EXHAUST PURIFICATION SYSTEM OF INTERNAL COMBUSTION ENGINE
The exhaust purification system of an internal combustion engine is provided with an NOX selective reduction catalyst which is arranged in an engine exhaust passage and which has the function of absorbing NOX which is contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich, and selectively reducing the NOX and with a fuel addition valve which feeds fuel to the NOX selective reduction catalyst. In the case of the region near the stoichiometric air-fuel ratio in the region where the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst is lean, the fuel addition valve is used to feed fuel to the NOX selective reduction catalyst to selectively reduce the NOX.
Latest Toyota Patents:
The present invention relates to an exhaust purification system of an internal combustion engine.
BACKGROUND ARTThe exhaust gas of a diesel engine, gasoline engine, or other internal combustion engine, for example, contains carbon monoxide (CO), unburned fuel (BC), nitrogen oxides (NOX), particulate matter (PM), or other ingredients. The internal combustion engine has an exhaust purification system attached to it to purify these ingredients.
Japanese Patent No 278304 discloses an exhaust purification system provided with a device for removing nitrogen oxides constituted by an NOX absorption and release material which absorbs NOX when the air-fuel ratio of the exhaust gas is lean and releases the absorbed NOX when the air-fuel ratio of the exhaust gas is the stoichiometric air-fuel ratio or less. In this system, it is disclosed, at the time of releasing and treating the NOX, to make the air-fuel ratio of the exhaust gas the stoichiometric air-fuel ratio or less and to further make the temperature of the NOX absorption and release material rise so as to improve the purification rate of NOX.
Japanese Patent Publication (A) No 2007-154764 discloses an exhaust purification system of an internal combustion engine arranging in an engine exhaust passage a post treatment system which is comprised of an SOX trapping catalyst, a particulate filter carrying an NOX storage reduction catalyst, and an NOX storage reduction catalyst and a fuel feed valve for feeding fuel for post treatment use to the post treatment system. In this system, it is disclosed, when the degree of deterioration of any catalyst exceeds a predetermined degree of deterioration, to cause the catalyst with the lowest degree of deterioration to perform the purification action of the exhaust gas.
The NOX which is contained in the exhaust gas can be purified by reduction. To purify the NOX which is contained in the exhaust gas of the engine body, sometimes a selective reduction catalyst which can selectively reduce the NOX is arranged in the engine exhaust passage. The exhaust purification system in which the selective reduction catalyst is arranged can temporarily store the NOX which is exhausted from the engine body in the selective reduction catalyst when the selective reduction catalyst is a low temperature. Further, by feeding the reducing agent to the selective reduction catalyst in a predetermined temperature region, it is possible to selectively reduce the NOX which is exhausted from the engine body.
Further, to purify the NOX which is contained in the exhaust gas of the engine body, sometimes a three-way catalyst is arranged in the engine exhaust passage. When the temperature of the three-way catalyst is the activation temperature or more and the air-fuel ratio of the exhaust gas flowing into the three-way catalyst is the stoichiometric air-fuel ratio or rich, a three-way catalyst may be used to reduce the NOX.
In this regard, the selective reduction catalyst has less of an ability to selectively reduce the NOX when the air-fuel ratio of the inflowing exhaust gas is lean if the temperature is higher than a predetermined temperature region. That is, sometimes the purification rate of NOX of the selective reduction catalyst becomes lower. Furthermore, the selective reduction catalyst sometimes becomes lower in purification rate of NOX in the region of an air-fuel ratio near the stoichiometric air-fuel ratio in the region of a lean air-fuel ratio of the inflowing exhaust gas. In this way, there was the problem that the selective reduction catalyst becomes smaller in purification rate of NOX in a predetermined operating region.
DISCLOSURE OF INVENTIONThe present invention has as its object to provide an exhaust purification system of an internal combustion engine which suppresses a fall in purification ability of nitrogen oxides.
The first exhaust purification system of an internal combustion engine of the present invention is provided with an NOX reduction catalyst which is arranged in an engine exhaust passage and which has the function of absorbing NOX which is contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich, and selectively reducing the NOX and with a reducing agent feed device which feeds a reducing agent to the NOX reduction catalyst. In the case of the region near the stoichiometric air-fuel ratio in the region where the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, the reducing agent feed device is used to feed a reducing agent to the NC reduction catalyst to selectively reduce the NOX. Due to this configuration, ins the region near the stoichiometric air-fuel ratio, it is possible to suppress a drop in the purification ability of nitrogen oxides.
