Transformable Dispenser
A transformable towel dispenser is presented that can be quickly transformed from a low profile shipping form into full, ready to dispense form in a substantially tool free manner. The transformability of the dispenser allows the dispenser to be shipped and stored in much smaller space than that for ready to dispense units. Alternatively, more dispensers can be shipped in the same volume container.
The present invention claims the benefit of U.S. Ser. No. 61/244,522 filed on Sep. 22, 2009, the disclosure of which is incorporated herein.
BACKGROUND AND SUMMARY OF THE INVENTIONThe present invention is generally directed to dispensers and, more particularly, to a dispenser that may be transformed from a shipping form to a dispensing form for dispensing folded and stacked paper goods, such as paper towels.
Generally, paper dispensers for use in washroom settings fall into one of three types. Some dispensers are designed to dispense web material from a roll that is either manually rotated by a user or in a mechanized manner using a drive motor. In either case, a user then tears off the dispensed portion of the web material from the roll. A second type of dispenser maintains perforated web material in a roll with the material being fed from the center, when a user physically pulls on a leading edge of the web material extending from the dispenser. A third kind of dispenser is designed to store a stack of folded towels that may then be removed, preferably one at a time, from the dispenser. Typically, the paper towels are loaded into the dispenser such that gravity is used to draw the stack toward an opening or mouth formed in the bottom of the dispenser. The mouth is slightly smaller than the footprint of the stack such that the leading paper towel will be forced and held against the interior side of the bottom of the dispenser. This latter type of dispenser is generally wall mounted and consists of a housing which is openable to permit it to be filled with paper towels and a mouth cut into the bottom end of the housing. As such, there are no moving parts to facilitate the biasing and removal of a paper towel from the dispenser.
Such dispensers have, in the past, been shipped and stored as ready to dispense units. This means that large groups of dispensers to be shipped comprise a significant volume, much of which is air.
The present invention provides a transformable towel dispenser that can be quickly transformed from a low profile shipping form into a full, ready to dispense form in a substantially tool free manner. The transformability of the dispenser allows the dispenser to be shipped and stored in much smaller space than that for ready-to-dispense units. Alternatively, more dispensers can be shipped in the same volume container.
It is contemplated that the dispenser of the present invention may have a cover panel, a pair of side panels, a top panel, a bottom panel, and a back panel. In one embodiment, the side panels are hinged to the back panel in a manner that allows the side panels to fold flat onto the back panel. To assemble the dispenser, the side panels are rotated outward to a position perpendicular to the plane of the back panel. The top and bottom panels and the cover panel are then secured to the side panels and the back panel. Preferably, a snap fit or other substantially tool free means is used to interconnect the panels.
In another embodiment, the side panels are hinged to both the cover panel and the back panel. The top panel and the bottom panel are hinged to either the cover panel or the back panel. This allows the top and bottom panels to be folded inwardly and flat against either the cover panel or the back panel. The side panel hinged connections allow the side panels to also fold flat. To assemble the dispenser, the actions to fold the dispenser are generally reversed. The panels may then be locked or otherwise secured into place.
In yet a further embodiment, the panels that collectively form the dispenser are separated from one another and arranged in a generally flat configuration. To assemble the dispensers, the individual panels are connected to one another, preferably in a substantially tool-free manner.
It is therefore an object of the invention to provide a transformable dispenser that can be stored or shipped in a container smaller than that required to store an assembled dispenser or that can be stored or shipped in greater quantities in the same packaging as that required to store or ship ready-to-dispense dispensers.
It is another object of the invention to provide a dispenser that can be assembled in a relatively quick and tool-free manner.
Other objects, features, and advantages of the invention will become apparent to those skilled in the art from the following detailed description and accompanying drawings. It should be understood, however, that the detailed description and specific examples, while indicating preferred embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.
As shown in
The components of the dispenser 10 are preferably designed to be snap-fit together after the components are removed from the shipping container 28. It is understood that other types of fastening constructs could be used, but it is preferred that the dispenser be capable of being assembled without the need for tools.
