PLATE HEAT EXCHANGER AND REFRIGERATION AIR CONDITIONER
It is aimed to enhance the strength of a plate heat exchanger while maintaining the heat exchange capability of the plate heat exchanger. A plate heat exchanger 20 is configured with a plurality of stacked plates 2 and 3. Each of the plates 2 and 3 includes at four corners thereof a first inlet hole 5 which acts as an inlet for a first fluid, a first outlet hole 6 which acts as an outlet for the first fluid, a second inlet hole 7 which acts as an inlet for a second fluid, and a second outlet hole 8 which acts as an outlet for the second fluid. Each of the plates 2 and 3 and an adjacent plate define therebetween a first flow path for passing the first fluid and a second flow path for passing the second fluid, so as to exchange heat between the first fluid and the second fluid. In each of the plates 2 and 3, a longitudinal length L1 is 4 or more times a lateral length L2.
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This invention relates to a plate heat exchanger configured with a plurality of stacked plates and a refrigeration air conditioner including the plate heat exchanger, for example.
BACKGROUND ARTPatent Document 1 discusses a plate heat exchanger in which a fluid inlet hole and a fluid outlet hole are elliptically shaped. Patent Document 1 also discusses a plate heat exchanger in which the diameter of a fluid inlet hole and the diameter of a fluid outlet hole are identical in size.
Patent Document 2 discusses a plate heat exchanger in which the diameter of a fluid inlet hole and the diameter of a fluid outlet hole are different in size. Patent Document 2 also discusses a plate heat exchanger which includes reinforcement members for a fluid inlet hole and a fluid outlet hole, thereby providing enhanced strength.
CITATION LIST Patent Documents
- Patent Document 1: JP 9-72685 A
- Patent Document 2: JP 7-508581 W
Conventional plate heat exchangers have the following problems (1) to (3):
(1) Plate heat exchangers in general have thin plates, so that the strength is low.
(2) In a plate exchanger which includes reinforcement members for an inlet hole and an outlet hole, dirt tends to accumulate in the inlet hole and the outlet hole.
(3) When large volumes of fluid flow through a plate heat exchanger, there will be a point where the flow rate reaches a limit at a fluid inlet hole and a fluid outlet hole. Accordingly, to process large volumes of fluid, the inlet hole and the outlet hole need to have larger opening areas. However, to enlarge the opening areas of the inlet hole and the outlet hole, the widths of the inlet hole and the outlet hole must be increased. Increasing the widths of the inlet hole and the outlet hole reduces strength, as well as reduces a heat transfer area. That is, the plate heat exchanger in which the inlet hole and the outlet hole have large opening areas has drawbacks in terms of strength and heat exchange capability.
This invention aims to enhance the strength of a plate heat exchanger while maintaining the heat exchange capability of the plate heat exchanger, for example.
Solution to ProblemA plate heat exchanger according to this invention is, for example,
a plate heat exchanger configured with a plurality of stacked plates,
wherein each plate of the plurality of stacked plates includes:
a first inlet hole which acts as an inlet for a first fluid, the first inlet hole being located near one edge in a longitudinal direction;
a first outlet hole which acts as an outlet for the first fluid, the first outlet hole being located near another edge opposite from the first inlet hole in the longitudinal direction;
a second inlet hole which acts as an inlet for a second fluid, the second inlet hole being located near one edge in the longitudinal direction; and
a second outlet hole which acts as an outlet for the second fluid, the second outlet hole being located near another edge opposite from the second inlet hole in the longitudinal direction,
wherein the each plate and an adjacent plate define therebetween either one of a first flow path and a second flow path, the first flow path passing the first fluid entered from the first inlet hole to the first outlet hole such that the first fluid spreads in a lateral direction, and the second flow path passing the second fluid entered from the second inlet hole to the second outlet hole such that the second fluid spreads in the lateral direction, and the each plate exchanges heat between the first fluid flowing through the first flow path and the second fluid flowing through the second flow path, and
wherein the each plate is configured such that a length in the longitudinal direction is 4 or more times a length in the lateral direction.
