CARTRIDGE DRIVE APPARATUS

- Sony Corporation

A cartridge drive apparatus includes a hole detection lever and a hole detector. The hole detection lever is provided with a projection corresponding to an identification hole position of a first shell of a cartridge at an insertion completion position of the cartridge. The projection is supported with respect to the identification hole to be movable in an insertion direction. The movement of the projection in the insertion direction is limited depending on a position of a second shell separated from the first shell. The hole detector is configured to detect whether or not an identification hole is formed at an identification hole position depending on the amount of movement of the projection in the insertion direction.

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Description
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of priority under 35 U.S.C. §119 from Japanese Priority Patent Application JP 2012-214338 filed Sep. 27, 2012, the entire contents of each which is incorporated herein by reference.

BACKGROUND

The present disclosure relates to a cartridge drive apparatus, which enables a state of an identification hole formed in a cartridge to be detected with high durability.

In related art, an identification hole is formed in a case for identifying a cartridge or the like. For example, in Japanese Patent Application Laid-open No. SHO 62-177761 (hereinafter, referred to as Patent Document 1), a magnetic recording medium on which data can be written is provided with an identification hole. When an arm is inserted into the identification hole, a magnet provided to the arm is separated from a magnetic sensor. Further, in the case of using a magnetic recording medium without the identification hole, in other words, the magnetic recording medium on which data is not writable, the magnetic sensor and the magnet provided to the arm come close to each other. In this manner, depending on whether or not the arm is inserted into the identification hole, the position of the magnetic sensor and the position of the magnet provided to the arm are changed. Thus, whether or not it is a magnetic recording medium on which data can be written can be identified based on an output of the magnetic sensor.

SUMMARY

By the way, the arm in Patent Document 1 slides on a jacket surface, upon insertion and ejection of the magnetic recording medium. Therefore, the insertion and ejection of the magnetic recording medium, are repeated, and the arm is abraded. As a result, there is a fear that, even if the arm is at the position of the identification hole, the magnet provided to the arm is not separated from the magnetic sensor. In such a case, it may be impossible to correctly judge that the magnetic recording medium on which data can be written is mounted.

In view of this, it is desirable to provide a cartridge drive apparatus capable of detecting a state of an identification hole formed in a cartridge with high durability.

According to an embodiment, of the present disclosure, there is a cartridge drive apparatus including a hole detection lever and a hole detector. The hole detection lever is provided with a projection corresponding to an identification hole position of a first shell of a cartridge at an insertion completion position of the cartridge. The projection is supported with respect to the identification hole to be movable in an insertion direction. The movement of the projection in the insertion direction is limited depending on a position of a second shell separated from the first shell. The hole detector is configured to detect whether or not an identification hole is formed at the identification hole position depending on the amount of movement of the projection in the insertion direction.

In this embodiment, the hole detection lever is provided with the projection corresponding to the identification hole position of the first shell of the cartridge at the insertion completion position of the cartridge. The projection is supported with respect to the identification hole to be movable in the insertion direction. Further, the movement of the projection in the insertion direction is limited depending on a position of the second shell separated from the first shell. For example, a first holder configured to hold the first shell and a second holder configured to hold the second shell are provided and the first holder is provided with a locking mechanism configured to lock the first shell. The second holder is provided with a hole detection control slider. The hole detection lever is provided with a slide portion in which the hole detection control slider moves. The slide portion is brought into contact with the hole detection control slider, to thereby limit the movement of the projection. The hole detection lever is biased by a biasing member in a direction in which the projection is inserted into the identification hole, and the hole detection control slider is provided in a direction in which the slide portion is moved by a biasing force of the biasing member, to thereby limit the movement of the projection. Further, the slide portion and the hole detection control slider are held in contact with each other to limit the movement of the projection until the cartridge moves to the insertion completion position. The cartridge is moved to the insertion completion position. For separating the second shell from the first shell, the second holder configured to hold the second shell is moved and the hole detection control slider provided to the second holder moves in a biasing direction. Thus, the limitation of movement of the projection is released. In the state in which the limitation of movement of the projection is released, the detector detects whether or not the identification hole is formed at the identification hole position, depending on the amount of movement of the projection in the insertion direction.

