CUTTING TOOL WITH RETRACTABLE BLADES
A cutting tool includes a blade assembly with two retractable, opposing blades in a handle shaped for comfortable gripping. The blades may be closed and stowed by being partially retracted into the handle with a continuous motion of a single hand. The blades may similarly be extended and deployed for use with a continuous motion of a single hand. Each blade is formed with a shearing edge and a lever arm. Each lever arm is formed with a slot for engaging a blade locking tab joined to a cover for the handle. When the blade assembly is retracted into the handle, the shearing edges of the blades remain safely closed when the lever arms are released by a person using the tool. The cutting tool includes a retractable tether for preventing loss or damage to the tool should it be dropped.
This application claims the benefit of U.S. Provisional Application No. 61/330,230, filed Apr. 30, 2010, incorporated herein in its entirety.
FIELD OF THE INVENTIONThe present invention relates generally to a hand tool with retractable cutting blades and more specifically to a hand tool having a pair of shearing blades that may be extended, retracted, and operated with one hand.
BACKGROUNDSmall cutting tools such as scissors, snips, and clippers are useful for applications in which it is desirable to remove small amounts of material from an item being trimmed. For example, small scissors or snips may be used to trim thread used in sewing or leader line used to attach a fishing lure to a fishing line. The small size of such tools makes them easy to carry so that they are readily available when needed. However, even small cutting tools present hazards unless precautions are taken to provide protection from sharp cutting edges or pointed blade tips.
Separate carrying cases may be provided with small cutting tools to protect people and objects from contacting sharp tool edges. A case also serves to protect sharp parts of a tool from being damaged by contact with other objects. Separate tool cases are easily lost or misplaced, leaving one to carry an unprotected tool. Or one may inadvertently place a tool in the wrong case. The tool may not be held securely in a mismatched case or protection from the tool may be inadequate.
Some tools are provided with features to lessen the risk of contact with sharp edges or pointed tips. Scissors may be provided with rounded blade tips. Unfortunately, rounded blade tips may make the scissors less useful for precise cutting and trimming. Some clippers or trimmers have opposing blades that are spaced closely enough together to make it difficult for an object to inadvertently get between the blades. However, such close spacing, and even the shape of the blades themselves, may make it difficult to position the tool for precise trimming or for removing material very close to a part of an object that is preferably not to be cut. For example, one may wish to trim the end of a string or thread projecting from a knot without cutting into the knot itself. Other cutting tools may fold in such a way as to protect sharp or pointed parts when blades on the tool are placed in a stowed position. It may be difficult to open such a tool one-handed. For example, a fisherman may find it challenging to hold a fishing rod, fishing lure, leader line, and folding scissors all at the same time while attempting to open the scissors and trim the line.
What is needed is a system is a cutting tool that may safely be carried in stowed position without the need for a separate carrying case. What is further needed is a cutting tool that is suitable for making small, precisely placed cuts. What is also needed is a cutting tool that may be easily operated and opened and closed with one hand.
SUMMARYEmbodiments of the invention comprise a cutting tool having a handle formed with a cavity into which a blade assembly comprising an upper blade and a lower blade may be retracted. The cutting tool includes a blade lock for holding the blade assembly closed when the blade assembly is retracted into the handle. Each of the upper blade and lower blade include a lever arm and a finger grip. When the blade assembly is retracted, the lever arms retract into a void formed in the handle and the finger grips conform closely to the sides of the handle. When the blade assembly is extended from the handle, the cutting edges of the blades are extended and a spring opens the blades automatically. In some embodiments of the cutting tool, a fastener for coupling the upper blade to the lower blade has a protruding end which engages a channel formed in the handle to guide the blade assembly smoothly into or out of the handle. In other embodiments of the cutting tool, the upper and lower blades are formed with oblong slots which slide over a pin joined to a surface of a cavity within the handle. When the blade assembly is retracted into the handle, the shearing edges of the blades cover one another, thereby protecting the sharp edges of the tool from damage and protecting other objects and persons from damage or injury from the sharp edges.
Arcuate finger grips on the lever arms contact the long sides of the handle when the blade assembly is retracted into the handle. Moving the finger grips toward the handle front side extends the shearing edges of the blade assembly from the handle front side. Keeping the finger grips close to the sides of the handle when the blade assembly is retracted makes it more difficult for the blades to be extended accidentally.
