X holding material becomes lower, the NO_X amount flowing out from the NO_X holding material becomes larger.

Referring to FIG. 17, at step 124, a map of the NO_X amount flowing out from the NO_X holding material is selected based on the amount and temperature of the catalyst metal of the NO_X holding material. Using the selected map, the NO_X amount NOXB per unit time flowing out from the NO_X holding material 13 is calculated. When the amount of the catalyst metal of the NO_X holding material is lower, the NO_X amount flowing out from the NO_X holding material becomes larger.

At step 125, using the selected map, the NO_X stored amount of the NO_X storage reduction catalyst is calculated. By cumulatively adding the NO_X amounts NOXB flowing in per unit time, the NO_X amount stored in the NO_X storage reduction catalyst at any time can be calculated. That is, by adding the current calculated NOX amount flowing into the NO_X storage reduction catalyst to the previously calculated NO_X stored amount, the NO_X stored amount can be calculated.

In this way, in the second operational control of the present embodiment, the amount of catalyst metal remaining at the NO_X holding material when the catalyst metal scatters from the NO_X holding material is calculated. Based on the remaining amount of the catalyst metal, the NO_X amount flowing out from the NO_X holding material is calculated, and the NO_X amount stored in the NO_X storage reduction catalyst is calculated.

FIG. 19 shows a time chart of the second operational control in the present embodiment. At the time t₁, the NO_X stored amount of the NO_X storage reduction catalyst reaches a stored amount judgment value set in advance as the allowable amount. In the time period when normal operation is performed, NO_X release control is performed in the period from the time t₁ to the time t₂ and in the period from the time t₃ to the time t₄. Further, NO_X release control is performed in the period from the time t₅ to the time t₆ and the period from the time t⁷ to the time t₈.

At part of the time period from the time t₂ to the time t₅, the catalyst metal of the NO_X holding material scatters due to a predetermined operating state. The amount of the catalyst metal of the NO_X holding material decreases along with the scattering of the catalyst metal. At the time t_X, the amount of catalyst metal of the NO_X holding material becomes the judgment value for modifying the map of the NO_X amount flowing out from the NO_X holding material or less. Therefore, at normal operation from the time t₄ on, the map for calculating the NO_X amount flowing out from the NO_X holding material is modified. At step 124 of FIG. 17, the newly selected map is used. The estimated amount of the NO_X amount stored per unit time becomes larger.

Therefore, in the operation from the time t₄ on, the interval of NO_X release control becomes shorter. The length of time from the time t₄ to the time t₅ becomes shorter than the length of time from the time t₂ to the time t₃.

The map is updated according to the scatter amount of the catalyst metal in this way. By estimating the NO_X amount flowing out from the NO_X holding material based on the amount of remaining catalyst metal, the NO_X amount flowing out from the NO_X holding material can be more accurately estimated. Therefore, in the present embodiment, it is possible to more accurately estimate the NO_X amount stored in the NO_X storage reduction catalyst. This can suppress the inflow of an amount of NO_X larger than the estimated NO_X amount into the NO_X storage reduction catalyst and saturation of the NO_X storage reduction catalyst. The outflow of NO_X from the NO_X storage reduction catalyst can be avoided.

FIG. 20 shows a schematic view of an exhaust purification system performing the third operational control in the present embodiment. The exhaust purification system performing the third operational control is provided with an NO_X selective reducing catalyst (SCR) 14. The NO_X selective reducing catalyst 14 is an exhaust treatment device able to selectively reduce NO_X by feeding a reducing agent. The NO_X selective reducing catalyst 14 is arranged at the engine exhaust passage downstream of the NO_X holding material 13. Downstream of the NO_X selective reducing catalyst 14, there is arranged a temperature sensor 52 as a temperature detection device for detecting the temperature of the NO_X selective reducing catalyst 14. The output signal of the temperature sensor 52 is input through a corresponding AD converter 37 to the input port 35 (refer to FIG. 1).

The NO_X selective reducing catalyst 14 in the present embodiment can selectively reduce NO_X using ammonia as a reducing agent. The NO_X selective reducing catalyst can be comprised from zeolite adsorbing ammonia and containing iron or other transition metals. Further, it can be comprised from a titanic-vanadium-based catalyst not having an ammonia adsorbing function. The NO_X selective reducing catalyst 14 in the present embodiment is comprised from ammonia adsorption type Fe zeolite.

