CYLINDER CLEANING DEVICE
It is an object of the invention to provide a cylinder cleaning device which is suitable for downsizing the printing press. The thick portions 10b, 10c of the pressure pad 10 are mounted on the grooved portions 42, 43 of the support bar 40. The engaged portions of the side plate 50 are disposed on the opposite sides of the thick portions 10b, 10c. The pressure pad 10 and the support bar 40 are nipped between and held by the engaged portions.
Latest BALDWIN-JAPAN LTD. Patents:
The present invention relates to a cylinder cleaning device for cleaning a cylinder provided on a printing press. In particular, the present invention relates to the cylinder cleaning device which presses a cleaning fabric against the surface of the cylinder with a pressure pad to clean it.
BACKGROUND ARTA printing press includes a plurality of cylinders and prints a newspaper and the like. The surface of the cylinder must be cleaned often to remove residual ink or stain such as paper dust and the like.
A cylinder cleaning device is used to clean the surface of the cylinder. The cylinder cleaning device is built in the printing press. There exist several types of the cylinder cleaning device. The most typical cylinder cleaning device uses a cleaning fabric. The cylinder cleaning device presses the cleaning fabric against the surface of the rotating cylinder with a pressure pad and wipes the surface of the cylinder with the cleaning fabric.
The cylinder cleaning device 1 opposes to the cylinder 100 as the cleaning object.
The cleaning fabric 4 is supplied from a supply roll 2 and taken up onto a take up roll 5 through the pressure pad 10. A solenoid 8 presses the pressure pad 10 against the cylinder 100 and moves the pressure pad 10 away from the cylinder 100. The cleaning fabric 4 is engaged with and moved away from the surface of the cylinder 100 by the forward and backward movement of the pressure pad 10.
The pressure pad 10 is made of elastic material such as nitrile rubber. The pressure pad 10 includes thick portions 10b, 10c at opposite edges thereof. Clamp bars 11, 12 include clamp grooved portions 11a, 12a for mounting and fixing the thick portions 10b, 10c of the pressure pad 10. A pressure portion 10a is formed in the pressure pad 10 mounted by the clamp bars 11, 12. The pressure portion 10a is shaped to be generally semi-cylindrical.
The contact area between the cleaning fabric 4 and the cylinder 100 is dependent on the radius of the generally semi-cylindrical of the pressure portion 10a. The contact area is small when the radius of the pressure portion 10a is small, while the contact area is large when the radius 10a is large. The radius of the pressure portion 10a must be predetermined appropriately.
Meanwhile, a space for installing the cylinder cleaning device 1 nearby the cylinder 100 is required to be small recently for downsizing the printing press and realizing high density. For example, the cylinder 100 which should be cleaned may be disposed behind the space between other cylinders 101, 102. It is difficult to pass the cylinder cleaning device 1 including the pressure portion 10a having an appropriate radius through the space between the cylinders 101, 102 in the prior art.
Patent Document 1 (EP0936068A) discloses a prior structure for engaging the pressure pad with the clamp bars. Patent Document 2 (EP1000740A) discloses a more detail structure of the prior cylinder cleaning device 1 as shown in
Patent Document 4 (U.S. Pat. No. 5,878,669) discloses that the cylinder cleaning device can be used in a smaller space than the others. In the cylinder cleaning device, when the pressure portion of the pressure pad engages with the outer surface of the cylinder, a pulling and removing force acts on the pressure pad to pull and remove it. The structure for fixing the pressure pad cannot resist the pulling and removing force.
Patent Document 1: EP0936068A
Patent Document 2: EP1000740A
Patent Document 3: U.S. Pat. No. 7,287,297
Patent Document 4: U.S. Pat. No. 5,878,669
DISCLOSURE OF THE INVENTION Problems to be Solved by the InventionIt is, therefore, an object of the present invention to provide a cylinder cleaning device which is suitable for downsizing the printing press and realizing high density.