In this invention, a three-way catalyst is provided arranged downstream of the NOX reduction catalyst in the engine exhaust passage, and the reducing agent feed device includes a fuel addition valve which feeds fuel to the engine exhaust passage at the upstream side of the NOX reduction catalyst. If increasing the amount of fuel which is injected at the combustion chambers of the engine body so as to lower the air-fuel ratio of the exhaust gas flowing into the three-way catalyst to the stoichiometric air-fuel ratio or less, it is possible to feed fuel from the fuel addition valve to selectively reduce the NOX at the NOX reduction catalyst when the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is inside the region near the stoichiometric air-fuel ratio.
The second exhaust purification system of an internal combustion engine of the present invention is provided with an NOX reduction catalyst which is arranged in an engine exhaust passage and which has the function of absorbing NOX which is contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich, and selectively reducing the NOX, a three-way catalyst which is arranged downstream of the NOX reduction catalyst, a reducing agent feed device which feeds a reducing agent to the NOX reduction catalyst, and an air-fuel ratio reducing device which reduces the air-fuel ratio of the exhaust gas flowing into the three-way catalyst. In the operating region of the internal combustion engine, there is a specific operating region in which the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, at the NOX reduction catalyst, the NOX purification rate due to the selective reduction gradually decreases along with a temperature rise and, at the three-way catalyst, the NOX purification rate gradually increases along with a temperature rise. In this specific operating region, when the NOX purification rate of the NOX reduction catalyst becomes smaller than a predetermined judgment value, the reducing agent feed device feeds the reducing agent to the NOX reduction catalyst for selective reduction of NOX, and the air-fuel ratio reducing device makes the air-fuel ratio of the exhaust gas flowing into the three-way catalyst the stoichiometric air-fuel ratio or rich for reduction of NOX. Due to this constitution, it is possible to suppress a drop in the purification ability of nitrogen oxides.
In this invention, the system is further provided with a temperature raising device which raises a temperature of an NOX reduction catalyst and with an absorption amount detection device which detects an absorption amount of NOX of an NOX reduction catalyst. If the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, when a temperature of an NOX reduction catalyst is lower than a judgment value of a low temperature side for selective reduction and an absorption amount of NOX of an NOX reduction catalyst is an allowable value or more, the temperature raising device may be used to raise the NOX reduction catalyst, then the reducing agent feed device may feed the reducing agent to the NOX reduction catalyst for selective reduction of the NOX.
In this invention, if the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, when the temperature of an NOX reduction catalyst is higher than a judgment value of a high temperature side for selective reduction, it is possible to make the air-fuel ratio of the exhaust gas flowing into the three-way catalyst the stoichiometric air-fuel ratio or rich to reduce the NOX at the three-way catalyst.
Referring to
The intake manifold 4 is connected through an intake duct 6 to an outlet of a compressor 7a of an exhaust turbocharger 7. An inlet of the compressor 7a is connected through an intake air detector 8 to an air cleaner 9. Inside the intake duct 6, a throttle valve 10 which is driven by a step motor is arranged. Furthermore, around the intake duct 6, a cooling device 11 is arranged for cooling the intake air which flows through the inside of the intake duct 6. In the embodiment shown in
On the other hand, the exhaust manifold 5 is connected to an inlet of an exhaust turbine 7b of the exhaust turbocharger 7. An outlet of the exhaust turbine 7b is connected to an exhaust purification system. The exhaust purification system is a system which can purify exhaust gas which is exhausted from the engine body 1.
The exhaust purification system in the present embodiment includes an NOX reduction catalyst constituted by an NOX selective reduction catalyst (SCR) 17. The NOX selective reduction catalyst 17 can selectively reduce the NOX by feeding a reducing agent. The NOX selective reduction catalyst 17 is connected through an exhaust pipe 12 to the outlet of the exhaust turbine 7b. Further, the exhaust purification system in the present embodiment includes a three-way catalyst 18. The three-way catalyst 18 is arranged in the engine exhaust passage at the downstream side of the NOX selective reduction catalyst 17. The three-way catalyst 18 can oxidize CO and HC and, furthermore, reduce the NOR.
In the engine exhaust passage upstream of the NOX selective reduction catalyst 17, that is, in the exhaust pipe 12, a fuel addition valve 13 is arranged as a reducing agent feed device for feeding reducing agent to the NOX selective reduction catalyst 17. In the present embodiment, the fuel of the engine body 1 is used as a reducing agent. The fuel addition valve 13 is formed so as to have a fuel feed action which feeds or stops the feed of fuel. The fuel addition valve 13 in the present embodiment is formed so as to inject fuel.
