WAFER STUFFING BOX
A low-profile wafer stuffing box includes a plurality of replaceable seals located within a single, unitary body. The body includes a central bore with a plurality of internal channels, a first internal channel located proximate a top surface of the body, a second internal channel located proximate a bottom surface of the body, and a third internal channel being located between the first internal channel and the second internal channel. An internal fluid corridor extends from the front wall through the stuffing box body and into the third internal channel. The low-profile wafer stuffing box may be used on reciprocating piston pumps.
This invention relates generally to devices and methods for pumping liquids and more particularly to stuffing box seals for reciprocating piston pumps.
BACKGROUND OF THE INVENTIONThere are a variety of techniques for pumping fluids from underground reservoirs. Over a hundred years ago, general windmill and hand pump systems were developed to access well water for drinking and irrigation. The devices used top head drive piston pumps and stand pipes for the fluid discharge. This basic technology, albeit in more advanced forms, is in use today. Of course today, pumping systems are used in a variety of applications and come in a variety of other forms as well.
Many modern pumping techniques, for example, are called upon to pump underground fluid in a liquid sealed manner. This is particularly useful because in many applications, such as leachate removal from a landfill, the fluids being pumped can be hazardous to people and the environment. As a result, modern pumping systems often include mechanisms that prevent leakage.
Modern reciprocating piston pumps used to pump wells generally include a reciprocatable sucker rod having a piston at one end, where the sucker rod and piston are disposed in a riser pipe. As the sucker rod and piston reciprocate within the riser pipe, liquid is pumped up the riser pipe by the piston and ultimately to the ground for discharge. Actuators are used to move the sucker rod within the riser pipe. The actuator may be attached to a stand pipe surrounding the riser pipe. The actuator may include an actuator rod that is moved within the actuator by electrical, mechanical, or pneumatic means. The actuator rod is connected to the sucker rod via a rod connector.
To prevent leakage, known pumping systems use a stuffing box mounted near the top of the ground seal for the well. The stuffing box forms a seal between the sucker rod and the actuator housing to prevent pumped fluid from spilling onto the ground or seeping into the actuator via the actuator rod.
Stuffing box designs, however, can fail to give long enough seal lifetimes. Seal failures occur too frequently, especially where pumps are used to pump against substantial back pressure (liquid head pressure) and where pumps are used to pump fluid with substantial amounts of grit or other contaminants.
Many stuffing box designs suffer from short life times and replacement problems. For example, stuffing boxes that use packing gland materials for sealing are problematic because of the constant need to readjust the packing material. In these devices, materials like graphite impregnated twine (plumber's oakum) or slant split rubber bo-rings are used as the packing material, screwed down in the stuffing box by a packing gland nut to create a liquid tight seal against the drive rod. The packing material has to be compressed just right to form a tight seal. However, if the material is too compacted, the material may squeeze against the drive rod and cause stalling of the pumping system. If the packing material is too loose, fluid leakage will occur.
Moreover, the reciprocating action of the sucker rod in the riser pipe will wear on the packing material, unpacking the material and necessitating replacement of the stuffing box assembly or finding some way of re-packing the packing material into the desired, operable range.
Furthermore, it is time consuming to change out many of the current stuffing box designs. In order to change the stuffing box, or the seals within the stuffing box, the actuator must be disconnected from the well head and the actuator rod must be disconnected from the sucker rod at the rod connector and the rod connector must be removed from the actuator rod. Finally, the stuffing box may be slid off of the actuator rod and replaced with a new stuffing box, or the seals in the old stuffing box are replaced with new seals. Assembly occurs in the reverse.
Due to these problems, previous attempts to extend the service life of the stuffing boxes have been made. Most of these attempts have involved adding more seals to the stuffing box. Some stuffing boxes now include 4 or more seals. However, simply adding more seals to the stuffing box has not significantly extended the service life of most known stuffing boxes.
SUMMARY OF THE INVENTIONA low-profile wafer stuffing box includes a plurality of replaceable seals located within a single, unitary body. The body includes a central bore with a plurality of internal channels, a first internal channel located proximate a top surface of the body, a second internal channel located proximate a bottom surface of the body, and a third internal channel being located between the first internal channel and the second internal channel. An internal fluid corridor extends from the front wall through the stuffing box body and into the third internal channel.
A motor 114 is operatively connected to the sucker rod 108 by an actuator 116 having an actuator rod 120. Limit switches 118 may measure movement (e.g., count numbers of strokes) of the actuator rod 120 as the motor 114 moves the actuator rod 120. The limit switches 118 may send signals to a controller (not shown) as the actuator rod 120 passes by the limit switches 118 so that the controller knows the location of the actuator rod 120. The controller sends signals to the motor 114 based on input from the limit switches 118 and a programmed operational routine, thereby controlling the frequency and direction that the motor 114 moves the actuator rod 120, and thus the sucker rod 108 and piston 106. The actuator rod 120 and the sucker rod 108 may be attached to one another with a connection fitting 121 (
A yoke 124 (
The bottom internal channel 174c may include an internal shelf 182 and a chamfered portion 184 (
The wafer stuffing box 134 of
The disclosed wafer stuffing box 134 advantageously results in a relatively low-profile housing. In particular, in the example disclosed in
An additional advantage of the disclosed wafer stuffing box 134 is that all of the replaceable seals (e.g., scraper seal 186 and rod wiper seal 188) are located within a single, unitary wafer stuffing box body. This configuration results in fewer parts to manufacture and stock. Thus, the disclosed wafer stuffing box 134 is less expensive to manufacture and less costly to stock as inventory.