Turning now to
To transform the dispenser, the components are removed from the sleeve 28 and the side panels 16 and 18 are rotated from the lay-flat position to an upright position that is substantially perpendicular to the plane of the back panel 24. Preferably, the hinged connection does not permit over-rotation of the side panels 16 and 18. Once the side panels 16 and 18 have been rotated, the top panel 20 and the bottom panel 22 are attached, preferably in a tool-free manner, such as by a snap-fit type connection. The transformed dispenser 10 is then ready to be deployed in a known manner. In
Still referring to
The dispenser 10 has a base 11, collectively defined by top panel 20 and back panel 24, side panels 16, 18, bottom panel 22, and a cover or front panel 14. When assembled into its dispensing form, shown in
As shown in
Referring now to
The bottom panel 22 has a shaped opening 38 forming a mouth, as described above. The body of the bottom panel 22 has a set of alignment tabs 40 that are received in notches 42 formed in a lower end of the back panel 24. In addition, the bottom panel 22 has flexure tabs 44 that engage notches 46 formed in the side panels 16, 18 to connect the bottom panel 22 to the side panels 16, 18. Extending axially or laterally from the bottom panel 22 is a pair of mounting points 48 that engage the front cover 14 for pivotably mounting the front cover 14 to the bottom panel 22. More particularly, as shown in
Referring again to
Referring briefly back to
Referring now to
In the next step, step #2, the bottom panel 22 is engaged with the back panel 24 and the side panels 16, 18. The alignment tabs 40 are inserted into notches 42 and then the bottom panel 22 is pivoted upward while maintaining the engagement of the tabs 40 and notches 42. The bottom panel 22 is pivoted upward until flexure tabs 44 snap into engagement with the side panels 16, 18. As noted above, the side panels 16, 18 have notches 46 that receive the flexure tabs 44 when the bottom panel 22 is mounted to the base 11 and the side panels 16, 18. As also noted above, different, interchangeable bottom panels may be used. In this regard, the bottom panel 22 is designed to be removably mounted to the base 11 and the side panels 16, 18.
In step #3 the finger lock 62 is mounted to the base 11. It is understood that the finger lock 62 could be mounted to the base 11 before the bottom panel 22 is mounted into place. Likewise, the lock 62 could be mounted to the base after the front cover is mounted in step #4 described below.
Finally, the front cover 14 is mounted to the bottom panel 22 in step #4. As described above, the flanges 50 are flexed to fit over the mounting points 48 of the bottom panel 22 to enable the mounting points to pass through the keyholes 52. The front cover 14 may be then rotated upward to the closed position, as shown in
It is contemplated that the dispenser may be formed of known materials, such as PVC, plastic, stainless steel, and the like. Moreover, while a paper towel dispenser has been described, it is understood that the principles of the invention may also be applied to toilet paper dispensers, napkin dispensers, and other types of dispensers. It is also understood that other types of shipping configurations may be used. For example, the side panels, the top panel, and the bottom panel may have an accordion like construction that allows the height of the panels to be reduced for storage and shipping purposes and then extended when the dispenser is being transformed.
While the invention is not limited to any particular size or dimensions, it will be appreciated that in one embodiment, the dispenser 10, when in its shipping form, has a profile that is approximately one-half the height of the dispenser when in its dispensing form. For example, in one embodiment, the dispenser 10 in its dispensing form has a depth (profile) of approximately six inches but has a depth of approximately three inches when in its shipping form. Conventional dispensers are shipped fully assembled and thus it will be appreciated that the present invention allows the dispenser to be shipped in substantially smaller packaging. The reduction in shipping material provides a cost savings that can be reflected in the retail/wholesale price of the dispenser. Additionally, when shipping a bulk of dispensers, the reduction in shipping size allows more dispensers to be loaded into a single shipping container—which also provides a reduction in shipping costs.
Many changes and modifications could be made to the invention without departing from the spirit thereof. The scope of these changes will become apparent from the appended claims.
