INKJET PRINTING APPARATUS AND METHOD FOR PRINTING A PLURALITY OF PIXELS
In a method for printing a plurality of pixels, each pixel of a plurality of pixels is printed by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles. The at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
The invention relates to the field of inkjet printing and, more specifically to an inkjet apparatus and a method for printing a plurality of pixels.
In the field of inkjet printing, for example in the field of large format printing of CAD plots or the like, when printing black lines only, the throughput for printing may be increased by using a dual pigmented black print head, also referred to as dual matte black print head or DK print head. In such a print head two separate reservoirs are provided and ink is supplied from these reservoirs to associated sets of inkjet nozzles by two trenches filled with matte black ink from the reservoir. The ink is fired from these trenches, more specifically from the respective sets of inkjet nozzles associated with the respective trench. This allows printing at the double carriage speed while maintaining firing frequencies for the print head which remain within acceptable ranges. This increases the throughput when printing for example line art only, like black line CAD plots as they are generated for example by architects.
One problem with pigmented inks used in thermally actuated print heads is that in case the print head has been idle for a specific time, for example for more than one second, ink drops with a correct volume and shape may only be obtained after having fired a few drops immediately before. Typically, three ink drops are enough to get a good drop volume and shape. The lack of appropriate volume or shape may result in a line roughness of a printed line that is clearly visible to the user in the printout or hard copy.
SUMMARY OF THE INVENTIONEmbodiments of the invention concern a method for printing a plurality of pixels, the method including printing each pixel of a plurality of pixels by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles, wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
Embodiments of the invention concern an inkjet printing apparatus, including an inkjet print head including a plurality of reservoirs configured to hold ink, a plurality of sets of nozzles configured to fire ink drops, a plurality of one or more trenches configured to supply ink from a respective ink reservoir to an associated set of nozzles. The inkjet printing apparatus includes a controller configured to control the inkjet print head such that each pixel of a plurality of pixels is printed by controlling the inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles, wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
The print head 100 further includes a heater chip 108. On the heater chip 108 a first set of print nozzles 110a, 110b is provided. The ink nozzles are only shown schematically as thick black lines and any known configuration for realizing the first set of inkjet nozzles 110a, 110b may be used. The first set of inkjet nozzles 110a, 110b is supplied with ink via a first trench or ink fill slot 112 that is in fluid communication with the first reservoir 102 for supplying ink 104 from the reservoir 102 to the first set of inkjet nozzles 110a, 110b. The fluid connection is schematically represented by the dotted line 114 shown in
In addition, the inkjet printer 130 comprises a controller 140 that controls all elements in the printer 130 needed for generating a printout. For example, the controller 140 receives the necessary print data, and, on the basis of the print data, generates the necessary control signals for operating the respective nozzles of the print head 100 and the movement of the carriage 132 along the rod 134 as well as the necessary control signals for actuating feeding elements for moving the print medium 136. In addition, the controller 140 will provide a control to the print head 100 in accordance with embodiments of the invention, which will be described in further detail below.
As was described above, when using pigmented inks in thermal inkjet printers a problem arises when the print head has been idle for a specific time, for example for more than one second. In this situation, ink drops with a correct volume and shape will only be obtained after having fired a few drops, for example three ink drops may be enough to get a good drop volume and a good shape. Dependent on the environmental settings and the parameters of the print head also more ink drops or less drops may be required to reach the desired drop volume and drop shape. Conventional masks used for printing with DK print heads fire the same amount of drops independent of the image content to print. This works fine for single-trench matte black print heads, however, when using a DK print head and when printing thin lines or edges of area fills conventional masks provoke a severe line roughness that is visible in the printout.
Therefore, there is a need for providing a new approach for printing thin lines or area fill edges with a reduced roughness from the very beginning of the print process. Embodiments of the invention teach the provision of specific masks that are applied when thin lines or area fill edges are detected in an image to be printed. These new masks maximize the amount of consecutive ink drops fired by the nozzles in a trench. In this way, for example all three drops are fired quicker so that the line roughness it produces affects a lower number of pixels in the printout. This minimizes the line roughness and will be described in the following in further detail with regard to
Thus, the method in accordance with an embodiment of the invention uses the same trench for generating consecutive ink drops for a pixel following an idle time of the print head exceeding a predefined time limit which may for example be due to the stop of the print process when forwarding the paper to the next swath. This approach results in a faster refresh of the ink within the trench so that the required ink drop volume is reached faster so that the negative effects of the line roughness will only be in a very small part of the printout. However, as mentioned above, this new mode may exceed the maximum firing frequency (drops per second) so that after some time there may not be sufficient ink to refresh the trench and the drop volume may decrease. To be more specific, at the maximum firing frequency the refresh rate of the trench is such that a desired drop volume is insured, however exceeding this firing frequency will reduce the ink volume again, thereby reducing the print quality.
The approach as described above with regard to embodiments of the invention is advantageous as it allows for maintaining acceptable levels of line quality when printing with a high throughput using a DK print head.