In the engine exhaust passage at the upstream side of the three-way catalyst 18, an air-fuel ratio reducing device constituted by a fuel addition valve 14 is arranged. Here, in the present invention, the ratio of the air and fuel (hydrocarbons) of the exhaust gas which was fed to the engine intake passage, combustion chambers, or engine exhaust passage is called the air-fuel ratio of the exhaust gas (A/F). The fuel addition valve 14 can feed fuel to the engine exhaust passage so as to reduce the air-fuel ratio of the exhaust gas flowing to the three-way catalyst 18. The fuel addition valve 14 in the present embodiment is formed so as to inject fuel of the engine body 1.
Between the exhaust manifold 5 and the intake manifold 4, an EGR passage 18 is arranged for exhaust gas recirculation (EGR). Inside the EGR passage 18, an electronically controlled EGR control valve 19 is arranged. Further, around the EGR passage 18, a cooling device 20 is arranged for cooling the EGR gas which flows through the inside of the EGR passage 18. In the embodiment shown in
These fuel injectors 3 are connected through fuel feed tubes 21 to the common rail 22. The common rail 22 is connected through an electronically controlled variable discharge fuel pump 23 to the fuel tank 24. The fuel which is stored in the fuel tank 24 is fed by the fuel pump 23 to the common rail 22. The fuel which was fed to the inside of the common rail 22 is fed through these fuel feed tubes 21 to the fuel injectors 3.
The electronic control unit 30 is comprised of a digital computer. The electronic control unit 30 in the present embodiment functions as a control device of the exhaust purification system. The electronic control unit 30 includes components mutually connected by a bidirectional bus 31 such as a ROM (read only memory) 32, RAM (random access memory) 33, CPU (microprocessor) 34, input port 35, and output port 36.
Downstream of the NOX selective reduction catalyst 17, a temperature sensor 26 is arranged as a temperature detection device for detecting the temperature of the NOX selective reduction catalyst 17. Downstream of the three-way catalyst 18, a temperature sensor 27 is arranged as the temperature detection device for detecting the temperature of the three-way catalyst 18. Upstream of the NOX selective reduction catalyst 17, an air-fuel ratio sensor 28 is arranged for detecting the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst 17. The output signals of these temperature sensors 26 and 27 and air-fuel ratio sensor 28 are input through corresponding AD converters 37 to the input port 35.
An output signal of the intake air detector 8 is input through a corresponding AD converter 37 to the input port 35. The accelerator pedal 40 has a load sensor 41 connected to it to generate output voltage which is proportional to an amount of depression of the accelerator pedal 40. An output voltage of the load sensor 41 is input through a corresponding AD converter to the input port 35. Furthermore, the input port 35 has a crank angle sensor 32 connected to it for generating an output pulse every time the crankshaft rotates by for example 15°. The output of the crank angle sensor 42 can be used to detect the rotational speed of the engine body.
On the other hand, the output port 36 is connected through corresponding drive circuits 38 to the fuel injectors 3, a step motor for driving the throttle valve 10, EGR control valve 19, and fuel pump 23. Furthermore, the output port 36 is connected through corresponding drive circuits 38 to the fuel addition valves 13 and 14. The fuel addition valves 13 and 14 in the present embodiment are controlled by the electronic control unit 30.
The NOX selective reduction catalyst includes a catalyst carrier 49 for holding the catalyst metal 48. The catalyst carrier 49 in the present embodiment is formed on the surface of a substrate. The catalyst carrier 49 is, for example, formed from zeolite or aluminum oxide (Al2O3) or other porous substance.
The NOX selective reduction catalyst has the function, in a predetermined temperature region, of selectively reducing the NOX in the presence of a suitable amount of HC or other reducing agent. The NOX is broken down into N2 and O2 by reduction. Furthermore, when the air-fuel ratio of the exhaust gas is lean, in a predetermined temperature region, the catalyst metal 48 of the selective reduction catalyst adsorbs the NOX. The NOX is, for example, adsorbed at the catalyst metal in the form of silver nitrate. The temperature region at which the NOX is adsorbed is generally a region lower than the temperature region at which the NOX is selectively reduced. Further, the NOX selective reduction catalyst releases the adsorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes the stoichiometric air-fuel ratio or rich.
The three-way catalyst includes, as the catalyst metal, platinum (Pt), palladium (Pd), rhodium (Rh), or other precious metal. The precious metal is supported on aluminum oxide or another catalyst carrier. The catalyst carrier is, for example, formed on the surface of a honeycomb-shaped cordierite or other substrate. The three-way catalyst purifies the three components of HC, CO, and NOX with a high efficiency by the air-fuel ratio of the inflowing exhaust gas being made about the stoichiometric air-fuel ratio. The three-way catalyst falls in NOX reduction ability when the air-fuel ratio of the inflowing exhaust becomes higher than the stoichiometric air-fuel ratio. That is, when the air-fuel ratio of the inflowing exhaust gas becomes lean, the NOX purification rate falls.
