CLOTHES DRYER HAVING A STEAM GENERATOR USING A HOT AIR HEATER
A dryer having a steam generator having high energy efficiency and incurring a low fabrication cost is disclosed. The dryer includes: a drum rotatably mounted in the interior of a main body and accommodating the laundry; a duct guiding air supplied to the drum; a heater assembly provided within the duct and heating air supplied to the drum; and a steam generator disposed to be adjacent to the heater assembly and generating steam to be supplied to the drum by using heat generated by the heater assembly.
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The present invention relates to a clothes dryer and, more particularly, to a dryer having a steam generator generating steam by using heat of a hot air heater which heats air into the interior of a drum of the dryer.
2. DESCRIPTION OF THE RELATED ARTIn general, a dryer is a device for drying the laundry by evaporating moisture of the laundry by supplying hot air to the interior of a drum when the laundry, which has been completely washed and spin-dried, is put into the drum.
As for the configuration of the dryer, the dryer includes a drum therein into which the laundry is put, a driving motor for driving the drum, a blow fan blowing air into the drum, and a heating unit for heating air introduced into the drum. The is heating unit may be a resistance heater generating heat by using an electrical resistance or a burner generating heat by burning gas.
Air discharged from the drum of the dryer includes moisture of the laundry within the drum, so it is in a state of high temperature and high moisture. Here, dryers can be classified according to how the air of high temperature and high moisture (or hot and humid air) is processed. Namely, dryers may be divided into a condensing type dryer in which hot and humid air is circulated, rather than being discharged to the outside, and heat-exchanged with external air at a condenser to condense moisture included in the hot and humid air, and an exhaust-type dryer in which air in a high temperature and high moisture which comes out after passing through a drum is directly discharged to the outside.
The laundry put into the dryer after being completely washed includes a greater amount of creases, and such creases are not removed in a dry process, so after the laundry is dried, it must be ironed out. Also, besides the creases remaining after the washing operation, while the clothes are kept in storage in a closet, the clothes are creased or smell, or germs propagate in clothes, or the like. Thus, in order to solve such problems, a steam generator is installed in the clothes dryer to jet steam to the clothes being dried in the interior of the drum to remove creases or smell from the clothes or perform a sterilization function.
In general, the steam generator installed in the dryer includes a header therein, apart from a heater generating hot air supplied to the drum. In detail, the steam generator includes a container for accommodating a certain amount of water and a heater provided in the container and heating water accommodated in the container. As the heater generates heats, water within the steam generator is heated to be steamed, and the generated steam is supplied to the interior of the drum. Also, the steam generator includes a reservoir temporarily storing water to be supplied to the container.
The related art steam generator of the dryer directly heats supplied water by using the heater separately provided therein to generate steam. In this case, however, when the heater is exposed to the outside of water as the amount of water stored in the steam generator is reduced due to the generation of steam, the heater may be overheated. Thus, for the reasons of security, the heater must be constantly immersed in water. Namely, water stored in the interior of the container of the steam generator must be maintained at a minimum water level at which the heater is constantly immersed therein. For this reason, the steam generator includes a waver level sensor for detecting whether or not stored water is reduced to reach the minimum waver level, and when water is reduced to reach the minimum water level, water is automatically supplied from the reservoir to the container of the steam generator.
Thus, since the related art steam generator requires the additional member such as the water level sensor for sensing a water level, the structure and the fabrication process of the steam generator are complicated. Also, since the heater for generating steam is installed in the heater for generating hot air, the structure and fabrication process are also complicated and a larger amount of energy is required to operate the dryer.
SUMMARY OF THE INVENTIONTherefore, in order to address the above matters, the various features described herein have been conceived.
An aspect of the present invention provides a dryer having a steam generator which has a simple structure and can be easily fabricated.
Another aspect of the present invention provides a dryer capable of improving energy efficiency by generating steam by using hot air heater for heating air, without using any additional heater for generating steam.
According to an aspect of the present invention, there is provided a dryer including: a drum rotatably mounted in the interior of a main body; a duct guiding air supplied to the drum; a heater assembly provided within the duct and heating air supplied to the drum; and a steam generator generating steam to be supplied to the drum by using heat generated by the heater assembly.
The steam generator may be a metal pipe bent zigzags near the heater assembly, and may receive radiant heat and convective heat from the heater assembly. The steam generator may be disposed in the vicinity of an air discharge portion of the heater assembly, or may be formed to surround the heater assembly.
The dryer may further include: a steam hose having one end connected to the steam generator and guiding steam discharged from the steam generator; and a nozzle provided at the other end of the steam hose and jetting steam to the drum.
The steam hose may be installed to be in contact with the duct, and the steam generator may be formed of an aluminum pipe or a copper pipe.
The steam generator may include a first generator disposed at an upper side of the heater assembly and a second generator disposed at a lower side of the heater assembly.
The steam generator may further include a third generator connecting the first and second generators and disposed to be adjacent to a side portion of the heater assembly. The third generator may be disposed to be adjacent to a side portion of the heater assembly from which heated air is discharged.