Moreover, the disclosed wafer stuffing box 134 has a sealing ability that meets or exceeds the sealing ability of prior art stuffing boxes while using fewer internal seals (e.g., the scraper seal 186 and the rod wiper seal 188). As a result, manufacturing costs are significantly reduced.
The scraper seal 186 may be desirably formed of a semi-stiff, yet flexible material such as, for example, Teflon®, plastic, Buna Nitrile, Viton®, polyurethane, etc. The scraper seal 186 has an inner diameter 186i and an outer diameter 186o. A central bore forms an inner cylindrical surface 190. The scraper seal 186 also includes an outer cylindrical surface 192. Between the inner cylindrical surface 190 and the outer cylindrical surface 192 is an inverted scraper channel 194. The inverted scraper channel 194 includes an angled inner surface 196 beginning at a bottom side of the scraper seal 186 and joining the inner cylindrical surface 190 forming a sharp scraping point 191. The sharp scraping point 191 scrapes fluid off of the actuator rod 120, funneling removed fluid into the inverted channel 194. An outer angled surface 198 beginning at the bottom side of the scraper seal 186 joins the outer cylindrical surface 192. The inner and outer angled surfaces 196, 198 are joined by a channel floor 200 that in the embodiment of
Like the scraper seal 186, the rod wiper seal 188 includes an inner cylindrical surface 204 and an outer cylindrical surface 206. However, unlike the scraper seal 186, the inner cylindrical surface 204 is longer than the outer cylindrical surface 206 along a longitudinal axis of the rod wiper seal 188. An exterior of the rod wiper seal 188 includes a ledge 208 and an angled surface 210 connecting the inner cylindrical surface 204 to the ledge 208. Like the scraper seal 186, the rod wiper seal 188 includes an inverted wiper channel 212 on a bottom side of the rod wiper seal 188. However, unlike the scraper seal 186, the inverted wiper channel 212 does not have a channel floor. Rather, the inverted wiper channel 212 includes an inner angled surface 214 and an outer angled surface 216 that meet in a center of the inverted wiper channel 212, thereby forming an inverted v-shape in the cross-section. The rod wiper seal 188 may be formed of any substantially resilient material such as, for example, Buna Nitrile, Viton®, Teflon®, plastic, etc.
Returning now to
During removal of the wafer stuffing box 134, for replacement of the seals, for example, the sucker rod 108 is disconnected from the connection fitting 121. After the sucker rod 108 is disconnected, the wafer stuffing box 134 will slide off of the end of the actuator rod 120, and over the connection fitting 121 because the outer diameter of the actuator rod 120 is greater than, or equal to, the outer diameter of the connection fitting 121. Thus, the disclosed wafer stuffing box 134 is an improvement over prior art stuffing boxes, which required removal of the connection fitting 121 from the actuator rod 120 prior to removing the stuffing box because the connection fitting was larger than the diameter of the actuator rod 120.
Unlike known stuffing boxes that include packing gland material, the disclosed wafer stuffing box 134 does not include the packing gland material that is forced out of an opening in order to seal the actuator rod. Thus, the disclosed wafer stuffing box 134 does not require a tightening mechanism to squeeze packing gland material of an opening in the stuffing box body. As a result, the disclosed wafer stuffing box 134 does not suffer from problems of over-tightening (which induces unnecessary drag and friction on the actuator rod causing premature failure of the stuffing box, actuator rod, or motor), uneven tightening (which can cause misalignment of the actuator rod), and constant readjustment due to packing gland material loss. Moreover, the disclosed wafer stuffing box 134 centers more easily than known stuffing boxes during installation, thus reducing uneven side wear of the actuator rod or replaceable seals.
Although certain piston pumps and stuffing boxes have been described herein in accordance with the teachings of the present disclosure, the scope of the appended claims is not limited thereto. On the contrary, the claims cover all embodiments of the teachings of this disclosure that fairly fall within the scope of permissible equivalents.
Claims
1. A reciprocating piston pump comprising:
- a riser pipe;
- a well head attached to the riser pipe;
- a sucker rod disposed within the riser pipe and extending through the well head, the sucker rod having a piston attached thereto;
- an actuator having an actuator rod operatively coupled to a ball screw, at least a portion of the ball screw being disposed within the actuator rod;
- a motor connected to the actuator and operatively coupled to the ball screw, the motor rotating the ball screw within the actuator rod; and
- a wafer stuffing box disposed between the well head and the actuator, the wafer stuffing box including a stuffing box body and a central bore running through the stuffing box body, the central bore including an internal channel;
- wherein the actuator rod is connected to the sucker rod by a connection fitting, the actuator rod having an outer diameter that is greater than or equal to an outer diameter of the connection fitting, and the central bore has an inner diameter that is substantially equal to the outer diameter of the actuator rod.