Further, the second holder moves by a predetermined distance or more, which releases the limitation of movement of the projection such that whether or not the identification hole is formed at the identification hole position can be detected depending on the amount, of movement of the projection in the insertion direction before a recording medium housed in the cartridge is made usable.

According to the embodiment of the present disclosure, the hole detection lever is provided with the projection corresponding to the identification hole position of the first shell of the cartridge at the insertion completion position of the cartridge. This projection is supported with respect to the identification hole to be movable in the insertion direction. Further, the movement of the projection in the insertion direction is limited depending on the position of the second shell separated from the first shell. The hole detector detects whether or not the identification hole is formed at the identification hole position depending on the amount of movement of the projection in the insertion direction. Therefore, when the movement of the second shell releases the limitation of movement of the projection, the projection can be inserted into the identification hole. It becomes possible to detect whether or not the identification hole is provided at the identification hole position depending on the amount of movement of the projection. Therefore, the projection does not slide on the surface of the cartridge and detection of the hole can be performed with high durability.

These and other objects, features and advantages of the present disclosure will become more apparent in light of the following detailed description of best mode embodiments thereof, as illustrated in the accompanying drawings.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view showing a cartridge drive apparatus together with a cartridge;

FIG. 2 is a perspective view of the cartridge;

FIG. 3 is a perspective view showing a state in which a first shell and a second shell are separated from each other;

FIG. 4 is a perspective view of the state in which the first shell and the second shell are separated from each other as viewed in a, different direction;

FIG. 5 is an exploded, perspective view of the cartridge;

FIG. 6 is an enlarged perspective view showing a lock lever supported by a support shaft together with a biasing member;

FIG. 7 is a perspective view showing a selection loader;

FIG. 8 is a perspective view showing a loader base and a slider;

FIG. 9 is a view showing a configuration of a top chassis;

FIG. 10 is an exploded perspective, view showing a configuration of a cartridge holder;

FIG. 11 is a plan view of a lock plate;

FIG. 12 is a bottom view of the lock plate;

FIG. 13 is a rear view of the lock plate;

FIG. 14 is a side view of the lock plate;

FIG. 15 is a view showing a hole detection lever;

FIG. 16 is a view showing a state of the selection loader upon insertion of the cartridge;

FIG. 17 is a view showing a state of the lock plate when the cartridge is inserted;

FIG. 18 is a view showing a state of the hole detection lever when the cartridge is inserted;

FIG. 19 is a view showing a state of the selection loader upon insertion completion of the cartridge;

FIG. 20 is a view showing a state of the hole detection lever upon insertion completion of the cartridge; and

FIG. 21 is a view for explaining a hole detection operation,

DETAILED DESCRIPTION OF EMBODIMENTS

Hereinafter, embodiments for carrying out the present disclosure will be described. Note that, the descriptions will be made in the following order.

1. Entire Configuration

2. Configuration of Cartridge

3. Configuration of Selection Loader in Cartridge Drive Apparatus

4. Insertion Operation of Cartridge

5. Hole Detection Operation

<1. Entire Configuration>

FIG. 1 is a perspective view showing a cartridge drive apparatus according to the present disclosure together with a cartridge. The cartridge drive apparatus 20 performs recording/reproduction of an information signal and the like with respect to recording media, for example, a plurality of optical discs that are housed in a cartridge 10 inserted therein.

A selection loader 30 and a recording/reproduction unit 90 are provided at predetermined positions within an outer casing 21 in the cartridge drive apparatus 20. The selection loader 30 inserts or ejects the cartridge 10, and selects, from a plurality of optical discs housed in the cartridge 10, an optical disc on/from which an information signal is recorded/reproduced. The recording/reproduction unit 90 acquires the optical disc selected by the selection loader 30 from the selection loader 30, and records/reproduces an information signal or the like.