The exhaust purification system is provided with a reducing agent feeding device feeding a reducing agent to the NO_X selective reducing catalyst 14. In the present embodiment, ammonia is used as the reducing agent. The reducing agent feeding device contains a urea feed valve 55. The urea feed valve 55 is arranged in the engine exhaust passage at an upstream side of the NO_X selective reducing catalyst 14. The urea feed valve 55 is formed so as to inject urea into the engine exhaust passage. The reducing agent feeding device in the present embodiment is made so as to feed urea, however, the invention is not limited to this. It may also be made so as to feed ammonia water.

The urea feed valve 55 is connected through a corresponding drive circuit 38 to the output port 36 of the electronic control unit 30. The urea feed valve 55 in the present embodiment is controlled by the electronic control unit 30 (see FIG. 1).

If urea is fed from the urea feed valve 55 to the exhaust gas flowing in the engine exhaust passage, the urea is hydrolyzed. By the urea being hydrolyzed, ammonia and carbon dioxide are created. By the created ammonia being fed to the NO_X selective reducing catalyst 14, the NO_X selective reducing catalyst 14 reduces the NO_X contained in the exhaust gas to nitrogen.

This exhaust purification system can purify the NO_X at both the NO_X holding material 13 and the NO_X selective reducing catalyst 14 during normal operation. During normal operation of the engine body 1, it is possible to purify NO_X by the NO_X holding material 13 repeatedly holding the NO_X and performing NO_X purge control. Further, by feeding a reducing agent from the urea feed valve 55 to the NO_X selective reducing catalyst 14, the NO selective reducing catalyst 14 can purify the NO_X.

When the temperature of the exhaust gas is low, NO_X can be removed from the exhaust gas by adsorption of NO_X at the NO_X holding material 13. When the temperature of the exhaust gas is high, the NO_X purification rate in the NO_X holding material 13 drops, however, by selectively reducing the NO_X at the NO_X selective reducing catalyst 14, NO_X can be purified. In such a way, NO_X can be purified at a wide range of temperature from low temperature to high temperature. Further, it is possible to slash the amount of use of platinum and other precious metals and purify NO_X.

In the present embodiment, the NO_X holding material 13 is arranged at the upstream side and the NO_X selective reducing catalyst 14 is arranged at the downstream side. The NO_X holding material 13 may also be arranged downstream of the NO_X selective reducing catalyst 14. However, when the exhaust gas has a high temperature for example, sometimes NO_X flows out from the NO_X holding material 13. By arranging the NO_X holding material 13 upstream of the NO_X selective reducing catalyst 14, the NO_X flowing out from the NO_X holding material 13 can be purified by the NO_X selective reducing catalyst 14. Therefore, the NO_X holding material 13 is preferably arranged more to the upstream side than the NO_X selective reducing catalyst 14.

FIG. 21 shows a flowchart of a third operational control in the present embodiment. In the third operational control of the present embodiment, when the amount of catalyst metal in the NO_X holding material drops due to scattering, control increasing the purified amount of NO_X at the downstream NO_X selective reducing catalyst is performed.

At step 131, it is judged if the scatter amount of the catalyst metal of the NO_X holding material is greater than zero. When at step 131 the scatter amount of the catalyst metal of the NO_X holding material is zero, the routine proceeds to step 132. At step 132, a feed amount of urea set in advance is selected as the feed amount of urea from the urea feed valve. When at step 131 the scatter amount of the catalyst metal of the NO_X holding material is greater than zero, the routine proceeds to step 133. At step 133, the amount of the catalyst metal of the NO_X holding material 13 is detected.

Next, at step 134, the amount of urea fed from the urea feed valve 55 is calculated based on the amount of catalyst metal of the NO_X holding material. The amount of urea fed from the urea feed valve can be calculated using a map of the urea feed amount per unit time as a function of the NO_X amount NOXA per unit time flowing into the NO_X holding material and the NO_X amount held in the NO_X holding material. A plurality of maps are created in advance for the urea amounts corresponding to different temperatures and catalyst metal amounts and are stored in the ROM 32 of the electronic control unit 30 for example. These maps are formed so that the smaller the amount of the catalyst metal of the NO_X holding material, the greater the urea feed amount. The amount of urea fed from the urea feed valve can be calculated with such a urea feed amount map. The calculation of the feed amount of the urea is not limited to this. The amount may be calculated by any method based on the amount of the catalyst metal of the NO_X holding material.