Claims
1. A dispenser comprising:
- a set of panels that, when assembled together, form a dispenser housing into which paper goods to be dispensed may be loaded; and
- wherein the set of panels are configured to be arranged in a substantially flat orientation when not in assembled form.
2. The towel dispenser of claim 1 wherein the set of panels includes a base panel, a pair of side panels, a cover panel, and a bottom panel, and wherein the set of panels are designed to be assembled together in a substantially tool-free manner.
3. The towel dispenser of claim 2 wherein the panels are designed to be assembled together using a number of snap fit connections.
4. The towel dispenser of claim 2 wherein the side panels define a depth of the dispenser, and wherein the side panels snap fit into engagement with the base panel.
5. The towel dispenser of claim 4 wherein the side panels are further configured to snap into engagement with the cover panel.
6. The towel dispenser of claim 2 wherein the base panel includes a top panel and a rear wall.
7. The towel dispenser of claim 5 wherein the top panel is integrally formed with the rear wall.
8. A dispenser for dispensing sheet paper products comprising:
- a base for mounting the dispenser to a substantially flat surface;
- a pair of opposing side panels defining a depth of the dispenser and configured to snap-fit into engagement with the base;
- a bottom panel having an opening therein and configured to snap into engagement with said base; and
- a cover panel removably connectable to said bottom panel; and
- wherein the dispenser is selectively transformable from a first shipping form to a second dispensing form.
9. The dispenser of claim 8 wherein the bottom panel includes a pair of mounting points and the cover panel has a pair of openings configured to receive the pair of mounting points to allow the cover panel to rotate relative to the bottom panel.
10. The dispenser of claim 8 wherein the base has a top panel and a back panel.
11. The dispenser of claim 10 wherein the top panel is substantially perpendicular to the back panel, and defines a width of the dispenser when in the first shipping form.
12. The dispenser of claim 8 wherein the dispenser is transformable from the first shipping form to the second dispensing form in a tool-free manner.
13. A method for placing a towel dispenser into use, comprising:
- unloading an at least partially disassembled towel dispenser from a storage container; and
- connecting, without the use of tools, the disassembled components of the towel dispenser so that the towel dispenser is in a ready-for-dispensing form, wherein the towel dispenser, when assembled, occupies a volume that is at least twenty-five percent greater than the volume occupied by the at least partially disassembled towel dispenser.
14. The method of claim 13 wherein the towel dispenser is comprised of a base, a pair of side panels, a bottom panel having a mouth, and a front cover, and wherein connecting free components of the towel dispenser includes snap-fitting the side panels to opposite edges of the base, engaging the bottom panel with the side panels, and mounting the front cover to the bottom panel in a manner that allows the front cover to pivot relative to the bottom panel.
15. The method of claim 14 wherein the towel dispenser when in the storage container has a vertical profile that is less than the vertical profile of the towel dispenser when in the ready-for-dispensing form.
16. The method of claim 14 wherein the base includes a back panel and a top panel integrally formed with the back panel.
17. The method of claim 13 further comprising mounting the towel dispenser to a supporting structure.
18. A method of dispensing a power towel, comprising:
- unloading an at least partially disassembled towel dispenser from a storage container;
- connecting, without the use of tools, the disassembled components of the towel dispenser so that the towel dispenser forms a housing for containing a stack of paper towels to be dispensed;
- at least partially filling the housing with paper towels;
- attaching a faceplate to the housing corresponding to the type of paper towels contained within the housing, the faceplate having an opening therethrough; and
- withdrawing a paper towel from the housing through the opening formed in the faceplate.
19. The method of claim 18 further comprising attaching a front cover to the housing after attaching the faceplate to the housing.
20. The method of claim 19 wherein the disassembled components are connected to form the housing by snap-fitting.
Type: Application
Filed: Sep 22, 2010
Publication Date: Oct 25, 2012
Inventors: Paul Omdoll (Brookfield, WI), Brian Albrecht (Elkhorn, WI), Scott Collins (Milwaukee, WI)
Application Number: 13/497,459
International Classification: A47K 10/42 (20060101); A47K 10/32 (20060101); B65D 83/00 (20060101);