Advantageous Effects of InventionA plate heat exchanger according to this invention is configured such that a length in a longitudinal direction is 4 or more times a length in a lateral direction. Accordingly, stress applied to edges of each plate can be reduced. Thus, the plate heat exchanger according to this invention provides enhanced strength.
As shown in
As shown in
That is, the first inlet hole 5, the first outlet hole 6, the second inlet hole 7, and the second outlet hole 8 are provided at four corners of each of the plates 2 and 3. The first inlet hole 5 and the first outlet hole 6 will be referred to as first inlet and outlet holes. Likewise, the second inlet hole 7 and the second outlet hole 8 will be referred to as second inlet and outlet holes.
Like the plates 2 and 3, the reinforcement side plates 1 and 4 are also formed as plates in an approximately rectangular shape, as shown in
On the other hand, as shown in
Each of the plates 2 and 3 and the reinforcement side plate 1 are stacked such that the respective first inlet holes 5, first outlet holes 6, second inlet holes 7, and second outlet holes 8 are aligned with one another. The second plate 2 and the first plate 3 are stacked alternately.
The plates 2 and 3 and the reinforcement side plates 1 and 4 are formed approximately identically in an approximately rectangular shape.
As shown in
In this way, the V-shaped corrugations 9 are formed in the plates 2 and 3 by reversing the direction of the V shape between the plates 2 and 3. By stacking the plates 2 and 3 alternately, flow paths with high heat transfer efficiency are defined between the plates 2 and 3. That is, as shown in
The first fluid flowing through the first flow path is heat-exchanged with the second fluid flowing through the second flow path via the plates 2 and 3.
As shown in
By making the lengths L3, L4, L5, and L6 shorter, the stress applied to the edges of the plates 2 and 3 is reduced. Specifically, the lengths L3, L4, L5, and L6 should preferably be set to not more than 6 percent of the lateral length L2 of the plates 2 and 3. The lengths L3, L4, L5, and L6 may be set to not more than 5.6 mm, irrespective of the lateral length L2 of the plates 2 and 3. However, due to limitations on the manufacture of the plate heat exchanger 20, the lengths L3, L4, L5, and L6 cannot be shortened significantly. Accordingly, the lengths L3, L4, L5, and L6 should preferably be set to between not less than 3 percent and not more than 6 percent of the lateral length L2 of the plates 2 and 3. Likewise, the lengths L3, L4, L5, and L6 should preferably be set to not less than 3 mm and not more than 5.6 mm.
As in
By making the length L2 shorter, the size of the plate heat exchanger 20 is reduced, so that the weight of the plate heat exchanger 20 can be reduced. However, by making the length L2 shorter, not only the weight can be reduced due to the reduced overall size, but also the thickness of the plates 2 and 3 and the thickness of the reinforcement side plates 1 and 4 can be reduced, so that the weight can be reduced further. That is, by making the length L2 shorter, the strength of the plate heat exchanger 20 is enhanced. Accordingly, the thickness of the plates 2 and 3 and the thickness of the reinforcement side plates 1 and 4 can be reduced, so that the weight of the plate heat exchanger 20 can be reduced.
As a result, by shortening the length L2 relative to the length L1, the weight of the plate heat exchanger 20 can be reduced more than by the weight reduction due to reduction in overall size.
As described above, in the plate heat exchanger 20 according to the first embodiment, the lateral length L2 of the plates 2 and 3 is shortened relative to the longitudinal length L1 of the plates 2 and 3, so that the strength of the plate heat exchanger 20 is enhanced.
In the plate heat exchanger 20 according to the first embodiment, the lengths between the inlet or outlet holes 5, 6, 7, and 8 and the plate edge (the lengths L3, L4, L5, and L6) are also shortened, so that the strength of the plate heat exchanger 20 is enhanced.
