PULP DEWATERING CLOTHING FOR A PULP DEWATERING MACHINE
A pulp dewatering fabric includes a pulp-side first woven fabric layer for receiving the cellulose pulp material to be dewatered and a running-side second woven fabric layer. The first woven fabric layer is formed with first longitudinal threads which run in a belt longitudinal direction and first transverse threads which run in a belt transverse direction. The second woven fabric layer is formed with second longitudinal threads which run in the belt longitudinal direction and second transverse threads which run in the belt transverse direction. The first woven fabric layer and the second woven fabric layer are joined to one another by connecting threads. Second floats are formed by the second longitudinal threads or the second transverse threads on a running-side outer side.
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This is a continuation of PCT application No. PCT/EP2012/051003, entitled “PULP DEWATERING FABRIC FOR A PULP DEWATERING MACHINE”, filed Jan. 24, 2012, which is incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The current invention relates to a pulp dewatering clothing which is utilized in a pulp dewatering machine in the embodiment of a continuous belt, in order to move the cellulose pulp material forward through the machine while removing liquid, generally water from the cellulose pulp material.
2. Description of the Related Art
To provide a dewatering characteristic of this nature, pulp dewatering clothing is generally composed of a woven structure, comprising a pulp-side first fabric layer on which the pulp material to be dewatered is placed and a machine-side second woven fabric layer, whereby this second woven fabric layer is in contact with the various rollers which move the clothing forward, or respectively redirect it in a pulp dewatering machine. The two woven fabric layers each comprise first and respectively second longitudinal threads progressing in the longitudinal direction of the belt, and first and respectively second cross threads which are interwoven with these longitudinal threads. The interconnection of the two woven fabric layers occurs through binding threads, tied partially into the first woven fabric layer and partially into the second woven fabric layer and respectively tying off with wires of these two woven fabric layers.
What is needed in the art is a pulp dewatering fabric for a pulp dewatering machine which, with favorable dewatering characteristic, offers a high retention capacity for fibers contained in the pulp and at the same time a high mechanical stability.
SUMMARY OF THE INVENTIONThe present invention provides a pulp dewatering clothing for a pulp dewatering machine, including a pulp-side first woven fabric layer for receiving the cellulose pulp material to be dewatered and a machine-side second woven fabric layer, wherein the first woven fabric layer is formed with first longitudinal threads which progress substantially in a longitudinal direction of the belt, and first cross threads which progress substantially in a direction transverse to the longitudinal direction of the belt. The second woven fabric layer is formed with second longitudinal threads which progress substantially in the longitudinal direction of the belt, and second cross threads which progress substantially in the transverse direction. The first woven fabric layer and the second woven fabric layer are joined to one another by binding threads. Second floats are formed by the second longitudinal threads or the second cross threads on a machine-side outer side, wherein a maximum and/or mean float length of the second floats is greater than a maximum and/or mean float length of first floats which are formed by the first longitudinal threads or the first cross threads on a pulp-side outer side.
The current invention combines two aspects with the respective float lengths in the two woven fabric layers. On the one hand, through comparatively shorter floats on the side intended to receive the pulp material a greater number of support points, or respectively a comparatively uniform structure, is achieved, ensuring increased mechanical retention, in other words improved retention capacity for fibers contained in the pulp material and at the same time providing good dewatering characteristics. On the other hand, because of longer floats on the side of the clothing which is in contact with the drive- or turn rollers, the threat of so-called fibrillating, in other words disintegration of the longitudinal or respectively cross threads in the second woven fabric layer into individual fibers due to mechanical load during operation, as occurs especially due to the tensile load caused by the forward movement in longitudinal direction and also in press nips which contribute to intensified dewatering, is reduced.
A very efficient reduction in the threat of fibrillating can be achieved in that the second floats have a float length in the range of between approximately 2 to 11, for example 3 to 9, or approximately 7, and/or the first floats have a float length of a maximum of 4.
At the same time it is possible to optimize the retention capacity on the side intended to receive the pulp material in that the first woven fabric layer is formed as a plain weave or a rib weave. Other types of weave, for example twill- or satin weave are possible.