Next, at step 135, urea is fed from the urea feed valve by the urea feed amount selected at step 132 or the urea feed amount calculated at step 134. If the scatter amount of the catalyst metal is increased, the amount of catalyst metal of the NO_X holding material decreases. If the amount of catalyst metal decreases, the NO_X amount flowing out from the NO_X holding material increases. Therefore, the NO_X amount flowing into the NO_X selective reducing catalyst increases. The feed amount of urea from the urea feed valve increases along with an increase of the inflow amount of NO_X to the NO_X selective reducing catalyst.

In the present embodiment, urea is intermittently injected from the urea feed valve. When increasing the feed amount of urea, the urea injection interval can be shortened. Further, the urea feed amount can be increased by increasing one injection amount.

Thus, in the third operational control of the present embodiment, the amount of the catalyst metal remaining in the NO_X holding material when the catalyst metal scatters from the NO_X holding material is estimated. The less the amount of catalyst metal remaining, the more the increase in the feed amount of the reducing agent of the NO_X selective reducing catalyst. By employing this configuration, when the catalyst metal scatters at the NO_X holding material, the purified amount of NO_X at the NO_X selective reducing catalyst on the downstream side can be increased, and the outflow of NO_X from the NO_X selective reducing catalyst can be suppressed.

In the present embodiment, a map is used to estimate the scatter amount of the catalyst metal, then the amount of the catalyst metal remaining in the NO_X holding material is estimated, however, the invention is not limited to this. Any method may be used to estimate the amount of the catalyst metal remaining at the NO_X holding material. For example, NO_X sensors are arranged at the upstream side and at the downstream side of the NO_X holding material. It is also possible to estimate the purification rate of NO_X in the NO_X holding material based on the NO_X amount flowing into the NO_X holding material and the NO_X amount flowing out from the NO_X holding material and estimate the amount of catalyst metal remaining at the NO_X holding material from this NO_X purification rate.

The rest of the configuration, actions, and effects are similar to the first or second embodiments, so the explanations are not repeated here.

Fourth Embodiment

Referring to FIG. 22 to FIG. 28, an exhaust purification system of an internal combustion engine in a fourth embodiment will be explained. The exhaust purification system of an internal combustion engine in the present embodiment is provided with an NO_X holding material (for example, see FIG. 1). The NO_X holding material includes a catalyst metal containing silver. The exhaust purification system of an internal combustion engine in the present embodiment performs control reducing the NO_X amount exhausted from the engine body when the catalyst metal of the NO_X holding material scatters.

FIG. 22 shows a flowchart of a first operational control in the present embodiment. The first operational control shown in FIG. 22 can be repeated every predetermined time period. In the first operational control of the present embodiment, when the catalyst metal of the NO_X holding material scatters and the temperature of the NO_X holding material is a predetermined temperature or less, control is performed for reducing the NO_X amount exhausted from the engine body.

At step 141, it is judged if the amount of catalyst metal of the NO_X holding material is a predetermined remainder judgment value or less. When at step 141 the amount of catalyst metal of the NO_X holding material is greater than the predetermined remainder judgment value, this control is ended. When the amount of catalyst metal is the predetermined remainder judgment value or less, the routine proceeds to step 142.

At step 142, it is judged if the temperature of the NO_X holding material is a predetermined temperature judgment value or less.

FIG. 23 shows a graph explaining the relationship of the NO_X holding material bed temperature and the NO_X holdable amount. A graph for when the scatter amount of the catalyst metal is zero is shown by one dot-chain line. Further, a graph for after a predetermined amount of catalyst metal has scattered is shown by a solid line.

It will be understood that due to the catalyst metal scattering, the maximum amount that the NO_X holding material can hold, that is, the NO_X holdable amount, falls. It will be understood that the drop in the NO_X holdable amount is large at the region where the bed temperature of the NO_X holding material is low. In the present embodiment, a temperature judgment value is set in advance. For this temperature judgment value, it is possible to select the point where, for example, the NO_X holdable amount becomes smaller than a predetermined value at the time when a predetermined amount of the catalyst metal scatters.