Furthermore, due to the enhanced strength of the plate heat exchanger 20, the weight of the plate heat exchanger 20 can be reduced.
By making the lateral length L2 shorter, a fluid entered from the first inlet hole 5 or the second inlet hole 7 is also facilitated to spread in the lateral direction. This eliminates the need to provide distribution facilitating members around the first inlet hole 5 and the second inlet hole 7 so as to facilitate spreading of the fluid. The enhanced strength of the plate heat exchanger 20 also eliminates the need to provide reinforcement members around the inlet holes (the first inlet hole 5, the second inlet hole 7). Thus, because there is no need to provide distribution facilitating members or reinforcement members, press working of the plates 2 and 3 is simplified. Accordingly, the cost of manufacturing the plate heat exchanger 20 can be reduced. Variation in height of the corrugations 9 can also be reduced. That is, the plate heat exchanger 20 of stable quality can be manufactured.
When stagnation occurs in a fluid in a plate heat exchanger, dirt and scales tend to accumulate in a location where the stagnation occurred. The plates 2 and 3 are prone to corrosion in the location where dirt and scales are accumulated. If a heat exchanger in which stagnation may occur in a fluid is used in an evaporator, a drift may occur causing an uneven distribution of temperature. This may cause the fluid to freeze in some locations. When the fluid freezes, the strength of the heat exchanger is reduced. However, in the plate heat exchanger 20 according to the first embodiment, the lateral length of the plates 2 and 3 is short, so that the possibility of stagnation in a fluid is lessened. Thus, the possibility of accumulation of dirt and scales is lessened, and the strength is not reduced. The plate heat exchanger 20 according to the first embodiment is effective not only when the fluid is water but also for other types of fluid which have a tendency to drift due to a small density and a high pressure loss (e.g., a hydrocarbon refrigerant or a low-GWP refrigerant). With a chlorofluorocarbon refrigerant, effectiveness is also provided for preventing accumulation of refrigerant oil in the heat exchanger. This permits power consumption to be reduced in an apparatus using the plate heat exchanger 20 according to the first embodiment.
Second EmbodimentIn a second embodiment, there will be described the plate heat exchanger 20 in which the diameters of the first inlet and outlet holes are smaller than the diameters of the second inlet and outlet holes. That is, in the second embodiment, there will be described the plate heat exchanger 20 in which the opening areas of the first inlet and outlet holes are smaller than the opening areas of the second inlet and outlet holes.
For example, when the plate heat exchanger 20 is used to exchange heat between a liquid such as water and a refrigerant such as chlorofluorocarbon, there is a risk that the plates may wear out (become thinner) due to erosion at an inlet hole for the liquid (the second inlet hole 7 here). For this reason, the diameters of the inlet and outlet holes for the liquid (the second inlet hole 7, the second outlet hole 8) need to be sufficiently large. However, there is no need to make the diameters of the inlet and outlet holes for the refrigerant (the first inlet hole 5, the first outlet hole 6) as large as the diameters of the inlet and outlet holes for the liquid (the second inlet hole 7, the second outlet hole 8). That is, the diameters of the first inlet hole 5 and the first outlet hole 6 may be smaller than the diameters of the second inlet hole 7 and the second outlet hole 8. When the diameters of the first inlet hole 5 and the first outlet hole 6 are reduced as described above, the lateral length of the plates 2 and 3 can be correspondingly shortened. Thus, the strength of the plate heat exchanger 20 is enhanced, and the weight of the plate heat exchanger 20 can be reduced, as described in the first embodiment.
The refrigerant is not limited to chlorofluorocarbon, and may also be a hydrocarbon refrigerant or a low-GWP refrigerant. A CO2 refrigerant requires the plate heat exchanger 20 to be strong due to a high working pressure. When the CO2 refrigerant is used, it is especially effective to configure the inlet and outlet holes for the refrigerant to be smaller than the inlet and outlet holes for the liquid. Since the CO2 refrigerant has a higher density and a smaller pressure loss compared to the chlorofluorocarbon refrigerant, the diameters of the first inlet hole 5 and the first outlet hole 6 can be further reduced.