Here, in the present invention, “purification of NOX” shows the removal of NOX from the inside of the exhaust gas and includes the meanings of both absorption of NOX and reduction of NOX. Further, in the present invention, “absorption” includes physical adsorption, chemical adsorption, storage, and deposition.
The NOX selective reduction catalyst can adsorb NOX by the catalyst metal when the bed temperature is low. In the operating region, the region A is the region where adsorption is used to purify the NOX. In the present embodiment, in the region where the purification rate of NOX by adsorption is higher than the purification rate of NOX by selective reduction, adsorption is used to purify the NOX. The temperature TA is the bed temperature when the purification rate of NOX by selective reduction and the purification rate of NOX by adsorption become the same. The region A is the operating region where the bed temperature of the NOX selective reduction catalyst is less than the temperature TA.
In the operating region, the region B is the region where the NOX selective reduction catalyst selectively reduces the NOX. In the present embodiment, as the region B, a region where the purification rate of NOX by selective reduction becomes the purification rate of NOX by adsorption or more is selected. The region B is the region where the bed temperature of the NOX selective reduction catalyst is the temperature TA to the temperature TB. The judgment value of the temperature of the low temperature side of the region B is the temperature TA, while the judgment value of the temperature of the high temperature side is the temperature TB. The purification rate of NOX by selective reduction gradually falls as the temperature TB is approached. Referring to
The range of the region B for selective reduction is not limited to the above. It is possible to select any temperature range. For example, as the temperature of the low temperature side TA used as the judgment value, it is possible to employ the temperature where the purification rate of NOX by adsorption falls to a predetermined value.
In this regard, if the bed temperature of the NOX selective reduction catalyst rises, the NOX which was adsorbed at the catalyst metal is desorbed. The bed temperature at which the NOX is desorbed from the NOX selective reduction catalyst is within the region where the purification rate of NOX by selective reduction becomes smaller. In this temperature region, the selective reduction function of the NOX selective reduction catalyst falls and the desorption rate of the NOX becomes larger.
On the other hand, the three-way catalyst has an activation temperature for purifying the NOX. As the temperature becomes higher from the activation temperature, the purification rate of NOX gradually becomes higher. At a predetermined temperature, the purification rate becomes constant. In the present embodiment, the operating region above a temperature TC, which is higher than the activation temperature and which can achieve a predetermined NOX purification rate, is made the region C. In the region C, it is possible to efficiently reduce the NOX by the three-way catalyst. The selection of the region C, that is, the selection of the temperature TC, is not limited to this mode. It is possible to select any region where a three-way catalyst can be used to reduce the NOX.
The operating region is divided into the region A, region B, and region C plus the region D and region E. The region D is the region where the air-fuel ratio of the exhaust gas flowing into the three-way catalyst is lean and the bed temperature of the three-way catalyst is the temperature TC or more. The region E is the region where the air-fuel ratio of the exhaust gas flowing into the three-way catalyst is the stoichiometric air-fuel ratio or rich and the temperature is lower than the temperature TC.
Referring to
First, at step 100, it is judged if the air-fuel ratio of the exhaust gas which is exhausted from the engine body 1 is larger than the stoichiometric air-fuel ratio. That is, it is judged if the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst 17 is lean. In the present embodiment, the air-fuel ratio sensor 28 is used to detect the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst 17.
When, at step 100, the air-fuel ratio of the exhaust gas is lean, the routine proceeds to step 101. At step 101, it is judged if the bed temperature of the NOX selective reduction catalyst is within a range from the temperature TA to the temperature TB. That is, it is judged if the operating state of the exhaust purification system is in the range of the region B. In the present embodiment, the temperature sensor 26 which is arranged downstream of the NOX selective reduction catalyst is used to detect the bed temperature of the NOX selective reduction catalyst 17.
When, at step 101, the bed temperature of the NOX selective reduction catalyst is not within the range from the temperature TA to the temperature TB, the routine proceeds to step 105. At step 105, it is judged if the bed temperature of the three-way catalyst 18 is the temperature TC or more. That is, it is judged if the operating state of the exhaust purification system is in the range of the region D. In the present embodiment, the temperature sensor 27 which is arranged downstream of the three-way catalyst 18 is used to detect the bed temperature of the three-way catalyst 18.