The steam generator may further include an auxiliary generator disposed within the duct such that it is connected with the steam generator, and re-heating steam discharged from the steam generator.
The auxiliary generator may extend up to a discharge hole of the duct communicating with the drum along the duct. A nozzle may be mounted at the end of the auxiliary generator in order to jet steam to the interior of the drum from the discharge hole, and the auxiliary generator may be configured as a metal pipe extending elongatedly along the duct.
The dryer may further include: a steam hose connected to the steam generator and guiding steam discharged from the steam generator; and a nozzle provided to the end of the steam hose and jetting steam to the interior of the drum, wherein the nozzle may be installed at a rear supporter rotatably supporting a rear end portion of the drum, or at the duct.
The auxiliary generator may extend up to the discharge hole of the duct communicating with the drum, and the nozzle may be mounted at the end of the auxiliary generator to jet steam to the interior of the drum from the discharge hole.
The dryer may further include: a reservoir storing water supplied to the steam generator; and a water supply hose guiding water from the reservoir to the steam generator, wherein the reservoir is configured as a cartridge detachably installed at a drawer which is installed at a front upper portion of the main body such that it can be drawn out. The dryer may further include: a pump or a valve for opening and shutting the water supply hose.
According to embodiments of the present invention, since the steam generator can generate steam without having to use an additional heater for generating steam, the component required for the manufacturing process can be reduced to simplify the structure and facilitate the fabrication. Also, since steam is generated by using heat of the heater assembly in the interior of the dryer, required energy is reduced.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
A dryer according to embodiments of the present invention will be described in detail with reference to the accompanying drawings.
With reference to
Although an internal structure of the dryer is not illustrated in detail, but the clothes dryer may include a blow fan for circulating air in the interior of the drum 120, and a heat exchanger is provided at a lower portion of the dryer and heat exchanges with air circulated in the interior of the dryer to condense moisture included in the circulated air. Air discharged from the drum 120 is introduced again into the interior of the drum 120, and here, in order to allow air discharged from the drum 120 to be introduced into the drum 120 again, a duct is provided. As described above, since the front supporter and the rear supporter 122 are fixed, a suction portion and a discharge portion of the duct cannot be connected to the drum 120, so the suction portion and a discharge portion of the duct may be connected to the fixed front supporter and the rear supporter 122 so as to communicate with the interior of the drum 120. Also, a heater assembly 200 for heating air introduced into the drum 120 is provided in the interior of the duct. As shown in
In the present embodiment, the case in which the pump is used to adjust the amount of water supplied to the steam generator 230 is taken as an example, but the present invention is not necessarily limited thereto. Namely, a valve may be provided at the water supply hose 116, and the amount of water supplied to the steam generator may be adjusted by opening and shutting the hose. As shown in
In
In
An inlet 231 and an outlet 232 may be provided at both end portions of the steam generator 230 and protruded from the outer side of the duct. The inlet 231 is a passage through which water from the cartridge 113 is introduced to the interior of the steam generator 230, and the outlet 232 is a passage through which steam generated by the steam generator 230 is discharged. The water supply hose 116 is connected to the inlet 231 to allow water stored in the cartridge 113 to flow into the steam generator 230 therealong, and the steam hose 117 is connected to the outlet 232 to allow steam generated by the steam generator to be discharged therealong. In consideration of the temperature of the steam flowing to the interior of the steam hose 117, the steam hose 117 is preferably formed of a metal pipe. The steam generator 230 heats water stored therein to convert the water into steam upon indirectly receiving heat generated by the heater assembly by a convective heat through air or upon directly receiving heat generated by the heater assembly through radiation. As mentioned above, the steam generator 230 is a metal pipe having a small diameter, so a small amount of water flows in the steam generator. Also, the steam generator 230 is disposed zigzags, it has a considerably large electric heating area. Thus, the small amount of water flowing in the steam generator 230 can be quickly heated and converted into steam. The steam generator 230 may be formed of a copper pipe or aluminum pipe in order to enhance a heat transfer coefficient.
A nozzle 118 is provided at the end of the steam hose 117 to jet steam to the drum 120. As shown in
As shown in
Also, the steam generator 300 may be configured to cover the heater assembly 200 to have a higher heating efficiency. In detail, as shown in
When the afore-mentioned content is considered, the steam generator 330 covers the portion having the highest heating capabilities of the heater assembly 200, while increasing the electric heating area. For this reason, the heating efficiency of the steam generator 330 according to the second embodiment can be maximized.
Like the steam generator 220 according to the first embodiment, the outlet 336 is protruded from outside of the duct, and the team hose 117 may be connected along with the nozzle 118 to the outlet 336. Accordingly, the discharged steam may be supplied to the interior of the drum 120 through the steam hose 117 and the nozzle 118. However, as described above, since the steam hose 117 is exposed to the outer side of the duct, steam may be condensed due to a lowered temperature, so the amount and quality of the steam may be degraded. Thus, as shown in
Meanwhile, as shown in
Also, like the steam generator 220 according to the first embodiment, the inlet 335 is connected to the water supply hose 116 to allow water to be introduced to the interior of the steam generator from the cartridge 113. Also, the steam generator 330 may be formed of an aluminum pipe or a copper pipe.