In some embodiments of a cutting tool, a blade lock includes a blade locking tab joined to the handle cover. Each of the lever arms may be formed with a blade locking slot having a size selected for a sliding fit over the blade locking tab. Compressing the finger grips toward one another and moving the finger grips toward the back side of the handle causes the blade locking slots to align with one another and slidably engage with the blade locking tab. The spring which opens blades for cutting also holds the lever arms against the blade locking tab when the blade assembly is retracted, thereby holding the cutting tool safely closed.
Embodiments of the invention further include an automatically retracting tether extendable from the back side of the handle. A cutting tool also includes at least one light emitting diode positioned to emit light from the front side of the handle toward the shearing edges of the blade assembly. A battery compartment with a cover is provided in the handle for holding electrical storage batteries for providing power to the light emitting diode. A slide switch actuator is provided on the top side of the handle for selectively turning the light emitting diode on or off.
Another embodiment of the invention comprises a method for stowing retractable blades in a tool handle. The method embodiment of the invention includes compressing a first finger grip on a first lever arm for a first retractable blade toward a second finger grip on a second lever arm for a second retractable blade rotatably coupled to the first retractable blade. While compressing the first finger grip toward the second finger grip, the finger grips are pulled together toward the back side of the tool handle. The finger grips are compressed toward one another and pulled toward the back side of the tool handle until slots in the lever arm for each retractable blade slidably engage a blade locking tab in the tool handle.
This section summarizes some features of the present invention. These and other features, aspects, and advantages of the embodiments of the invention will become better understood with regard to the following description and upon reference to the following drawings.
An embodiment of the invention comprises a cutting tool with a blade assembly that is retractable into the tool's handle, a battery-operated light for illuminating an object to be trimmed, and a tether reel with an automatically retracting tether. A cutting tool in accord with an embodiment of the invention is well suited for precisely removing selected amounts of material from an object being cut. For example, the cutting tool is advantageous for trimming line ends from knots in fishing line or from knots used in sewing, especially when the knots are small and ambient lighting is insufficient for close work.
The blade assembly includes two blades with opposing shearing edges which may be moved toward one another to cut another object by pressing lever arms for each of the blades toward one another. In one example of a cutting tool, an upper blade and lever arm and a lower blade and lever arm are rotatably joined together by a fastener with fastener ends that protrude outward from opposite sides of the blade assembly. Examples of a fastener include, but are not limited to, a rivet, a roll pin, and a threaded fastener comprising a bolt and nut. In another example of a cutting tool, a pin or post is attached to or formed as an integral part of the tool's handle, and the upper and lower blades are formed with oblong apertures that fit over and slide along the pin or post. The upper and lower blades may optionally be arranged to move toward one another without a relative rotational motion between the blades, for example by coupling the shearing edge of each blade to its associated lever arm with a mechanical linkage for providing linear blade motion. One of the protruding fastener ends in the blade assembly slides within a guide channel in the handle so that the blade assembly may be retracted into the handle with the blades closed or extended from the handle with the blades opened for cutting.
The blade assembly includes a blade lock for holding the blades closed when the blade assembly is retracted into the handle. In one embodiment of a cutting tool, a blade locking slot in each lever arm engages a blade locking tab in the handle when the blade assembly is retracted, thereby holding the blades safely closed with their shearing edges protected from contact with other objects. In another embodiment of a cutting tool, the tapered ends of the lever arms in the blade assembly slidably engage the back edges of apertures formed in the sides of the tool handle, thereby forcing the blades closed as the blade assembly is retracted into the handle and holding the blades closed while they are retracted.
To use the cutting tool, the blade assembly is slid forward so that the shearing edges of the blades are exposed outside the handle and the blade locking slots in the lever arms disengaged from the blade locking tab in the handle. Extending the blades from the handle improves the visibility of the shearing edges relative to an object being trimmed, making it easy to precisely locate a cut. The blades and shearing edges have shapes which enable the cutting tool to cut selected parts of an object without cutting other parts of the object. An electrical circuit comprising a light-emitting diode (LED) in series electrical connection with a single-pole single-throw slide switch and at least one electrical storage battery, for example a coin cell, is provided for illuminating an object to be trimmed.