If the bed temperature of the three-way catalyst is less than the temperature TC, it is judged that the operating state of the exhaust purification system is in the region A and the routine proceeds to step 107. In this way, in the present embodiment, when the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst is lean, it is judged that the operating state is any region of the region A, region or region C.
When, at step 101, it is judged if the bed temperature of the NOX selective reduction catalyst is within the range from the temperature TA, to the temperature TB, the routine proceeds to step 102. The operating state is in the range of the region B. At step 102, fuel is fed from the fuel addition valve 13 to enable the NOX selective reduction catalyst 17 to selectively reduce the NOX.
Next, at step 103, it is judged if the purification rate of the NOX selective reduction catalyst is less than a predetermined judgment value RX. Referring to
At step 104, it is judged if the bed temperature of the three-way catalyst is the temperature TC or more. When the bed temperature of the three-way catalyst is less than the temperature TC, this control is ended. In this way, referring to
Referring to
In the present embodiment, referring to
Referring to
Next, referring to
At step 106 of the present embodiment, control is performed so that the air-fuel ratio of the exhaust gas flowing into the three-way catalyst becomes the stoichiometric air-fuel ratio, but the invention is not limited to this embodiment. Control may also be performed so that the air-fuel ratio of the exhaust gas flowing into the three-way catalyst becomes rich. However, the three-way catalyst is preferably controlled to the stoichiometric air-fuel ratio so that the purification rates of CO, HC, and NOX become higher under conditions of an air-fuel ratio of the inflowing exhaust gas of the stoichiometric air-fuel ratio.
When, at step 105, the bed temperature of the three-way catalyst is less than the temperature TC, the routine proceeds to step 107. When the operating state shown in
The absorption amount detection device which detects the absorption amount of NOX is not limited to this mode. Any configuration may be used to detect the absorption amount of NOX. For example, NOX sensors are arranged at the upstream side and the downstream side of the NOX selective reduction catalyst. These detect the NOX amount flowing into the NOX selective reduction catalyst per unit time and the NOX amount flowing out from the NOX selective reduction catalyst per unit time. It is possible to use the difference in outputs of these NOX sensors to calculate the NOX amount which is absorbed in the NOX selective reduction catalyst per unit time.
Referring to
At step 108, the NOX selective reduction catalyst is raised in temperature from the region A to the region B. That is, the NOX selective reduction catalyst is raised in temperature in the temperature region where it is possible to obtain a sufficient purification rate of NOX by selective reduction of NOX. Referring to
The exhaust purification system in the present embodiment include a temperature raising device for raising the temperature of the NOX selective reduction catalyst. The temperature raising device in the present embodiment includes the fuel injectors 3 and the electronic control unit 30 of the engine body 1. The injection pattern in the combustion chambers 2 of the engine body 1 is changed to raise the temperature of the exhaust gas exhausted from the engine body 1. By raising the temperature of the exhaust gas, NOX selective reduction catalyst 17 is also raised in temperature. Here, the change of the injection pattern in the combustion chambers will be explained.
Furthermore, after the main injection FM, as auxiliary injection, after injection FA is performed. The after injection FA is performed in a combustible period of time after the main injection. The after injection FA is, for example, performed in the range of a crack angle after compression top dead center up to about 40°. For example, this is performed in the range of a crank angle after compression top dead center of about 20° to about 30°. By performing after injection FA, the afterburn period becomes longer, so the temperature of the exhaust gas can be raised. By changing the injection pattern in the combustion chamber in this way, it is possible to raise the temperature of the exhaust gas which is exhausted from the engine body. The temperature raising device for raising the temperature of the NOX selective reduction catalyst is not limited to this mode. It is possible to employ any device which can raise the temperature of an NOX reduction catalyst.
Referring to
In the present embodiment, if the exhaust purification system is operating in the region A, the NOX selective reduction catalyst reduces the NOX when the NOX adsorption amount becomes the allowable value or more, but the invention is not limited to this embodiment. A three-way catalyst may also be used for reduction. For example, the temperature of the three-way catalyst is raised to the activation temperature or more. Furthermore, it is possible to make the air-fuel ratio of the exhaust gas flowing into the three-way catalyst the stoichiometric air-fuel ratio or rich so as to reduce the NOX at the three-way catalyst. At this time, when the temperature of the NOX selective reduction catalyst becomes the NOX release temperature or more, the NOX which is adsorbed at the NOX selective reduction catalyst is released. The released NOX can be reduced together with the NOX which is exhausted from the engine body at the three-way catalyst.