The plate heat exchanger 20 shown in
Because the first inlet hole 5 is extremely small in the plates 2 and 3 stacked near the reinforcement side plate 1, the first fluid can flow at high speed even when a large number of the plates 2 and 3 are stacked. This also facilitates distribution of the first fluid toward the plates 2 and 3 stacked near the reinforcement side plate 4.
Furthermore, the nearer each of the stacked plates 2 and 3 is to the reinforcement side plate 4, the larger the diameter of the first inlet hole 5 is. This facilitates an even distribution of the first fluid through the first flow path defined by each pair of the plates 2 and 3.
Third EmbodimentIn a third embodiment, there will be described the plate heat exchanger 20 in which the inlet and outlet holes are positioned not only nearer to the edges of each plate in the lateral direction, but also nearer to the edges of each plate in the longitudinal direction. That is, in the third embodiment, there will be described the plate heat exchanger 20 in which the inlet and outlet holes are positioned nearer to the four corners of the plates 2 and 3.
The lengths L7, L8, L9, and L10 are approximately equivalent to the lengths L3, L4, L5, and L6 shown in
Specifically, in the plates 2 and 3 shown in
In this way, by positioning the first inlet and outlet holes having smaller diameters (the first inlet hole 5, the first outlet hole 6) nearer to the four corners of the plates 2 and 3, the distance from the first inlet hole 5 to the first outlet hole 6 is increased. That is, the length of the first flow path is increased. Accordingly, the heat transfer area is increased, and the heat exchange capability of the plate heat exchanger 20 is enhanced.
By positioning the first inlet hole 5 having a smaller diameter nearer to the corner of the plates 2 and 3, an entrance region 10 for the first flow path can be provided near the first inlet hole 5. The entrance region 10 is a narrow region between the plate edge and the sealing portion 11. This means that the width of the entrance region 10 (a length L11 from the plate edge to the sealing portion 11) is narrower than the lateral width (the length L2) of the first plate 3. The first fluid entered from the first inlet hole 5 passes through the narrow entrance region 10, then spreads in the lateral direction of the plate heat exchanger 20, and flows to the first outlet hole 6.
The sealing portion 11 is a wall which prevents the first fluid entered from the first inlet hole 5 from flowing to the second outlet hole 8. The sealing portion 11 is formed as a protrusion raised in the stacking direction of the plates 2 and 3. The sealing portion 11 is normally provided around the second outlet hole 8 in a circular shape. However, the sealing portion 11 is provided here, starting from near the edge (the upper side) in the longitudinal direction where the first inlet hole 5 and the second outlet hole 8 are located and extending toward the edge (the lower side) in the longitudinal direction where the second inlet hole 7 and the second outlet hole 8 are located in such a manner as to gradually curve toward the edge (the right side) in the lateral direction near the second outlet hole 8. Specifically, in
The sealing portion 11 facilitates the first fluid which has flowed through the entrance region 10 to spread toward the edge (the right side) in the lateral direction near the second outlet hole 8. That is, the entrance region 10 and the sealing portion 11 provide a guiding effect for guiding the first fluid toward the edge (the right side) in the lateral direction near the second outlet hole 8. This guiding effect can prevent the first fluid from stagnating around the sealing portion 11 or near the periphery of the plates 2 and 3, thereby enhancing the heat exchange capability. This guiding effect can also reduce the pressure loss of the first fluid. That is, the plate heat exchanger 20 with enhanced performance can be provided.
When the sealing portion 11 is provided around the second outlet hole 8 in a circular shape, as is normally done, it is necessary to provide a distribution facilitating member around the first inlet hole 5 so as to prevent the first fluid from drifting. The distribution facilitating member is formed, for example, in a complex shape such as a radial shape. Thus, it is difficult to manufacture the plate heat exchanger 20 including the distribution facilitating member. However, the plate heat exchanger 20 according to the third embodiment simply includes the sealing portion 11 which is curved, and thus is simple to manufacture. For this reason, the plate heat exchanger 20 according to the third embodiment is highly suitable for mass production.