The floats formed at the two outer sides can be formed by the same thread types of longitudinal threads and cross threads, so that these floats progress therefore in the same direction, either in the longitudinal direction or in the transverse direction. In an alternative embodiment, different thread types of longitudinal threads and cross threads can be used at the two outer sides, so that for example the floats formed on the pulp-side outside progress in the longitudinal direction, whereas the floats formed on the machine-side outside progress in the transverse direction.
An especially efficient protection of the second longitudinal threads which absorb a substantial share of the longitudinal load and which are heavily stressed mechanically on the machine-side outer side can be achieved in that first longitudinal threads and/or binding threads progressing in the longitudinal direction in the first woven fabric layer are offset relative to second longitudinal threads and/or binding threads progressing in the transverse direction in the second woven fabric layer.
In particular it may be provided that one type of thread of longitudinal threads and cross threads is provided by warp threads and the other type of threads of longitudinal threads and cross threads is provided by weft threads, and that the warp threads of the first woven fabric layer and warp threads of the second fabric layer are offset relative to each other in a weft direction. Due to this offset positioning the longitudinal threads of especially the first woven fabric layer, viewed in a thickness direction of the clothing, support themselves not only on one single longitudinal thread of the second fabric layer positioned directly underneath, but instead on several or respectively two such longitudinal threads in the second woven fabric layer, resulting in an improved load distribution.
To join the two fabric layers it may be provided that the binding threads include binding thread pairs consisting always of two adjacently positioned binding threads assigned to each other as pairs which continue a weave structure of the first woven fabric layer. In an arrangement of this type the binding threads are therefore structure-forming or respectively structure-continuing, whereby it may be provided that each time such a binding thread pair effectively replaces or respectively provides one binding thread of the first woven fabric layer and insofar in regard to the entire weave structure of the first woven fabric layer is also considered as a single binding thread.
Alternatively it may be provided that the binding threads include binding threads not continuing the weave structure of the first woven fabric layer, or tying off with the first longitudinal threads or the first cross threads.
According to an additional aspect, the current invention relates to a pulp dewatering machine, wherein at least one pulp dewatering clothing having the previously discussed structure is provided.
To keep the load on the clothing/clothings provided in such a pulp dewatering machine as low as possible it is suggested that the machine does not include a press nip. Instead, arrangements for dewatering of the pulp material may provide that two pulp dewatering fabrics are routed around at least one turning roller in a twin-wire region.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTIONReferring now to the drawings, and more particularly to
Clothing 10 illustrated in
It is also seen in
Various advantages are gained by this previously discussed structure. Firstly, a very uniform distribution of support points is provided on pulp-side outside 30 for the pulp and respectively for the pulp fibers contained therein, received on this side. This results in a very effective retention capacity, thus preventing penetration of pulp fibers through the fabric structure. At the same time the longer second floats 28 in second woven fabric layer 14 protect second longitudinal threads 20 which, due to the forward movement of clothing 10 in longitudinal direction L, absorb a substantial share of the load, in particular if a clothing of this type is moved through press nips. The threat of fibrillating, in other words disintegration, of the comparatively heavily stressed first longitudinal threads 20 into individual fiber elements can thereby be clearly reduced.
It can also be seen in
An alternative arrangement is shown in
It is also pointed out that in the structure illustrated in
Referring now to
Referring now to
Whereas
Referring now to
In the lower depiction of
Protection of second longitudinal threads 20 of second woven fabric layer 14 is achieved by second cross threads 22 floating always under four such second longitudinal threads 22.
Referring now to
A variation of the arrangement described above is illustrated in
Referring now to
Referring now to
Both, clothings 10 and 10′ of which at least one is arranged as previously described are accommodated in pulp dewatering machine 40 at a tension of approximately 3 to 100 kilonewtons per meter (kN/m), for example 8 to 80 kN/m, or 5 to 50 kN/m in the longitudinal direction of the clothing. Through this tension a comparatively strong pressure is exerted in the region of the two turn rollers 52, 54 onto pulp material Z disposed between clothing 10, 10′ so that, supported also by centrifugal force effect water is pressed or spun out of pulp material Z. Here, the two clothings 10, 10′ may be moved forward at a speed of approximately 50 to 500 meters per minute (m/min), 80 to 400 m/min, or 100 to 300 m/min.