At step 100 of
When, at step 111, the bed temperature of the three-way catalyst is less than the temperature TC, the routine proceeds to step 112. At step 112, the three-way catalyst is raised to the temperature TC or more. Referring to
In the present embodiment, the explanation was given with reference to an NOX selective reduction catalyst, which can selectively reduce the NOX by feeding HC, as the NOX reduction catalyst, but the invention is not limited to this embodiment. The NOX reduction catalyst may be any catalyst which has the function of absorbing the NOX which is contained in exhaust gas when the air-fuel ratio of the inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas is the stoichiometric air-fuel ratio or rich, and further selectively reducing the NOX. For example, the NOX reduction catalyst may include an NOX storage reduction catalyst.
In the NOX storage reduction catalyst, when the air-fuel ratio of the exhaust gas is lean, the NO which is contained in the exhaust gas is oxidized on the precious metal 46 and becomes NO2. NO2 is stored in the form of nitrate ions NO3− inside of the NOX absorbent 47. As opposed to this, when the air-fuel ratio of the exhaust gas is rich or the stoichiometric air-fuel ratio, the nitrate ions NO3− inside of the NOX absorbent 47 are released in the form of NO2 from the NOX absorbent 47. The released NOX is reduced to N2 by the unburned hydrocarbons and carbon monoxide which are contained in the exhaust gas.
The NOX storage reduction catalyst carries a precious metal for causing selective reduction, so can selectively reduce the NOX by the feed of a reducing agent. In particular, even when the NOX storage reduction catalyst has deteriorated, the function of selectively reducing the NOX remains. In this way, the NOX storage reduction catalyst has the function of selectively reducing the NOX, so the present invention can be applied even to a system where the NOX reduction catalyst includes an NOX storage reduction catalyst.
In the present embodiment, as the reducing agent feed device for feeding a reducing agent to the NOX selective reduction catalyst, a fuel addition valve is arranged. The reducing agent feed device is not limited to this mode and may feed a reducing agent to the NOX selective reduction catalyst. For example, the reducing agent feeding means includes the fuel injectors 3 of the engine body 1. It is also possible to change the injection pattern in the combustion chambers so as to feed unburned fuel to the NOX selective reduction catalyst.
Further, in the present embodiment, as an air-fuel ratio reducing device which makes the air-fuel ratio of the exhaust gas flowing into the three-way catalyst smaller, a fuel addition valve is arranged. The air-fuel ratio reducing device is not limited to this mode. It may also be configured to lower the air-fuel ratio of the mixture flowing into the three-way catalyst.
For example, the air-fuel ratio reducing device may include a fuel addition valve arranged at the upstream side of the NOX selective reduction catalyst. By feeding unburned fuel from the upstream side of the NOX selective reduction catalyst, the air-fuel ratio of the exhaust gas flowing into the three-way catalyst can be made smaller. Alternatively, by performing post injection at the combustion chambers, the air-fuel ratio of the exhaust gas flowing into the three-way catalyst can be made smaller. However, if feeding a large amount of unburned fuel to the NOX selective reduction catalyst, sometimes HC poisoning occurs and the NOX selective reduction catalyst falls in purification rate. For this reason, a system for feeding fuel is preferably arranged at the downstream side of the NOX selective reduction catalyst.
Further, an oxygen additive valve for feeding oxygen may be arranged in the engine exhaust passage at the upstream side of the three-way catalyst. For example, an air feed valve may be arranged for feeding air into the engine exhaust passage. The three-way catalyst is designed so as to exhibit a superior oxidation performance and reduction performance near the stoichiometric air-fuel ratio. For this reason, when the air-fuel ratio of the exhaust gas flowing out from the NOx selective reduction catalyst is deeply rich, it is possible to feed air from the air feed valve to make the air-fuel ratio approach the stoichiometric air-fuel ratio. As a result, it is possible to perform superior purification at the three-way catalyst.
Second EmbodimentReferring to
Referring to
By making the air-fuel ratio of the exhaust gas flowing into the NOX selective catalyst the stoichiometric air-fuel ratio or rich, the NOX which is absorbed at the NOX selective reduction, catalyst is exhausted. In the present embodiment, the NOX is released by shifting the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst from lean to rich. Further, by making the temperature of the three-way catalyst 18 the activation temperature or more, the released NOX is purified by the three-way catalyst. That is, by shifting from the region A to the region C, NOX is released from the NOX selective reduction catalyst and NOX is reduced at the three-way catalyst.
Referring to
Further, by performing after injection in the combustion chambers, the temperature of the exhaust gas rises and the three-way catalyst can be made the activation temperature or more. For this reason, the three-way catalyst can reduce the NOX which is released from the NOX selective reduction catalyst.