Referring to FIG. 22, when at step 142 the bed temperature of the NO_X holding material is larger than the temperature judgment value for performing exhausted NO_X reduction control, this control is ended. When the bed temperature of the NO_X holding material is the temperature judgment value or less, the routine proceeds to step 143. At step 143, exhausted NO_X reduction control is performed to reduce the NO_X amount exhausted from the engine body. In the exhausted NO_X reduction control in the present embodiment, the recirculation rate (EGR rate) of the engine body is increased.

FIG. 24 is a graph showing the relationship of the recirculation rate of the engine body and the NO_X amount exhausted from the engine body. The abscissa is the recirculation rate, and the ordinate is the NO_X amount exhausted from the engine body per unit time. The recirculation rate is the ratio of flow rate of the recirculated exhaust gas to all gas flowing into the combustion chamber (recirculation rate=(recirculation exhaust gas amount)/(recirculation exhaust gas amount+intake air amount)). If the proportion of the exhaust gas increases, the recirculation rate increases. It will be understood that the NO_X amount exhausted from the engine body decreases if the recirculation rate increases.

Referring to FIG. 1, in the present embodiment, the recirculated exhaust gas amount is increased by increasing the opening degree of the EGR control valve 19 arranged in the EGR passage 18. Because the NO_X amount exhausted from the engine body 1 drops, the outflow of NO_X from the NO_X holding material 13 can be suppressed even when the NO_X purification ability of the NO_X holding material 13 drops.

FIG. 25 shows a time chart of the first operational control in the present embodiment. FIG. 25 is a time chart immediately after the engine body is started up. For example, immediately after the engine body 1 is started up, the bed temperature of the NO_X holding material is low. The NO_X holding material temperature gradually rises with the startup of the engine body. At the time t₁, the NO_X holding material bed temperature reaches the temperature judgment value.

In the example shown in FIG. 25, the NO_X holding material has an amount of catalyst metal of the predetermined remainder judgment value or less. In the first operational control, exhausted NO_X reduction control is performed until the time t₁. That is, the recirculation rate of the engine body 1 is increased. Because the recirculation rate is increased until the time t₁, the NO_X amount exhausted from the engine body can be suppressed. At the time t₁, the bed temperature of the NO_X holding material reaches the temperature judgment value, so the recirculation rate at the time of normal operation is returned to.

Thus, the less the amount of catalyst metal remaining in the NO_X holding material, the more the NO_X amount exhausted from the engine body can be reduced. In the present embodiment, when the amount of catalyst metal of the NO_X holding material is the remainder judgment value or less, the recirculation rate is increased by exactly a predetermined amount, however, the invention is not limited to this. The NO_X amount exhausted from the engine body may also be adjusted according to the amount of the catalyst metal of the NO_X holding material. For example, a plurality of remainder judgment values may be set and control performed to gradually reduce the NO_X amount exhausted from the engine body as the amount of catalyst metal of the NO_X holding material decreases.

In the first operational control in the present embodiment, exhausted NO_X reduction control is performed when the bed temperature of the NO_X holding material is the temperature judgment value or less. The first operational control is not limited to this. For example, a plurality of temperature judgment values may be set and control performed to gradually reduce the NO_X amount exhausted from the engine body as the bed temperature of the NO_X holding material drops.

FIG. 26 shows a flowchart of the second operational control in the present embodiment. The second operational control shown in the FIG. 26 can be repeated every predetermined time period for example. In the second operational control, when the catalyst metal of the NO_X holding material scatters and there is a request to accelerate the vehicle speed, exhausted NO_X reduction control is performed to reduce the NO_X amount exhausted from the engine body.

At step 146, it is judged if the amount of catalyst metal of the NO_X holding material is the remainder judgment value or less. When at step 146 the amount of catalyst metal of the NO_X holding material is greater than the remainder judgment value, this control is ended. When at step 146 the amount of catalyst metal of the NO_X holding material is the remainder judgment value or less, the routine proceeds to step 147.