In some embodiments, for example the cutting tool 100 of
An LED 122 is positioned to emit light from the front side of the handle housing 102. A cutting tool 100 may optionally be provided with more than one LED. A switch actuator 180 is slidably coupled to the top side of the handle housing 102 for turning the LED 122 on and off. The switch actuator 180 may optionally be used to control an intensity of illumination from the LED 122. A battery compartment cap 170 covers a storage compartment for holding one or more electrical storage batteries for providing power to the LED 122. A tether reel cap 106 provides access to an interior cavity in the handle housing 102. The tether reel cap 106 optionally covers a storage compartment for a battery for providing power to the LED 122. In some embodiments of a handle 103, the tether reel cap 106 is formed as an integral part of the handle housing 102.
The blades of the cutting tool 100 are considered to be closed when the shearing edges of the blades are in contact with each other over essentially the entire length of the shearing edges, or when the shearing edge of one of the blades is rotated past the shearing edge of the other blade so that the blades can not be used for cutting by shearing an object between the blades. The blades are considered to be retracted into the handle when the blades are closed and the shearing edges of the blades are at least partially, or alternatively fully, covered by the handle.
Continuing with
As shown in the view toward the top side of a blade assembly in
Each of the lower blade 108 and upper blade 110 is formed with a blade limit notch 182 as shown in
The blade assembly 190 and handle includes a blade lock to prevent the blades opening while retracted into the handle. In the example of
A tab for engaging the blade locking slots 174 may be joined to an internal surface of the handle, for example a surface in the handle housing or in the handle cover. An example of a handle cover with a blade locking tab is shown in
The handle cover 104 includes features for locating a retractable tether mechanism in a cavity formed inside the handle of the cutting tool. A cylindrical pivot post 130 extends upward from the inner surface of the handle cover 104, as shown in
The tether 156 with its tether stop 158 and key ring 160 is shown partially extended from the handle 103 in
As shown in the figures, each blade is provided with a sharp edge and an end shaped for close, precise trimming. However, when the blades are overlapped and stowed by being partially retracted into the enclosure, the overlapping blades and the end of the handle present a relatively blunt projection. Embodiments of the invention may therefore safely be carried in a pocket or toolbox without the need for a separate carrying case to protect the person carrying the cutting tool, clothing, or other objects in close proximity to the cutting tool, or to protect sharp parts of the cutting tool itself.
Unless expressly stated otherwise herein, ordinary terms have their corresponding ordinary meanings within the respective contexts of their presentations, and ordinary terms of art have their corresponding regular meanings.
Claims
1. A cutting tool comprising:
- a handle;
- a blade assembly slidably retractable into said handle, said blade assembly comprising: an upper blade having a lever arm retractable into said handle; a lower blade having a lever arm retractable into said handle; and a fastener movably attached to at least one of said upper blade and said lower blade; and
- a blade lock for holding said blade assembly closed when said blade assembly is retracted into said handle.
2. The cutting tool of claim 1, said handle further comprising two long sides, and each of said two long sides are formed with a slot into which each of said lever arms for said upper and lower blades retract when said blade assembly is retracted into said handle.
3. The cutting tool of claim 1, further comprising:
- a handle cover removably attached to said handle, said handle cover comprising a guide channel ridge; and
- said fastener further comprising an end protruding beyond one of said upper blade or said lower blade, said protruding end of said fastener in sliding contact with said guide channel ridge when said blade assembly is retracted into said handle.
4. The cutting tool of claim 1, further comprising:
- a handle back side;
- a guide channel back end; and
- said blade assembly retracts when said lever arms are compressed toward one another and said fastener slides toward said guide channel back end.
5. The cutting tool of claim 1, further comprising:
- a handle front side; and
- two finger grips, one of each of said finger grips attached to each of said lever arms, and moving said finger grips toward said handle front side extends said blade assembly outward from said handle front side.
6. The cutting tool of claim 5, further comprising:
- each of said finger grip formed with an arcuate shape;
- said handle having sides formed with an arcuate shape matching said arcuate shape of said finger grips, said arcuate shape of said finger grips conforming to said arcuate shape of said handle sides when said blade assembly is retracted into said handle.