A front panel 22 is provided in a front surface of the outer casing 21. A cartridge insertion and removal port 23 passing through the front panel 22 in front and rear directions is formed at an upper end portion of the front panel 22. The cartridge insertion and removal port 23 can be opened and closed by a shutter 24. An eject button 25 is provided at a lower end portion of the front panel 22.

When, the cartridge 10 is inserted into the cartridge drive apparatus 20 through the cartridge insertion and removal port 23, the selection loader 30 moves the cartridge 10 to a predetermined position such that a first shell 13 and a second shell 17 of the cartridge 10 are separated from each other. Further, the selection loader 30 selects a desired optical disc. In the recording/reproduction unit 90, the optical disc selected by the selection loader 30 is transported to a position at which the optical disc can be chucked. Then, an information signal or the like is recorded/reproduced. Further, when the recording/reproduction unit 90 terminates writing or reading of the information signal with respect to the optical disc, the

recording/reproduction unit 90 inserts the optical disc to an original position in the cartridge 10 loaded in the selection loader 30. At the end of use of the cartridge 10, the selection loader 30 discharges the cartridge 10. The selection loader 30 couples the first shell 13 and the second shell 17 of the cartridge 10, and moves the coupled first shell 13 and second shell 17 to a predetermined position where, the coupled first shell 13 and second shell 17 can be removed.

Hereinafter, a front side in the case where the cartridge 10 is inserted into the cartridge drive apparatus 20 from the front is referred to as a front surface, and a deep side opposed to the front surface is referred to as a rear surface.

<2. Configuration of Cartridge>

As shown in FIGS. 2 to 5, a casing of the cartridge 10 is constituted of the first shell 13 and the second shell 17. Further, recording media, for example, optical discs 100 can be housed at predetermined intervals in upper and lower directions within the cartridge 10.

The first shell 13 and the second shell 17 can be coupled/separated to/from each other in the upper and lower directions, for example.

The first shell 13 is made of a resin material. The first shell 13 includes a base body 13a and an auxiliary base 13b. The auxiliary base 13b is coupled to a lower front portion of the base body 13a. Further, a back panel 13c is coupled to a rear end surface of the base body 13a.

A center pin 131 is provided in the center of the base body 13a. The center pin 131 is formed in a cylindrical shape projecting downward.

Further, support shafts 132 are provided at positions closer to the rear end of the base body 13a, The support shafts 132 are distant from each other in left- and right-hand directions. The support shafts 132 project downward. A spring-hook protrusion 133 is provided near each of the support, shafts 132.

Grip portions 134 are formed at lower ends of both left and right end portions of the auxiliary base 13b. The grip portions 134 are each formed in a groove shape opened laterally and downward. Further, an identification hole 135 is formed on a bottom side of the auxiliary base 13b, for example, at a left end portion thereof. The identification hole 135 is switched between a state in which the hole is closed (or opened) in a writing permitted state and a state in which the hole is opened (or closed) in a writing forbidden state. In this manner, whether or not writing is permitted can be identified. Further, the state of the hole may be set depending on an attribute of the recording media housed in the cartridge 10.

Slider support portions 141 are formed at positions closer to front ends in both left and right side surface portions of the first shell 13.

The support shafts 132 of the first shell 13 support lock levers 151 to be rotatable.

As shown in FIGS. 4 to 6, each of the lock levers 151 includes a supported portion 152, a lock portion 153, and a lock release portion 154. The supported portion 152 is formed in a cylindrical shape. The support shaft 132 is inserted into the supported, portion 152 and the supported portion 152 is supported by the support shaft 132. The lock portion 153 is projected almost forward from an almost upper half part of the supported portion 152. The lock release portion 154 is projected obliquely forward from an almost lower half part of the supported portion 152.