As has been described in the first embodiment, each of the plates 2 and 3 includes the corrugations 9 arranged in a plurality of longitudinal arrays, the corrugations 9 having the ends 13 at both sides in the lateral direction and also having the turning points 12 longitudinally misaligned with respect to the corresponding ends 13 at both sides, so that the corrugations 9 are V-shaped. The turning points 12 of the corrugations 9 in the plates 2 and 3 shown in
In the plates 2 and 3 shown in
In this way, the corrugations 9 can also be formed in the regions near the first inlet hole 5 and the first outlet hole 6, so that the heat transfer area is increased. Accordingly, the heat exchange capability of the plate heat exchanger 20 is enhanced. The plates 2 are joined with the respective adjacent plates 3 at portions where the corrugations 9 are formed. Generally speaking, the plates 2 and 3 are prone to separation from one another in regions near the inlet and outlet holes. However, by forming the corrugations 9 also in the regions near the inlet and outlet holes, the joining points between the plates 2 and 3 are increased in number, so that the plates 2 and 3 can be prevented from separating from one another. Further, the position of each turning point 12 of the corrugations 9 gradually moves from the first inlet hole 5 toward the lateral center and from the lateral center toward the first outlet hole 6. This makes it possible to smoothly transfer the first fluid entered from the first inlet hole 5 to the lateral center and from the lateral center to the first outlet hole 6. Accordingly, the pressure loss of the first fluid can be reduced.
As in the first plate 3, the corrugations 9 are also formed in the second plate 2 by shifting the positions of the turning points 12 nearer to the first inlet hole 5 and the first outlet hole 6 in the regions near the first inlet hole 5 and the first outlet hole 6 having smaller diameters, respectively, as shown in
In a fourth embodiment, there will be described the plate heat exchanger 20 in which the shapes of the first inlet and outlet holes and the second inlet and outlet holes are modified.
In
In
The first outlet hole 6 shown. in
On the other hand, the first outlet hole 6 shown in
That is, the opening area of the first outlet hole 6 shown in
In
By forming the first inlet and outlet holes and the second inlet and outlet holes in various combinations of shapes as described above, the lateral length of the plates 2 and 3 can be shortened. Thus, the effects described in the first embodiment can be obtained. When the first inlet and outlet holes and the second inlet and outlet holes are shaped identically, the plate heat exchanger 20 can be configured with the plates 2 and 3 of a single type.
Fifth EmbodimentIn a fifth embodiment, there will be described a heating and hot water system 29, which is a usage example of the plate heat exchanger 20 described in the above embodiments.
The heating and hot water system 29 includes a compressor 21, the plate heat exchanger 20, an expansion valve 22, a heat exchanger 23, a water heater 24, a heater 25, a refrigerant path 26, and a water path 27. The plate heat exchanger 20 here is the plate heat exchanger 20 described in the above embodiments. The compressor 21, the plate heat exchanger 20, the expansion valve 22, the heat exchanger 23, and the refrigerant path 26 constitute a heat exchange system 28.
A refrigerant flows through the refrigerant path 26 by circulating sequentially through the compressor 21, the plate heat exchanger 20, the expansion valve 22, and the heat exchanger 23. As described above, the compressor 21 compresses the refrigerant. The plate heat exchanger 20 exchanges heat between the refrigerant compressed by the compressor 21 and a fluid (water in this case) flowing through the water path 27. Here, the refrigerant is cooled and the water is warmed by heat exchange in the plate heat exchanger 20. The expansion valve 22 controls expansion of the refrigerant heat-exchanged by the plate heat exchanger 20. The heat exchanger 23 exchanges heat between air and the refrigerant expanded based on control by the expansion valve 22. Here, the refrigerant is warmed and the air is cooled by heat exchange in the heat exchanger 23. Then, the warmed refrigerant enters the compressor 21.