At step 147, it is judged if there is an acceleration request for the vehicle. In the present embodiment, it is judged if the depression amount of the accelerator pedal is a depression judgment value or more. Referring to FIG. 1, the depression amount of the accelerator pedal 40 can be detected by the load sensor 41. When the depression amount of the accelerator pedal 40 is lower than the depression judgment value, this control is ended. When the depression amount of the accelerator pedal is the depression judgment amount or more, the routine proceeds to step 148.

At step 148, exhausted NO_X reduction control is performed. As the exhausted NO_X reduction control, in the same way as the first operational control of the present embodiment, the NO_X amount exhausted from the engine body is reduced by control increasing the recirculation rate of the engine body.

FIG. 27 is a graph showing the relationship of the NO_X amount inflowing to the NO_X holding material and the NO_X purification rate of the NO_X holding material. The graph for when the scatter amount of the catalyst metal is zero is shown by the one dot-dash line, while the graph after a predetermined amount of catalyst metal has scattered is shown by the solid line. When the NO_X amount flowing into the NO_X holding material is low, a substantially constant NO_X purification rate is exhibited. However, if the NO_X amount flowing into the NO_X holding material increases, the purification speed of the NO_X holding material becomes insufficient and the NO_X purification rate drops. Further, it will be understood that due to the catalyst metal scattering, the NO_X purification rate drops.

When there is an acceleration request, the NO_X amount exhausted per unit time increases. For example, the engine rotational frequency of the engine body increases and the NO_X amount exhausted from the engine body per unit time increases. In the present embodiment, when the depression amount of the accelerator pedal is the depression judgment value or more, control is performed to reduce the NO_X amount exhausted from the engine body.

FIG. 28 shows a time chart of the second operational control in the present embodiment. Until the time t₁, normal operation is performed. In the period from the time t₁ to the time t₂, the depression amount of the accelerator pedal becomes larger. From the time t₁ to the time t₂, the vehicle speed increases.

At the time t₁, the depression amount of the accelerator pedal becomes the depression judgment value or more. By depressing the accelerator pedal 40, the opening degree of the throttle valve 10 increases and the intake air amount increases. Therefore, the recirculation rate drops. In the present embodiment, control is performed so that the drop of the recirculation rate becomes smaller. That is, the recirculation rate is increased in the period from the time t₁ to the time t₂ so that the recirculation rate becomes larger than when exhausted NO_X reduction control is not performed. By performing this control, the NO_X amount exhausted from the engine body can be made smaller, and the NO_X amount flowing out from the NO_X holding material can be suppressed.

In the second operational control in the present embodiment, when the depression amount of the accelerator pedal is the depression judgment value or more, exhausted NO_X reduction control is performed. The second operational control is not limited to this. For example, a plurality of depression judgment values may be set and control performed to reduce the NO_X amount exhausted from the engine body gradually the larger the depression amount of the accelerator pedal.

The exhaust purification system in the present embodiment reduces the NO_X amount exhausted from the engine body when in an operating state where the catalyst metal scatters from the NO_X holding material and the NO_X is liable to flow out from the NO_X holding material. With this configuration, it is possible to suppress the outflow of NO_X from the NO_X holding material. Further, it is possible to suppress the outflow of NO_X from the exhaust purification system of the internal combustion engine.

In the exhausted NO_X reduction control in the present embodiment, control increasing the recirculation rate in the engine body is performed, however, the invention is not limited to this. Any control that reduces the NO_X exhausted from the engine body may be performed. For example, the fuel injection timing in the combustion chamber may be retarded. For example, by retarding the injection timing of the main injection, the fuel temperature at the time of fuel combustion drops, and the NO_X amount created can be reduced.

Further, in the present embodiment, control is performed to reduce the NO_X amount exhausted from the engine body when the catalyst metal scatters and a predetermined NO_X amount flows out from the NO_X holding material, however, the invention is not limited to this. Exhausted NO_X reduction control may be performed at any time when the catalyst metal scatters. For example, control may be performed reducing the NO_X amount exhausted from the engine body gradually according to the scatter amount of the catalyst metal.

In the present embodiment, the exhaust purification system of an internal combustion engine in the first embodiment was used as an example for the explanation, however, the invention is not limited to this. The invention can be applied to any exhaust purification system of an internal combustion engine provided with an NO_X holding material.