At least part of the fuel of the after injection is burned in the combustion chambers. By having at least part of the fuel burned, the light unburned hydrocarbons (HC) and CO etc. which are contained in the exhaust gas are increased. It is possible to feed the engine exhaust passage light unburned hydrocarbons (HC), CO, etc. as a reducing agent. Light unburned hydrocarbons, CO, etc. are superior in reducibility, so are preferable as a reducing agent.
Referring to
When, at step 202, the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst 17 is within the range of the desorption region, this control is ended. When the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst 17 is within the range of the desorption region, the routine proceeds to step 203.
At step 203, a reducing agent is fed to the NOX selective reduction catalyst 17. In the present embodiment, fuel is injected from the fuel addition valve 13. In the present embodiment, after injection is performed in the combustion chamber 2, the temperature of the exhaust gas which is exhausted from the engine body 1 rises. For this reason, the temperature of the NOX selective reduction catalyst 17 can be raised to a temperature where selective reduction is possible. By injecting fuel from the fuel addition valve 13, it is possible to reduce the NOX which is desorbed from the NOX selective reduction catalyst.
By feeding fuel from the fuel addition valve, it is possible to shift to the operating state enabling reduction of NOX in a short period of time. For example, as the change of the combustion pattern etc., the air-fuel ratio of the exhaust gas changes by a relatively slow speed. As opposed to this, the response in injection from the fuel addition valve is high. Even when the time period during which the air-fuel ratio of the exhaust gas is in the desorption region or the desorbed NOX is slight, it is possible to reliably reduce the NOX.
After step 203 ends, the routine proceeds to step 201. At step 201, this control is ended when not during rich combustion control.
In the present embodiment, the explanation was given with reference to the example of operation passing through the desorption region during the period when rich combustion control is being performed, but the invention is not limited to this embodiment. The present invention can be applied to the time, if performing any operation, the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst becomes within the desorption region. In particular, the present invention exhibits a remarkable effect when the time during which the exhaust purification system operates in the desorption region is long.
In the present embodiment, to lower the air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst, after injection is performed in a combustion chamber, but the invention is not limited to this embodiment. Post injection may also be performed. In this way, by increasing the amount of fuel which is injected into the combustion chamber, it is possible to lower the air-fuel, ratio of the exhaust gas flowing into the NOX selective reduction catalyst.
The vehicle is driven by a certain speed until the time t1. The vehicle is accelerated from the time t1 to the time t4. The air-fuel ratio of the exhaust gas flowing into the NOX selective reduction catalyst becomes smaller from the time t1 to the time t1. At this time, in the period from the time t2 to the time t3, the air-fuel ratio of the exhaust gas is a value in the desorption region.
Referring to
The comparative example is an example where the NOX selective reduction catalyst is not fed a reducing agent. In the comparative example, when the air-fuel ratio of the exhaust gas is inside of the desorption region, the NOX amount which is exhausted from the NOX selective reduction catalyst becomes greater. As opposed to this, when the air-fuel ratio of the exhaust gas is inside the desorption region, by feeding the NOX selective reduction catalyst a reducing agent, it is possible to reduce the NOX, amount which is exhausted from the NOX selective reduction catalyst.
The present embodiment selectively reduces the NOX which is exhausted from the desorption region inside of the NOX selective reduction catalyst so as to purify the NOx, but the invention is not limited to this embodiment. It is also possible to arrange a system which purifies the NOX which is exhausted from the NOX selective reduction catalyst at the downstream side of the NOX selective reduction catalyst.
Further, in the present embodiment, as the NOX reduction catalyst, an NOX selective reduction catalyst is arranged, but the invention is not limited to this embodiment. The NOX reduction catalyst may be any catalyst which has the function of absorbing the NOX which is contained in the exhaust gas when the air-fuel ratio of the inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas is the stoichiometric air-fuel ratio or rich, and, furthermore, selectively reducing the NOX.
For example, the NOX reduction catalyst can include en NOX storage reduction catalyst. In the NOX storage reduction catalyst as well, NOX is stored in the NOX absorbent and is adsorbed at the catalyst metal. For this reason, when the air-fuel ratio of the inflowing exhaust gas is in the desorption region, desorption of NOX occurs. At this time, by using the reducing agent feed device to feed a reducing agent, it is possible to selectively reduce the NOX.
In the NOX storage reduction catalyst, the NOX is mainly stored in the NOX absorbent. For this reason, the desorbed amount of NOX in the desorption region becomes greater at the NOX selective reduction catalyst than the NOX storage reduction catalyst. For this reason, when the exhaust purification system is provided with an NOX selective reduction catalyst, the advantageous effect of the present invention becomes remarkable. That is, in the NOX selective reduction catalyst, the NOX is easily desorbed at the desorption region, so the effect of suppressing the exhaust of NOX of the present invention becomes remarkable.