On the other hand, the water flows through the water path 27 among the plate heat exchanger 20, the water heater 24, and the heater 25. As described above, the water is warmed by heat exchange in the plate heat exchanger 20. Then, the warmed water flows to the water heater 24 or the heater 25. The water for hot-water supply may be different from the water heat-exchanged by the plate heat exchanger 20. That is, the water heater 24 or the like may further exchange heat between the water flowing through the water path 27 and the water for hot-water supply.
The plate heat exchanger 20 described in the above embodiments provides enhanced strength, a compact and lightweight structure, and enhanced efficiency. Thus, the heat exchange system 28 using the plate heat exchanger 20 described in the above embodiments also provides enhanced efficiency. The heating and hot water system 29 using the heat exchange system 28 also provides enhanced efficiency.
Here, a heat exchange system (an air-to-water (ATW) system) has been described, wherein the plate heat exchanger 20 described in the above embodiments heats water by using a compressed refrigerant. However, the implementation is not limited to this, and a refrigeration cycle (a refrigeration air conditioner) may be configured for exchanging heat by using the plate heat exchanger 20 described in the above embodiments so as to heat or cool a fluid such as air.
The above embodiments are summarized as follows:
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the ratio of the height (H) to the width (W) of the plates is in a range of 4 to 6.5.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the widthwise distance between each of the first and second fluid inlets and outlets and the periphery of the plate is 3 to 6% of the width (W) of the plate.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the widthwise distance between each of the first and second fluid inlets and'outlets and the periphery of the plate is 3 to 5.6 mm.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the diameters of the first inlet and outlet are differently sized from the diameters of the second fluid inlet and outlet.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the centers of the first fluid inlet and outlet are misaligned with the centers of the second fluid inlet and outlet such that the fluid inlets and outlets are shifted nearer to the periphery of the plate.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that crest portions formed at turning points of waves are arranged to gradually curve from the center of the plate such that the turning points of the waves are formed in regions near the inlet and outlet.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the centers of the diameters of the first fluid inlet and outlet are misaligned with the centers of the diameters of the second inlet and outlet, and the first inlet and outlet and the second inlet and outlet are formed in a combination of different shapes such as circular shapes or polygonal shapes while maintaining required opening areas according to a processing flow amount of the second fluid.
The plate heat exchanger 20 is configured with a plurality of stacked plates such that flow holes which act as inlets or outlets for a fluid are formed at four corners of each plate, and inlet ducts and outlet ducts are provided in the plurality of stacked plates. The plate heat exchanger 20 is characterized in that the first inlet and outlet and the second inlet and outlet are formed in a combination of an identical shape such as a circular shape or a polygonal shape while maintaining required opening areas according to a processing flow amount of the second fluid.
REFERENCE SIGNS LIST1, 4: reinforcement side plates, 2: second plate, 3: first plate, 5: first inlet hole, 6: first outlet hole, 7: second inlet hole, 8: second outlet hole, 9: corrugations, 10: entrance region, 11: sealing portion, 12: turning point, 13: ends, 14: center line in the lateral direction, 15: line linking the turning points 12, 20: plate heat exchanger, 21: compressor, 22: expansion valve, 23: heat exchanger, 24: water heater, 25: heater, 26: refrigerant path, 27: water path, 28: heat exchange system
Claims
1. A plate heat exchanger configured with a plurality of stacked plates,
- wherein each plate of the plurality of stacked plates includes:
- a first inlet hole which acts as an inlet for a first fluid, the first inlet hole being located near one edge in a longitudinal direction;
- a first outlet hole which acts as an outlet for the first fluid, the first outlet hole being located near another edge opposite from the first inlet hole in the longitudinal direction;
- a second inlet hole which acts as an inlet for a second fluid, the second inlet hole being located near one edge in the longitudinal direction; and
- a second outlet hole which acts as an outlet for the second fluid, the second outlet hole being located near another edge opposite from the second inlet hole in the longitudinal direction,
- wherein the each plate and an adjacent plate define therebetween either one of a first flow path and a second flow path, the first flow path passing the first fluid entered from the first inlet hole to the first outlet hole such that the first fluid spreads in a lateral direction, and the second flow path passing the second fluid entered from the second inlet hole to the second outlet hole such that the second fluid spreads in the lateral direction, and the each plate exchanges heat between the first fluid flowing through the first flow path and the second fluid flowing through the second flow path, and
- wherein the each plate is configured such that a length in the longitudinal direction is 4 or more times a length in the lateral direction.