The rest of the configuration, actions, and effects are similar to those of either of the first to third embodiments, so the explanations are not repeated here.

The above embodiments can be appropriately combined. In the above drawings, the same or corresponding parts are assigned the same reference numerals. Note that, the above embodiments are illustrative and do not limit the present invention. Further, in the embodiments, modifications included in the claims are intended.

REFERENCE SIGNS LIST

• 1 engine body
• 2 combustion chamber
• 13 NO_X holding material
• 14 NO_X selective reducing catalyst
• 16 particulate filter
• 17 NO_X storage reduction catalyst
• 30 electronic control unit
• 48 catalyst carrier
• 49 catalyst metal

Claims

1. An exhaust purification system of an internal combustion engine comprising an NOX holding material arranged in an engine exhaust passage, having a catalyst metal containing silver, holding NOX contained in the exhaust gas in the form of silver nitrate at the catalyst metal when an air-fuel ratio of inflowing exhaust gas is lean, and releasing the held NOX if the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich,

wherein said NOX holding material has a scatter temperature at which catalyst metal scatters in the form of silver nitrate if the temperature rises,

when it is time to perform control to raise the temperature of the NOX holding material to the scatter temperature or above, the system makes the air-fuel ratio of the exhaust gas flowing into the NOX holding material a stoichiometric air-fuel ratio or rich to thereby make the NOX holding material release the held NOX.

2. An exhaust purification system of an internal combustion engine as set forth in claim 1, further comprising an NOX storage reduction catalyst arranged in the engine exhaust passage downstream of the NOX holding material, including a catalyst metal and an NOX absorbent holding NOX, holding the NOX contained in the exhaust gas at the NOX absorbent when the air-fuel ratio of the inflowing exhaust gas is lean, and releasing the held NOX when the air-fuel ratio of the inflowing exhaust gas becomes the stoichiometric air-fuel ratio or rich,

wherein the NOX storage reduction catalyst holds SOX besides NOX, and, when it is time to perform sulfur poisoning recovery control raising the temperature of the NOX storage reduction catalyst to an SOX releasable temperature and making the air-fuel ratio of the exhaust gas flowing into the NOX storage reduction catalyst the stoichiometric air-fuel ratio or rich so as to release the SOX, the NOX holding material is made to release the held NOX.

3. An exhaust purification system of an internal combustion engine as set forth in claim 1, further comprising a particulate filter arranged in the engine exhaust passage and trapping particulate matter contained in the exhaust gas,

wherein when it is time to perform regeneration control raising the temperature of the particulate filter to the temperature where the trapped particulate matter burns, the NOX holding material is made to release the held NOX.

4. An exhaust purification system of an internal combustion engine as set forth in claim 1, performing control estimating the amount of catalyst metal remaining at the NOX holding material when catalyst metal scatters from the NOX holding material, and reducing the NOX amount exhausted to the engine exhaust passage from the engine body in accordance with the drop in the amount of remaining catalyst metal.

5. An exhaust purification system of an internal combustion engine as set forth in claim 1, performing control making the air-fuel ratio of exhaust gas flowing into the NOX holding material the stoichiometric air-fuel ratio or rich so as to release NOX when a held amount of NOX of the NOX holding material exceeds a predetermined held amount judgment value,

estimating the amount of catalyst metal remaining at the NOX holding material when the catalyst metal scatters from the NOX holding material, and decreasing the held amount judgment value in accordance with the drop in the amount of remaining catalyst metal.

6. An exhaust purification system of an internal combustion engine as set forth in claim 1, further comprising an NOX selective reducing catalyst arranged in the engine exhaust passage downstream of the NOX holding material and selectively reducing NOX by feeding a reducing agent,

estimating the amount of catalyst metal remaining at the NOX holding material when catalyst metal scatters from the NOX holding material, and increasing the feed amount of reducing agent to the NOX selective reducing catalyst in accordance with the drop in the amount of remaining catalyst metal.

7. An exhaust purification system of an internal combustion engine as set forth in claim 1, estimating the amount of catalyst metal remaining at the NOX holding material when catalyst metal scatters from the NOX holding material, and estimating the NOX amount flowing out from the NOX holding material based on the remaining amount of catalyst metal.