Solution to the ProblemsA cylinder cleaning device cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder. The device comprises a pressure pad made of elastic material and including a pressure portion engaged with the back surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad. The pressure portion is interposed between and formed integrally with the thick portions. The device comprises a support bar including grooved portions formed in the opposite sides thereof and extending longitudinally of the support bar. The thick portions are fitted into the grooved portions so that the pressure pad can be mounted on the support bar. The device comprises a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof. The pressure pad and the support bar are nipped between and held by the engaged portions.
The device further comprises following elements.
The pressure pad is plate-shaped. The pressure portion is bent to be generally semi-cylindrical so that the thick portions oppose to each other to be fitted into the grooved portions when the pressure pad is mounted on the support bar.
The pressure portion is generally semi-cylindrical. The thick portions are opposed to each other to be fitted into the grooved portions.
The side plate include an opening on one side. The pressure pad and the support bar are received in the opening.
The pressure pad and the support bar are nipped between the engaged portions on opposite sides thereof.
The device can be comprised as follows.
The pressure pad includes a pressure portion, a pair of thick portions and a pair of connecting portions. The pressure portion is disposed on the center of the pressure pad. The thick portions are disposed on the opposite edges of the pressure pad. The connecting portions are interposed between the pressure portion and the thick portions. The connecting portions connect the pressure portion with the thick portions and being thinner than the thick portions. The pressure portion, the thick portions and the connecting portions being made of elastic material and formed integrally.
The support bar includes a base portion and a pair of grooved portions. The base portion extends longitudinally of the support bar. The grooved portions are formed in the opposite sides of the base portion to extend longitudinally of the support bar and having depths corresponding to the thicknesses of the thick portions and corresponding to the thicknesses of the connecting portions so that the thick portions and the connecting portions can be fitted into the grooved portions. The thick portions and the connecting portions include outer surfaces disposed to be flush with the opposite sides of the base portion when the thick portions and the connecting portions are fitted into the grooved portions.
The side plate includes engaged portions engaged with the opposite side surfaces of the base portion and the outer surfaces of the thick and connecting portions.
The thick portions project toward the grooved portions from the inner surface of the connecting portions.
EFFECT OF THE INVENTIONIn the present invention, the thick portions of the pressure pad are fitted into the support bar. The thick portions and the support bar are nipped by the side plate on opposite sides thereof. The thick portions and the support bar are not projected respectively from the outer surface of the generally semi-cylindrical pressure pad. As a result, the present invention can provide the cylinder cleaning device which is suitable for downsizing the printing press and realizing high density.
When the pressure pad along with the cleaning fabric is pressed against the outer surface of the cylinder, the strong pulling and removing force acts on the pressure pad to pull and remove it. However, the pulling and removing force on the pressure pad disperses and acts on the side plate. As a result, the side plate can keep the pressure pad on the support bar rigidly even though it is thin. The side plate can have a minimum thickness to keep it. As a result, the present invention can provide the cylinder cleaning device which is more suitable for downsizing the printing press and realizing high density.
The device includes a support bar 40. The support bar 40 has grooved portions 42, 43. The grooved portions 42, 43 receive the thick portions 10b, 10c of the pressure pad 10 which are fitted into the grooved portions 42, 43. The device includes a side plate 50. The side plate 50 is disposed on the opposite sides of thick portions 10b, 10c and the connecting portions 10d, 10e of the pressure pad 10. The side plate 50 receives the thick portions 10b, 10c and the connecting portions 10d, 10e of the pressure pad 10, and the support bar 40. The side plate 50 includes engaged portions disposed on the opposite sides of the thick portions 10b, 10c and engaged with the side surfaces thereof. The support bar 40 has opposite side surfaces 46, 47 parallel to each other. The opposite side surfaces 46, 47 are face-contacted with the inner side surface of the side plate 50.