In case it is determined in step S306 that no thin line and no edge portion is to be printed the method proceeds to step S314 where printing is done using the single-dotting mask as described with regard to
With regard to
In areas 408 of the line element 402 the double-dotting masks are used. Assuming the inkjet printhead moving from left to right it is apparent that the distance x between the pixels of the first line element 400 and the pixels of the second line element 402 is such that a time period needed for crossing this “gap” may exceed the idle time so that it is beneficial to use the double-dotting mask in part 408 of the line element 402 again.
Another aspect of the invention relates to the way ink is distributed among consecutive print mode passes. Ink quality may be improved not only by means of the printing mask described above which is changed dependent from an image content, but also by the way the ink is distributed. Conventional approaches using a two pass print mode equally distribute the ink among the two passes, namely 50% of the ink was fired in the first pass and 50% was fired during the second pass. To extract the full potential of a DK print head it is desired to fire the highest amount of ink drops during the same pass, and therefore in accordance with the embodiment of the invention, when printing thin lines same are printed during the same path and only 20% of the ink is fired during the first pass and the remaining 80% are fired during the second pass. Other embodiments print during the first pass 10% to 30% of the ink and during the second pass 70% to 90%. In other embodiments, the higher amount of ink may be printed during the first pass, and the lower amount of ink may be printed during the second pass.
Although some aspects have been described in the context of an apparatus, it is clear that these aspects also represent a description of the corresponding method, where a block or device corresponds to a method step or a feature of a method step. Analogously, aspects described in the context of a method step also represent a description of a corresponding block or item or feature of a corresponding apparatus.
Depending on certain implementation requirements, embodiments of the invention may be implemented in hardware or in software. The implementation can be performed using a digital storage medium, for example a floppy disk, a DVD, a CD, a ROM, a PROM, an EPROM, an EEPROM or a FLASH memory, having electronically readable control signals stored thereon, which cooperate (or are capable of cooperating) with a programmable computer system such that the respective method is performed.
Embodiments of the invention comprise a data carrier having electronically readable control signals, which are capable of cooperating with a programmable computer system, such that one of the methods described herein is performed.
Generally, embodiments of the present invention may be implemented as a computer program product with a program code, the program code being operative for performing one of the methods when the computer program product runs on a computer. The program code may for example be stored on a machine readable carrier. Embodiments comprise the computer program for performing one of the methods described herein, stored on a machine readable carrier. In other words, an embodiment of the inventive method as it is schematically shown in
An embodiment comprises a processing means, for example a computer, or a programmable logic device, configured to or adapted to perform one of the methods described herein. An embodiment comprises a computer having installed thereon the computer program for performing one of the methods described herein. Embodiments may use a programmable logic device, such as a FPGA (field programmable gate array) or an AISIC (application specific integrated circuit) to perform some or all of the functionalities of the methods described herein. A field programmable gate array may cooperate with a microprocessor in order to perform one of the methods described herein. Generally, the methods may by performed by any hardware apparatus.
The above described embodiments are merely illustrative for the principles of the invention. It is understood that modifications and variations of the arrangements and the details described herein will be apparent to others skilled in the art. It is the intent, therefore, to be limited only by the scope and spirit of the impending patent claims and not by the specific details presented by way of description and explanation of the embodiments herein.
Claims
1. A method for printing a plurality of pixels, the method comprising:
- printing each pixel of a plurality of pixels by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles;
- wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
2. The method of claim 1, wherein the at least two ink drops forming second pixels of said plurality of pixels following the first pixels in the print head movement direction are fired from different trenches.
3. The method of claim 1, wherein the first pixels are pixels representing lines having a number of pixels in the print head movement direction below a predetermined value or representing area fill edges oriented in a paper movement direction.
4. The method of claim 1, comprising a step of determining whether an idle time of the inkjet print head has exceeded a predefined time period, wherein, if the idle time exceeded the preset time, at least one first pixel will be printed.
5. The method of claim 4, wherein the idle time is a predefined time period since last firing of the inkjet print head.
6. The method of claim 4, wherein the idle time is the time period during which a print medium is advanced in a printer and during which the inkjet print head is not fired.
7. The method of claim 1, wherein first pixels are printed until a predefined number of ink drops was fired from the same trench, whereupon second pixels are printed.
8. The method of claim 1, wherein the at least two ink drops in adjacent pixels are fired from different trenches.
9. The method of claim 1, wherein the print head is controlled to provide for each pixel at least two ink drops at different positions in a paper movement direction, which, for first pixels, are fired from different trenches and which, for second pixels, are fired from the same trench.
10. The method of claim 3, comprising:
- analyzing the document to be printed; and
- on the basis of the analysis, determining pixels representing lines having a number of pixels in the print head movement direction below a predetermined value or representing area fill edges oriented in a paper movement direction as first pixels.