With pulp dewatering machine 40 configured in this way, pulp material having a basis weight of approximately 400 to 2500 grams per meter squared (g/m2), 500 to 2000 g/m2, or 800 to 1500 g/m2 can be received and processed. It is of essential significance that in pulp dewatering machine 40, dewatering occurs without use of a press nip. An excellent dewatering capacity is achieved merely through the provision of a comparatively high tension of pulp dewatering clothings 10, 10′ in conjunction with redirecting same in twin-wire zone 48. Due to the omission of a press nip, in other words due to the longitudinal holding, for example between two rolls which are pressed against each other, the mechanical load on clothings 10, 10′ and thereby the threat of fibrillation is clearly reduced.
It must be pointed out that the dewatering characteristic in twin-wire zone 48 can be influenced by the arrangement of the two turn rollers 52, 54. It is possible, for example, to arrange them with a closed, grooved or drilled shell. It is also possible to vary the wrap angle, for example within the range of 120 to 210°. In an alternative pulp dewatering machine which is known from WO 2008/090052 the two dewatering rolls are not arranged above the pre-dewatering zone 44, but underneath same. This machine too, which can be equipped with at least one clothing according to the present invention works without a press nip and consequently with comparatively low mechanical load on the pulp dewatering clothing provided therein.
In conclusion it must be pointed out that fundamentally the inventive pulp dewatering clothings—in particular because of the floats on the machine-side, which protect the load absorbing longitudinal threads, and due to the improved load distribution can also be used in pulp dewatering machines which are equipped with a press nip. Herein it may for example be provided that the line press forces occurring in the press nip are in the range of approximately 5 to 1000 kN/m, 6 to 800 kN/m, or 10 to 600 kN/m.
While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
Claims
1. A pulp dewatering clothing for a pulp dewatering machine, the pulp dewatering clothing comprising:
- a plurality of binding threads;
- a pulp-side first woven fabric layer for receiving a cellulose pulp material to be dewatered, said pulp-side first woven fabric layer being formed with a plurality of first longitudinal threads which progress substantially in a longitudinal direction of the clothing and a plurality of first cross threads which progress substantially in a transverse direction of the clothing, wherein a plurality of first floats are formed by one of said first longitudinal threads and said first cross threads on a pulp-side outer side of the clothing; and
- a machine-side second woven fabric layer formed with a plurality of second longitudinal threads which progress substantially in said longitudinal direction of the clothing and a plurality of second cross threads which progress substantially in said transverse direction of the clothing, said first woven fabric layer and said second woven fabric layer being joined to one another by said binding threads, wherein a plurality of second floats are formed by one of said second longitudinal threads or said second cross threads on a machine-side outer side of the clothing and at least one of a maximum float length and a mean float length of said second floats is greater than at least one of a maximum float length and a mean float length of said first floats.
2. The pulp dewatering clothing according to claim 1, wherein at least one of said second floats have a float length in a range of between approximately 2 and 11, and said first floats have a float length of a maximum of 4.
3. The pulp dewatering clothing according to claim 2, wherein said float length of said second floats is in a range of between approximately 3 to 9.
4. The pulp dewatering clothing according to claim 3, wherein said float length of said second floats is approximately 7.
5. The pulp dewatering clothing according to claim 1, wherein said first woven fabric layer is one of a plain weave fabric and a rib weave fabric.
6. The pulp dewatering clothing according to claim 1, wherein said longitudinal threads and said cross threads forming said first floats and said second floats have a thread type which is the same.
7. The pulp dewatering clothing according to claim 1, wherein said longitudinal threads and said cross threads forming said first floats and said second floats have a thread type which is the different.
8. The pulp dewatering clothing according to claim 1, wherein at least one of said first longitudinal threads and said binding threads progressing in said longitudinal direction in said first woven fabric layer are offset relative to at least one of said second longitudinal threads and said binding threads progressing in said transverse direction in said second woven fabric layer.
9. The pulp dewatering clothing according to claim 1, wherein one type of thread of said longitudinal threads and said cross threads is provided by warp threads and another type of threads of said longitudinal threads and said cross threads is provided by weft threads, said warp threads of said first woven fabric layer and said warp threads of said second fabric layer being offset relative to each other in a weft direction.