2. The reciprocating piston pump according to claim 1, further comprising a plurality of inner channels within the central bore of the wafer stuffing box.
3. The reciprocating piston pump according to claim 1, wherein one side of the wafer stuffing box body comprises a recessed channel.
4. The reciprocating piston pump according to claim 3, further comprising a resilient seal disposed in the recessed channel.
5. The reciprocating piston pump according to claim 1, further comprising a seal disposed in the inner channel.
6. The reciprocating piston pump according to claim 1, wherein the wafer stuffing box includes a zerk fitting fluidly connected to an internal corridor, the internal corridor being fluidly connected to the internal channel for transferring a lubricant into the central bore.
7. The reciprocating piston pump according to claim 1, comprising a plurality of inner channels in the central bore.
8. A low-profile wafer stuffing box for a reciprocating piston pump, the low-profile wafer stuffing box comprising:
- a stuffing box body having a first side, a second side, a front wall, a rear wall, and a pair of side walls;
- a central bore extending through the stuffing box body from the first side to the second side;
- a plurality of internal channels within the central bore, a first seal disposed in a first internal channel and a second seal disposed in a second internal channel, a third internal channel being disposed between the first internal channel and the second internal channel;
- an internal fluid corridor extending from the front wall through the stuffing box body and into the third internal channel.
9. The reciprocating piston pump according to claim 8, wherein the one of the first and second seals comprises an inverted channel.
10. The reciprocating piston pump according to claim 9, wherein the inverted channel comprises two angled sidewalls connected by a channel floor.
11. The reciprocating piston pump according to claim 10, wherein the channel floor is oriented substantially perpendicular to a longitudinal axis of the central bore.
12. The reciprocating piston pump according to claim 10, further comprising a semi-rigid insert disposed in the inverted channel.
13. The reciprocating piston pump according to claim 12, wherein the semi-rigid insert comprises a segmented metal ring.
14. The reciprocating piston pump according to claim 9, wherein the inverted channel comprises a pair of angled sidewalls that meet in a center of the inverted channel.
15. The reciprocating piston pump according to claim 14, further comprising an outer shelf connected to an angled surface, the outer shelf being oriented substantially perpendicular to a longitudinal axis of the wafer stuffing box.
16. The reciprocating piston pump according to claim 8, further comprising a recessed channel on one side of the stuffing box body.
17. The reciprocating piston pump according to claim 16, wherein the first internal channel includes a rod wiper seal and the second internal channel includes a scraper seal.
18. The wafer stuffing box of claim 16, further comprising a resilient seal disposed within the recessed channel.
19. The wafer stuffing box of claim 18, further comprising a zerk fitting disposed on the front wall, the zerk fitting being fluidly connected to the internal fluid corridor.
20. A wafer stuffing box for a reciprocating piston pump, the wafer stuffing box comprising:
- a body including a top side, a bottom side, a front wall, a rear wall, and a pair of side walls;
- a central opening extending through the body from the top side to the bottom side;
- a plurality of internal channels disposed within the central opening, a first internal channel being located near the top side of the body, a second internal channel being located near a bottom side of the body, and a third internal channel being located between the first and second internal channels;
- an internal corridor extending from the front side to the third internal channel, the internal corridor being capable of transporting a lubricant into the third internal channel;
- a rod scraper seal disposed in the second internal channel, the rod scraper seal including an inner cylindrical surface, an outer cylindrical surface, and an inverted scraper channel on a bottom of the rod scraper seal between the inner cylindrical surface and the outer cylindrical surface;
- a semi-rigid insert disposed within the inverted scraper channel;
- a rod wiper seal disposed in the first internal channel, the rod wiper seal including an inner cylindrical surface and an outer cylindrical surface, the inner cylindrical surface being longer than the outer cylindrical surface along a longitudinal axis of the rod wiper seal, an outer ledge connected to a top end of the outer cylindrical surface, and an angled surface connecting the outer ledge to the inner cylindrical surface;
- an external channel disposed on the bottom side of the body, the external channel surrounding the central opening; and
- a resilient seal disposed within the external channel.
Type: Application
Filed: May 21, 2010
Publication Date: Nov 24, 2011
Applicant: BLACKHAWK TECHNOLOGY COMPANY (Glen Ellyn, IL)
Inventors: Mark Bertane (Glen Ellyn, IL), Steven R. Massie (West Chicago, IL), Michael Dominik (Homewood, IL)
Application Number: 12/785,192
International Classification: E21B 33/02 (20060101); E21B 33/08 (20060101); E21B 43/00 (20060101);