7. The cutting tool of claim 1, said blade lock further comprising:
- a blade locking tab joined to said handle; and
- each of said lever arms is formed with a blade locking slot having a size selected for a sliding fit over said blade locking tab.
8. The cutting tool of claim 7, further comprising a spring attached to said upper and lower blades, said blade locking slots formed in said upper and lower blades align with one another when said lever arms are compressed toward one another, said blade locking tab slidably engages with said blade locking slots when said blade assembly is retracted into said handle, and said spring presses said lever arms against said blade locking tab to hold said blade assembly closed when said blade assembly is retracted into said handle.
9. The cutting tool of claim 1, said blade lock further comprising:
- said lever arm of said upper blade having a tapered end; and
- said lever arm of said lower blade having a tapered end, said handle being formed with apertures for slidably engaging said tapered ends of said lever arms, thereby forcing said blade assembly closed when said blade assembly is retracted into said handle.
10. The cutting tool of claim 1, further comprising an automatically retracting tether extendable from said handle.
11. The cutting tool of claim 10, further comprising:
- said handle further comprising a tether reel pivot post;
- a tether reel rotatably coupled to said tether reel pivot post; and
- a spiral wound spring having a first end attached to said tether reel pivot post and a second end attached to said tether reel.
12. The cutting tool of claim 11, wherein said tether is wound around said tether reel, said tether is unwound from said tether reel by withdrawing said tether from said handle, and releasing said tether causes said spiral wound spring to wind said tether around said tether reel.
13. The cutting tool of claim 1, further comprising:
- at least one light emitting diode positioned to emit light over said blade assembly;
- a slidable switch actuator for selectively turning on said at least one light emitting diode; and
- a battery compartment cover on said handle.
14. The cutting tool of claim 13, further comprising a tether reel cover on said handle, and said battery compartment cover is positioned between said slidable switch actuator and said tether reel cover.
15. A cutting tool, comprising:
- a handle comprising: a handle housing; and a handle cover removably attached to said handle housing, said handle cover comprising a guide channel ridge;
- a blade assembly slidably coupled to said handle cover, comprising: an upper blade having a shearing edge, a lever arm, and a finger grip joined to said lever arm; a lower blade having a shearing edge, a lever arm, and a finger grip joined to said lever arm; a spring attached to said upper blade and to said lower blade for automatically opening said blade assembly; a fastener for rotatably coupling said upper and lower blades, wherein said fastener maintains sliding contact with said guide channel ridge when said blade assembly is retracted into said handle; and
- a blade lock comprising: said upper lever arm formed with a blade locking slot; said lower lever arm formed with a blade locking slot that aligns with said blade locking slot in said upper lever arm when said blade assembly is closed; and a blade locking tab joined to said handle, said blade locking tab slidably engaging said blade locking slot in said upper handle and said blade locking slot in said lower handle when said blade assembly is retracted into said handle, thereby holding said blade assembly closed.
16. A method comprising the steps of:
- compressing a first lever arm for a blade assembly toward a second lever arm for the blade assembly;
- while compressing the first lever arm toward the second lever arm, retracting the blade assembly into a tool handle by sliding the blade assembly toward a back side of the tool handle; and
- sliding the blade assembly toward the back side of the tool handle until a blade lock holds the blade assembly closed.
17. The method of claim 16, further comprising the steps of:
- slidably engaging slots formed in the first and second lever arms with a blade locking tab inside the tool handle; and
- holding the lever arms against the blade locking tab after the blade assembly is retracted into the tool handle.
18. The method of claim 16, further comprising the step of compressing the lever arms toward one another until the blade assembly closes and finger grips attached to the lever arms contact opposite sides of the handle.
19. The method of claim 16, further comprising the step of compressing the lever arms until shearing edges on the first and lever arms move past one another, thereby protecting the shearing edges from contact with other objects.
20. The method of claim 16, wherein all steps are accomplished with a continuous motion of a single hand.
Type: Application
Filed: Apr 29, 2011
Publication Date: Nov 3, 2011
Patent Grant number: 9289905
Inventors: Daniel Cornell (Los Altos, CA), Phillip Joseph Malvini (San Jose, CA), Oleh Steeyk (Kerhonhson, NY)
Application Number: 13/097,992
International Classification: B26D 1/00 (20060101); B26B 11/00 (20060101); B26B 3/06 (20060101);