The rest of the configuration, the action, and the effects are similar to the first embodiment, so here the explanations will not be repeated.
The above embodiments may be suitably combined. In the above figures, the same or corresponding parts are assigned the same reference notations. Note that the above embodiments are illustrations and do not limit the invention. Further, the embodiments include changes shown in the claims.
Claims
1. An exhaust purification system of an internal combustion engine which is provided with
- an NOX reduction catalyst which is arranged in an engine exhaust passage and which has the function of absorbing NOX which is contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich, and selectively reducing the NOX and
- a reducing agent feed device which feeds a reducing agent to the NOX reduction catalyst, wherein,
- in the case of the region near the stoichiometric air-fuel ratio in the region where the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, the reducing agent feed device is used to feed reducing agent to the NOX reduction catalyst to selectively reduce the NOX.
2. An exhaust purification system of an internal combustion engine as set forth in claim 1, further provided with a three-way catalyst which is arranged downstream of the NOX reduction catalyst in the engine exhaust passage, wherein
- the reducing agent feed device includes a fuel addition valve which feeds fuel to the engine exhaust passage at the upstream side of the NOX reduction catalyst, and,
- if increasing the amount of fuel which is injected at the combustion chambers of the engine body so as to lower the air-fuel ratio of the exhaust gas flowing into the three-way catalyst to the stoichiometric air-fuel ratio or less, the system feeds fuel from the fuel addition valve to selectively reduce the NOX at the NOX reduction catalyst when the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is inside the region near the stoichiometric air-fuel ratio.
3. An exhaust purification system of an internal combustion engine which is provided with
- an NOX reduction catalyst which is arranged in an engine exhaust passage and which has the function of absorbing NOX which is contained in exhaust gas when an air-fuel ratio of inflowing exhaust gas is lean, releasing the absorbed NOX when the air-fuel ratio of the inflowing exhaust gas becomes a stoichiometric air-fuel ratio or rich, and selectively reducing the NOX, a three-way catalyst which is arranged downstream of the NOX reduction catalyst, a reducing agent feed device which feeds a reducing agent to the NOX reduction catalyst, and an air-fuel ratio reducing device which reduces the air-fuel ratio of the exhaust gas flowing into the three-way catalyst, wherein,
- in the operating region of the internal combustion engine, there is a specific operating region in which the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, at the NOX reduction catalyst, the NOX purification rate due to the selective reduction gradually decreases along with a temperature rise and, at the three-way catalyst, the NOX purification rate gradually increases along with a temperature rise, and, in this specific operating region, when the NOX purification rate of the NOX reduction catalyst becomes smaller than a predetermined judgment value, the reducing agent feed device feeds the reducing agent to the NOX reduction catalyst for selective reduction of NOX and the air-fuel ratio reducing device makes the air-fuel ratio of the exhaust gas flowing into the three-way catalyst the stoichiometric air-fuel ratio or rich for reduction of NOX.
4. An exhaust purification system of an internal combustion engine as set forth in claim 3, further provided with
- a temperature raising device which raises a temperature of an NOX reduction catalyst and
- an absorption amount detection device which detects an absorption amount of NOX of an NOX reduction catalyst, wherein,
- if the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, when a temperature of an NOX reduction catalyst is lower than a judgment value of a low temperature side for selective reduction and an absorption amount of NOX of an NOX reduction catalyst is an allowable value or more, the temperature raising device is used to raise the NOX reduction catalyst, then the reducing agent feed device feeds the reducing agent to the NOX reduction catalyst for selective reduction of the NOX.
5. An exhaust purification system of an internal combustion engine as set forth in claim 3, wherein,
- if the air-fuel ratio of the exhaust gas flowing into the NOX reduction catalyst is lean, when the temperature of an NOX reduction catalyst is higher than a judgment value of a high temperature side for selective reduction, the system makes the air-fuel ratio of the exhaust gas flowing into the three-way catalyst the stoichiometric air-fuel ratio or rich to reduce the NOX at the three-way catalyst.
Type: Application
Filed: Mar 19, 2009
Publication Date: Feb 23, 2012
Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA (Toyota-shi, Aichi)
Inventors: Takamitsu Asanuma (Mishima-shi), Hiromasa Nishioka (Susono-shi), Daichi Imai (Susono-shi), Yuka Nakata (Susono-shi), Kazuhiro Umemoto (Susono-shi)
Application Number: 13/256,563
International Classification: F01N 3/18 (20060101);