11. The method of claim 1, wherein
- the inkjet print head is a dual matte black print head comprising: a first reservoir filled with black ink; a second reservoir filled with black ink; a first set of nozzles to which ink is supplied via at least one first trench from the first reservoir; and a second set of nozzles to which ink is supplied via at least one second trench from the second reservoir;
- each pixel is formed by two rows of adjacent ink drops in the print head movement direction; and
- after a predetermined idle time of the inkjet print head, a predetermined number of consecutive pixels is printed such that the first row of one pixel is formed by ink drops fired from one of the first and second trenches, and the second row of the one pixel is formed by ink drops fired from the other of the first and second trenches.
12. The method of claim 1, wherein
- a pixel is printed by a two pass print mode;
- during a first pass a first amount of ink is fired;
- during a second pass a second amount of ink is fired; and
- the first and second amounts are different.
13. A method for printing a plurality of pixels, the method comprising:
- analyzing the document to be printed;
- on the basis of the analysis, determining pixels representing lines having a number of pixels in the print head movement direction below a predetermined value or representing area fill edges oriented in a paper movement direction as first pixels, and
- printing each pixel of a plurality of pixels by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles;
- wherein the at least two ink drops forming the first pixels of said plurality of pixels are fired from the same trench; and
- wherein the at least two ink drops forming second pixels of said plurality of pixels following the first pixels in the print head movement direction are fired from different trenches.
14. A computer readable medium comprising computer-readable instructions for performing a method for controlling an inkjet printing apparatus for printing a plurality of pixels, when the computer-readable instructions are executed by a computer, the method comprising:
- printing each pixel of a plurality of pixels by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles;
- wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
15. An inkjet printing apparatus, comprising:
- an inkjet print head comprising: a plurality of reservoirs configured to hold ink; a plurality of sets of nozzles configured to fire ink drops; a plurality of one or more trenches configured to supply ink from a respective ink reservoir to an associated set of nozzles; and a controller configured to control the inkjet print head such that each pixel of a plurality of pixels is printed by controlling the inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles;
- wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
16. The inkjet printing apparatus of claim 15, wherein the controller is configured to
- control the inkjet print head such that the at least two ink drops forming second pixels of said plurality of pixels following the first pixels in the print head movement direction are fired from different trenches,
- control the inkjet print head such that first pixels are printed until a predefined number of ink drops was fired from the same trench, whereupon second pixels are printed, and
- control the inkjet print head such that the at least two ink drops in adjacent pixels are fired from different trenches.
17. The inkjet printing apparatus of claim 15, wherein
- the inkjet print head is a dual matte black print head comprising: a first reservoir filled with black ink; a second reservoir filled with black ink; a first set of nozzles to which ink is supplied via at least one first trench from the first reservoir; and a second set of nozzles to which ink is supplied via at least one second trench from the second reservoir;
- wherein the controller is configured to control the inkjet print head such that each pixel is formed by two rows of adjacent ink drops in the print head movement direction; and that after a predetermined idle time of the inkjet print head, a predetermined number of consecutive pixels is printed such that the first row of one pixel is formed by ink drops fired from one of the first and second trenches, and the second row of the one pixel is formed by ink drops fired from the other of the first and second trenches.
18. The inkjet apparatus of claim 15, wherein
- the controller is configured to control the inkjet print head such that a pixel is printed by a two pass print mode;
- during a first pass a first amount of ink is fired;
- during a second pass a second amount of ink is fired; and
- the first and second amounts are different.
19. The inkjet apparatus of claim 15, wherein
- the inkjet print head is a dual matte black print head comprising: a first reservoir filled with black ink; a second reservoir filled with black ink; a first set of nozzles to which ink is supplied via at least one first trench from the first reservoir; and a second set of nozzles to which ink is supplied via at least one second trench from the second reservoir;
- the controller is further configured to analyze the document to be printed; determine, on the basis of the analysis, pixels representing lines having a number of pixels in the print head movement direction below a predetermined value or representing area fill edges oriented in a paper movement direction as first pixels, and control the inkjet print head such that the at least two ink drops forming second pixels of said plurality of pixels following the first pixels in the print head movement direction are fired from different trenches.
20. An apparatus, comprising:
- an inkjet print head comprising: a plurality of means for holding ink; a plurality of means for firing ink drops; and a plurality of means for supplying ink from a respective means for holding ink to an associated means for firing; and
- means for controlling the inkjet print head such that each pixel of a plurality of pixels is printed by controlling an inkjet print head to provide for each pixel at least two ink drops at different positions in a print head movement direction, the print head having a plurality of trenches supplying ink to a plurality of sets of nozzles;
- wherein the at least two ink drops forming first pixels of said plurality of pixels are fired from the same trench.
Type: Application
Filed: May 28, 2010
Publication Date: Dec 1, 2011
Patent Grant number: 8469487
Inventors: Sergio PUIGARDEU (Barcelona), Luis Garcia (Barcelona), M. Isabel Borrell (Barcelona), Marc Serra (Barcelona), Angel Martinez (Barcelona)
Application Number: 12/789,808
International Classification: B41J 29/38 (20060101);