Hereinafter, a drying process of the dryer having the foregoing steam generator will now be described.
First, the user puts the laundry into the drum 120 and inputs a steam dry course through the input unit of the control panel to start a drying process. Then, hot and dry air heated by the heater assembly 230 is introduced to the interior of the drum 120 of the dryer, heating and drying the clothes. While the drying operation is performed or after the drying operation is completed, when a time for jetting steam to the interior of the drum arrives, the pump 115 operates to supply water stored in the cartridge 113 to the steam generators 230 and 330 through the water supply hose 116. The supplied water is changed into steam instantly or within a short time in the steam generator 220 and 230 upon receiving heat from the heater assembly 200. The steam generated in the steam generator is jetted to the interior of the drum 120 through the stem hose 117 and the nozzle 118. In this case, as for a point in time at which steam is to be jetted, the user may manually manipulate the control panel to jet steam, or the point in time at which steam is to be jetted may be automatically determined by the controller of the dryer according to the dry course selected by the user. After the dry process is performed several times in the dryer, when water stored in the cartridge 113 is consumed, the user to supplement water. In the respective embodiments of the present invention, steam is generated by using heat of the heater assembly 200, so an additional heater for generating steam is not required.
As the present invention may be embodied in several forms without departing from the characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within its scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalents of such metes and bounds are therefore intended to be embraced by the appended claims.
Claims
1. A dryer comprising:
- a drum rotatably mounted in the interior of a main body;
- a duct guiding air supplied to the drum;
- a heater assembly provided within the duct and heating air supplied to the drum; and
- a steam generator generating steam to be supplied to the drum by using heat generated by the heater assembly.
2. The dryer of claim 1, wherein the steam generator is a metal pipe bent zigzags near the heater assembly, and receives radiant heat and convective heat from the heater assembly.
3. The dryer of claim 2, wherein the steam generator is disposed in the vicinity of an air discharge portion of the heater assembly.
4. The dryer of claim 3, wherein the steam generator is formed to surround the heater assembly.
5. The dryer of claim 1, further comprising:
- a steam hose having one end connected to the steam generator and guiding steam discharged from the steam generator; and
- a nozzle provided at the other end of the steam hose and jetting steam to the drum.
6. The dryer of claim 5, wherein the steam hose is installed to be in contact with the duct.
7. The dryer of claim 1, wherein the steam generator is formed of an aluminum pipe or a copper pipe.
8. The dryer of claim 1, wherein the steam generator comprises a first generator disposed at an upper side of the heater assembly and a second generator disposed at a lower side of the heater assembly.
9. The dryer of claim 8, wherein the steam generator further comprises a third generator connecting the first and second generators and disposed to be adjacent to a side portion of the heater assembly.
10. The dryer of claim 9, wherein the third generator is disposed to be adjacent to a side portion of the heater assembly from which heated air is discharged.
11. The dryer of claim 8, wherein the steam generator further comprises an auxiliary generator disposed within the duct such that it is connected with the steam generator, and re-heating steam discharged from the steam generator.
12. The dryer of claim 11, wherein the auxiliary generator extends up to a discharge hole of the duct communicating with the drum along the duct, and a nozzle is mounted at the end of the auxiliary generator in order to jet steam to the interior of the drum from the discharge hole.
13. The dryer of claim 11, wherein the auxiliary generator is configured as a metal pipe extending elongatedly along the duct.
14. The dryer of claim 8, further comprising:
- a steam hose connected to the steam generator and guiding steam discharged from the steam generator; and
- a nozzle provided to the end of the steam hose and jetting steam to the interior of the drum.
15. The dryer of claim 14, wherein the nozzle is installed at a rear supporter rotatably supporting a rear end portion of the drum, or at the duct.
16. The dryer of claim 14, wherein the auxiliary generator extends up to the discharge hole of the duct communicating with the drum, and the nozzle is mounted at the end of the auxiliary generator to jet steam to the interior of the drum from the discharge hole.
17. The dryer of claim 1, further comprising:
- a reservoir storing water supplied to the steam generator; and
- a water supply hose guiding water from the reservoir to the steam generator.
18. The dryer of claim 17, wherein the reservoir is configured as a cartridge detachably installed at a drawer which is installed at a front upper portion of the main body such that it can be drawn out.
19. The dryer of claim 17, further comprising:
- a pump or a valve for opening and shutting the water supply hose.
20. The dryer of claim 8, wherein the steam generator is formed of an aluminum pipe or a copper pipe.
Type: Application
Filed: Apr 2, 2010
Publication Date: Jan 12, 2012
Applicant: LG ELECTRONICS INC. (Seoul)
Inventors: Sung-Ho Song (Seoul), Yong-Cheol Jin (Seoul), Min-Ji Kim (Seoul), Sang-Hun Bae (Seoul)
Application Number: 13/148,699
International Classification: D06F 58/10 (20060101);