10. The pulp dewatering clothing according to claim 1, wherein said binding threads include binding thread pairs consisting always of two of said binding threads adjacently positioned and assigned to each other as pairs, said pairs continuing a weave structure of said first woven fabric layer.
11. The pulp dewatering clothing according to claim 1, said plurality of binding threads including binding threads not continuing a weave structure of said first woven fabric layer and not tying off with said first longitudinal threads or said first cross threads.
12. The pulp dewatering clothing according to claim 1, wherein the clothing is configured to handle a tension of approximately 3 to 100 kilonewtons per meter (kN/m)
13. The pulp dewatering clothing according to claim 12, wherein the clothing is configured to handle a tension of approximately 8 to 80 kN/m.
14. The pulp dewatering clothing according to claim 13, wherein the clothing is configured to handle a tension of approximately 5 to 50 kN/m.
15. A pulp dewatering machine, comprising:
- at least one pulp dewatering clothing, comprising:
- a plurality of binding threads;
- a pulp-side first woven fabric layer for receiving a cellulose pulp material to be dewatered, said pulp-side first woven fabric layer being formed with a plurality of first longitudinal threads which progress substantially in a longitudinal direction of the clothing and a plurality of first cross threads which progress substantially in a transverse direction of the clothing, wherein a plurality of first floats are formed by one of said first longitudinal threads and said first cross threads on a pulp-side outer side of the clothing; and
- a machine-side second woven fabric layer formed with a plurality of second longitudinal threads which progress substantially in said longitudinal direction of the clothing and a plurality of second cross threads which progress substantially in said transverse direction of the clothing, said first woven fabric layer and said second woven fabric layer being joined to one another by said binding threads, wherein a plurality of second floats are formed by one of said second longitudinal threads or said second cross threads on a machine-side outer side of the clothing and at least one of a maximum float length and a mean float length of said second floats is greater than at least one of a maximum float length and a mean float length of said first floats.
16. The pulp dewatering machine according to claim 15, said at least one pulp dewatering clothing being two pulp dewatering clothings guided around at least one turn roller in a twin-wire zone of the pulp dewatering machine.
17. The pulp dewatering machine according to claim 15, wherein the pulp dewatering machine is not equipped with a press nip.
18. The pulp dewatering machine according to claim 16, including a pre-dewatering zone located before said twin-wire zone and through which said pulp dewatering clothing is routed.
19. The pulp dewatering machine according to claim 18, wherein said at least one turn roller includes a first turn roller and an additional turn roller and in said twin-wire zone both of said two pulp dewatering clothings move first around said first turn roller having a first roll turning axis located substantially above said pre-dewatering zone, and subsequently move around said additional turn roller having another roll turning axis positioned above said first roll turning axis.
20. A method of using a pulp dewatering clothing, the method comprising the steps of:
- providing at least one pulp dewatering clothing, comprising: a plurality of binding threads; a pulp-side first woven fabric layer for receiving a cellulose pulp material to be dewatered, said pulp-side first woven fabric layer being formed with a plurality of first longitudinal threads which progress substantially in a longitudinal direction of the clothing and a plurality of first cross threads which progress substantially in a transverse direction of the clothing, wherein a plurality of first floats are formed by one of said first longitudinal threads and said first cross threads on a pulp-side outer side of the clothing; and a machine-side second woven fabric layer formed with a plurality of second longitudinal threads which progress substantially in said longitudinal direction of the clothing and a plurality of second cross threads which progress substantially in said transverse direction of the clothing, said first woven fabric layer and said second woven fabric layer being joined to one another by said binding threads, wherein a plurality of second floats are formed by one of said second longitudinal threads or said second cross threads on a machine-side outer side of the clothing and at least one of a maximum float length and a mean float length of said second floats is greater than at least one of a maximum float length and a mean float length of said first floats; and
- routing said at least one pulp dewatering clothing through a pre-dewatering zone located before a twin-wire zone in a pulp dewatering machine to dewater the pulp suspension with said at least one pulp dewatering clothing.
Type: Application
Filed: Jul 26, 2013
Publication Date: Jan 30, 2014
Applicant: Voith Patent GmbH (Heidenheim)
Inventors: Matthias Höhsl (Heidenheim), Johann Böck (Fornach)
Application Number: 13/952,149
International Classification: D21F 1/10 (20060101);