The device includes a solenoid 8. The solenoid 8 has a piston rod 81. The piston rod 81 is linked with the support bar 40. The cleaning fabric 4 is interposed between the pressure pad 10 and the cylinder 100. If the solenoid 8 is operated, the pressure pad 10 moves forward and backward to the cylinder 100. As a result, the cleaning fabric 4 is pressed by the pressure portion 10a of the pressure pad 10 to wipe the surface of the cylinder 100.
As shown in
The connecting portions 10d, 10e are nipped between the side plate 50 and the support bar 40, and reaches the thick portions 10b, 10c. The thickness of the connecting portions 10d, 10e may be even or may grow adjacent the thick portions 10b, 10c but thinner than the thick portions 10b, 10c as above stated. The supporting portions 10f are interposed between the pressure portion 10a and the connecting portions 10d, 10e not to be nipped between the side plate 50 and the support bar 40.
The thick portions 10a, 10b project from the inner surface of the connection portions 10d, 10e to be fitted into the grooved portion 42, 43. When the thickness of the connecting portions 10d, 10e grows adjacent the thick portions 10b, 10c, the thickness growing portions project from the inner surface of the other portions to fit the pressure pad shape holding walls 44.
As shown in
The support bar 40 includes a through-hole 45 which passes through the base portion 41. As shown in
As shown in
As shown in
The thickness of the pressure portion 10a has a relation with the necessary time for cleaning by the cylinder cleaning device 1 and the amount of consumption of the cleaning fabric during cleaning. However, it is preferable to determine the most appropriate thickness by the experiments.
1 cylinder cleaning device
4 cleaning fabric
8 solenoid
10 pressure pad
10a pressure portion
10b, 10c thick portion
10d, 10e connecting portion
10f supporting portion
13 pipe
14 nozzle
40 support bar
41 base portion
42, 43 grooved portion
44 pressure pad shape holding wall
50 side plate
Claims
1. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad made of elastic material and including a pressure portion engaged with the surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad, the pressure portion being interposed between and formed integrally with the thick portions;
- a support bar including grooved portions formed in the opposite sides thereof and extending longitudinally of the support bar, the thick portions being fitted into the grooved portions so that the pressure pad can be mounted on the support bar; and
- a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof,
- the pressure pad and the support bar being nipped between and held by the engaged portions.
2. The cylinder cleaning device according to claim 1, wherein the pressure pad is plate-shaped, the pressure portion being bent to be generally semi-cylindrical so that the thick portions oppose to each other to be fitted into the grooved portions when the pressure pad is mounted on the support bar.
3. The cylinder cleaning device according to claim 1, wherein the pressure portion is generally semi-cylindrical, the thick portions being opposed to each other to be fitted into the grooved portions.
4. The cylinder cleaning device according to claim 1, wherein the side plate includes an opening on one side, the pressure pad and the support bar being received in the opening.
5. The cylinder cleaning device according to claim 1, wherein the pressure pad and the support bar are nipped between the engaged portions on opposite sides thereof.
6. The cylinder cleaning device according to claim 1, wherein the thick portions is generally cylindrical to extend longitudinally of the pressure pad.
7. The cylinder cleaning device according to claim 1, wherein the pressure portion includes a pipe and nozzles, the pipe directing a cleaning liquid to the nozzles to supply the cleaning liquid toward the cleaning fabric engaged with the pressure portion.
8. The cylinder cleaning device according to claim 1, wherein the pressure pad includes connecting portions formed between the pressure portion and the thick portions, the pressure portion being thicker than the connecting portions.
9. The cylinder cleaning device according to claim 1, wherein the pressure pad includes connecting portions formed between the pressure portion and the thick portions and nipped between the support bar and the engaged portions, the pressure portion being thinner than the connecting portions and the thick portions.
10. The cylinder cleaning device according to claim 1, wherein the pressure pad comprises two or more parts made of materials different in property from each other, the parts being formed integrally to each other.
11. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad made of elastic material and including a pressure portion engaged with the surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad, the pressure portion being interposed between and formed integrally with the thick portions;
- a support bar including grooved portions formed in opposite sides thereof and extending longitudinally of the support bar, the thick portions being fitted into the grooved portions so that the pressure pad can be mounted on the support bar; and
- a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof,
- the pressure pad being shaped to be generally semi-cylindrical when being mounted on the support bar, the pressure portion including an outer surface disposed inwardly of the outer surface of the side plate when being shaped to be semi-cylindrical.
12. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad made of elastic material and including a pressure portion engaged with the surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad, the pressure portion being interposed between and formed integrally with the thick portions;
- a support bar including grooved portions formed in opposite sides thereof and extending longitudinally of the support bar, the thick portions being fitted into the grooved portions so that the pressure pad can be mounted on the support bar; and
- a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof,
- the support bar including opposite side surfaces, the thick portions including outer surfaces disposed to be flush with the opposite side surfaces of the support bar when being fitted into the grooved portions to be nipped by the side plate.
13. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad made of elastic material and including a pressure portion engaged with the surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad, the pressure portion being interposed between and formed integrally with the thick portions;
- a support bar including a base portion and grooved portions, the base portion having two parallel surfaces, the grooved portions being formed on the opposite sides of the support bar and extending longitudinally thereof, the thick portions being fitted into the grooved portions so that the pressure pad can be mounted on the support bar; and
- a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof,
- the pressure pad and the support bar being nipped between and held by the engaged portions, the base portion being nipped between the engaged portions, the thick portions being nipped and fixed between the grooved portions and the side plate.
14. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad made of elastic material and including a pressure portion engaged with the surface of the cleaning fabric and thick portions formed at the opposite edges of the pressure pad, the pressure portion being interposed between and formed integrally with the thick portions;
- a support bar including a base portion and grooved portions, the base portion having two parallel surfaces, the grooved portions being formed on opposite sides of the support bar and extending longitudinally thereof, the thick portions being fitted into the grooved portions so that the pressure pad can be mounted on the support bar; and
- a side plate including engaged portions disposed on the opposite sides of the thick portions and engaged with the side surfaces thereof,
- the pressure pad and the support bar being nipped between and held by the engaged portions, the side plate being face-contacted with the thick portions and the base portion so that the thick portions oppose to each other to be fitted into the grooved portions when the pressure pad is mounted on the support bar.
15. A cylinder cleaning device which cleans a cylinder by pressing a cleaning fabric against the outer surface of the cylinder, the device comprising:
- a pressure pad including a pressure portion, a pair of thick portions and a pair of connecting portions, the pressure portion being disposed on the center of the pressure pad and engaged with the surface of the cleaning fabric, the thick portions being disposed on the opposite edges of the pressure pad, the connecting portions being interposed between the pressure portion and the thick portions to connect the pressure portion with the thick portions and being thinner than the thick portions, the pressure portion, the thick portions and the connecting portions being made of elastic material and formed integrally;
- a support bar including a base portion and a pair of grooved portions, the base portion extending longitudinally of the support bar, the grooved portions being formed in the opposite sides of the base portion to extend longitudinally of the support bar and having depths corresponding to the thicknesses of the thick portions and corresponding to the thickness of the connecting portions so that the thick portions and the connecting portions can be fitted into the grooved portions, the thick portions and the connecting portions including outer surfaces disposed to be flush with the opposite sides of the base portion when the thick portions and the connecting portions are fitted into the grooved portions;
- a side plate including engaged portions engaged with the opposite side surfaces of the base portion and the outer surfaces of the thick and connecting portions; and
- a fixing means adapted to fix the side plate on the base portion.
16. The cylinder cleaning device according to claim 15, wherein the thick portions project toward the grooved portions from the inner surface of the connecting portions.
Type: Application
Filed: Apr 17, 2009
Publication Date: Mar 10, 2011
Applicant: BALDWIN-JAPAN LTD. (Tokyo)
Inventors: Ryozo Suzuki (Tokyo), Atsushi Nara (Tokyo)
Application Number: 12/988,301