2. The plate heat exchanger according to claim 1,
- wherein each of a length from the first inlet hole to a plate edge proximate to the first inlet hole in the lateral direction, a length from the first outlet hole to a plate edge proximate to the first outlet hole in the lateral direction, a length from the second inlet hole to a plate edge proximate to the second inlet hole in the lateral direction, and a length from the second outlet hole to a plate edge proximate to the second outlet hole in the lateral direction is not more than 6 percent of the length in the lateral direction.
3. The plate heat exchanger according to claim 1,
- wherein each of a length from the first inlet hole to a plate edge proximate to the first inlet hole in the lateral direction, a length from the first outlet hole to a plate edge proximate to the first outlet hole in the lateral direction, a length from the second inlet hole to a plate edge proximate to the second inlet hole in the lateral direction, and a length from the second outlet hole to a plate edge proximate to the second outlet hole in the lateral direction is not more than 5.6 mm.
4. The plate heat exchanger according to claim 1,
- wherein each of an opening area of the first inlet hole and an opening area of the first outlet hole is smaller than either of an opening area of the second inlet hole and an opening area of the second outlet hole.
5. The plate heat exchanger according to claim 4,
- wherein a center of the first inlet hole and a center of the first outlet hole are positioned nearer to a plate edge relative to a center of the second inlet hole and a center of the second outlet hole.
6. The plate heat exchanger according to claim 4,
- wherein a first plate and a second plate are stacked alternately,
- wherein the first inlet hole and the second outlet hole are positioned near a same edge in the longitudinal direction, and
- wherein the first plate includes a sealing portion for preventing a fluid entered from the first inlet hole from flowing to the second outlet hole, the sealing portion being formed as a protrusion raised in a stacking direction of the plurality of stacked plates such that the sealing portion extends from near the edge where the first inlet hole and the second outlet hole are located toward an opposite edge in the longitudinal direction, so as to gradually approach an edge in the lateral direction near the second outlet hole.
7. The plate heat exchanger according to claim 4,
- wherein the each plate includes V-shaped convex portions and concave portions arranged in a plurality of arrays in the longitudinal direction, each of the convex portions and concave portions having ends at both ends in the lateral direction and also having a turning point longitudinally misaligned with the ends, so that the convex portions and concave portions are formed in a V shape, and
- wherein, in a vicinity of at least either hole of the first inlet hole and the first outlet hole, the V-shaped convex portions and concave portions are formed such that a position of the turning point is gradually shifted toward the either hole away from a center in the lateral direction as a position of each of the V-shaped convex portions and concave portions becomes nearer to the each hole.
8. The plate heat exchanger according to claim 4,
- wherein the plurality of stacked plates are stacked such that the first inlet hole of the each plate is aligned with first inlet holes of other plates, so that the first fluid sequentially flows from the first inlet hole of the each plate stacked at one side of the stacking direction into the first inlet hole of the each plate stacked at another side of the stacking direction, and
- wherein the nearer the each plate of the plurality of stacked plates is to the one side from which the first fluid enters, the smaller a diameter of the first inlet hole.
9. The plate heat exchanger according to claim 1,
- wherein the first inlet hole and the second outlet hole are formed near a same edge in the longitudinal direction, and the second inlet hole and the first outlet hole are formed near a same edge in the longitudinal direction, and
- wherein a shape of the first inlet hole is different from a shape of the second outlet hole, and a shape of the second inlet hole is different from a shape of the first outlet hole.
10. The plate heat exchanger according to claim 9,
- wherein the first inlet hole and the second outlet hole are formed by dividing one hole of a circular, elliptical, or polygonal shape into two holes, and
- wherein the second inlet hole and the first outlet hole are formed by dividing one hole of a circular, elliptical, or polygonal shape into two holes.
11. A refrigeration air conditioner comprising the plate heat exchanger according to claim 1.
12. A plate heat exchanger configured with a plurality of stacked plates,
- wherein each plate of the plurality of stacked plates includes:
- a first inlet hole which acts as an inlet for a first fluid, the first inlet hole being located near one edge in the longitudinal direction;
- a first outlet hole which acts as an outlet for the first fluid, the first outlet hole being located near another edge opposite from the first inlet hole in the longitudinal direction;
- a second inlet hole which acts as an inlet for a second fluid, the second inlet hole being located near one edge in the longitudinal direction; and
- a second outlet hole which acts as an outlet for the second fluid, the second outlet hole being located near another edge opposite from the second inlet hole in the longitudinal direction,
- wherein the each plate and an adjacent plate define therebetween either one of a first flow path and a second flow path, the first flow path passing the first fluid entered from the first inlet hole to the first outlet hole such that the first fluid spreads in a lateral direction, and the second flow path passing the second fluid entered from the second inlet hole to the second outlet hole such that the second fluid spreads in the lateral direction, and the each plate exchanges heat between the first fluid flowing through the first flow path and the second fluid flowing through the second flow path, and
- wherein each of a length from the first inlet hole to a plate edge proximate to the first inlet hole in the lateral direction, a length from the first outlet hole to a plate edge proximate to the first outlet hole in the lateral direction, a length from the second inlet hole to a plate edge proximate to the second inlet hole in the lateral direction, and a length from the second outlet hole to a plate edge proximate to the second outlet hole in the lateral direction is not more than 6 percent of a length in the lateral direction.
13. A plate heat exchanger configured with a plurality of stacked plates,
- wherein each plate of the plurality of stacked plates includes:
- a first inlet hole which acts as an inlet for a first fluid, the first inlet hole being located near one edge in the longitudinal direction;
- a first outlet hole which acts as an outlet for the first fluid, the first outlet hole being located near another edge opposite from the first inlet hole in the longitudinal direction;
- a second inlet hole which acts as an inlet for a second fluid, the second inlet hole being located near one edge in the longitudinal direction; and
- a second outlet hole which acts as an outlet for the second fluid, the second outlet hole being located near another edge opposite from the second inlet hole in the longitudinal direction,
- wherein the each plate and an adjacent plate define therebetween either one of a first flow path and a second flow path, the first flow path passing the first fluid entered from the first inlet hole to the first outlet hole such that the first fluid spreads in a lateral direction, and the second flow path passing the second fluid entered from the second inlet hole to the second outlet hole such that the second fluid spreads in the lateral direction, and the each plate exchanges heat between the first fluid flowing through the first flow path and the second fluid flowing through the second flow path, and
- wherein each of a length from the first inlet hole to a plate edge proximate to the first inlet hole in the lateral direction, a length from the first outlet hole to a plate edge proximate to the first outlet hole in the lateral direction, a length from the second inlet hole to a plate edge proximate to the second inlet hole in the lateral direction, and a length from the second outlet hole to a plate edge proximate to the second outlet hole in the lateral direction is not more than 5.6 mm.
Type: Application
Filed: Dec 21, 2009
Publication Date: Jan 19, 2012
Applicant: Mitsubishi Electric Corporation (Chiyoda-ku, Tokyo)
Inventors: Daisuke Ito (Tokyo), Satoru Yanachi (Tokyo), Takehiro Hayashi (Tokyo)
Application Number: 13/256,494
International Classification: F28F 3/08 (20060101);