The lock portion 153 includes a locking protrusion 153a. The locking protrusion 153a is projected laterally from a leading end portion of the lock portion 153. A spring support protrusion 153b is formed in the lock portion 153. The spring support protrusion 153b is projected upward.

The support shaft 132 is inserted into the supported portion 152 and the lock lever 151 is rotatable about a center axis of the support shaft 132. Further, in a state in which the support shaft 132 is supported, the lock lever 151 is biased by a biasing member 155 in a direction in which the locking protrusion 153a of the lock portion 153 approaches a side surface.

The biasing member 155 is, for example, a coil spring. The biasing member 155 consists of a coil portion 155a and a pair of arm portions 155b and 155c. The pair of arm portions 155b and 155c are projected from the coil portion 155a. In the biasing member 155, the coil portion 155a is supported by the support shaft 132. One arm portion 155b is engaged to the spring-hook protrusion 133 provided to the first shell 13. The other arm portion 155c is engaged to the spring support protrusion 153b provided to the lock portion 153 of the lock lever 151.

The slider support portions 141 of the first shell 13 are supported such that lock sliders 142 are slidable in the front and rear directions.

Each of the lock sliders 142 consists of a supported portion 143, a lock portion 144, and a spring support shaft portion 145. The supported portion 143 extends in the front and rear directions. The lock portion 144 is projected inward from a portion excluding a front end portion of the supported portion 143. The spring support shaft portion 145 is projected forward from a front surface of the lock portion 144.

In each of the lock sliders 142, the supported portion 143 is supported by the slider support portion 141 of the first shell 13 to be slidable. A biasing member 146, for example, a coil spring is supported by the spring support shaft portion 145. The biasing member 146 has both ends to be brought into contact with a front surface of the lock portion 144 and a front surface of the slider support portion 141. Therefore, the lock slider 142 is biased rearward by the biasing member 146.

The back panel 13c includes insertion holes 162 and attached protrusions 163. The insertion holes 162 are formed to be distant, from each other in the left- and right-hand directions. The attached protrusions 163 are projected forward from a lower end portion of the back panel 13c. Further, insertion cutouts 164 are formed in both left and right end portions of the back panel 13c. The insertion cutouts 164 are each opened outwards.

The back panel 13c is attached to the base body 13a in such a manner that leading ends of the attached protrusions 163 are fixed to lower surfaces of the support shafts 132 with screws.

In the state in which the back panel 13c is attached to the base body 13a, the attached protrusions 163 are fixed on lower sides of the support shafts 132 with the screws. Thus, the lock levers 151 and the biasing members 155 supported by the support shafts 132 are prevented from falling out of the support shafts 132.

In the state in which the back panel 13c is attached to the base body 13a, the lock, release portions 154 of the lock levers 151 are located at the positions of the insertion holes 162.

The second shell 17 is made of a resin material. Inner walls 171 are provided, inside side surfaces of the second shell 17. First locking recesses 172 are formed at rear end portions of the inner walls 171. The first locking recesses 172 are opened rearwards and pass through the inner walls 171 in the left- and right-hand directions. Second locking recesses 173 are formed at positions closer to front ends of the inner walls 171. The second locking recesses 173 are opened forwards and outwards.

A plurality of holding grooves 174 for holding optical discs are formed at predetermined intervals in inner surfaces of the inner walls 171.

A bridge member 175 is attached at a position closer to a front end of the second shell 17 and between side surface portions of the second shell 17. The bridge member 175 is formed by bending a plate-like metal material into a predetermined shape. The bridge member 175 is attached between the side surface portions, and hence it is possible to ensure that the second shell 17 has high strength as a whole.

An information input sheet 19 is bonded to the cartridge 10 in the front surface of the first shell 13, for example. The information input sheet 19 serves as an information input means. Predetermined information is inputted into the information input sheet 19. The predetermined information includes, for example, information on a pitch between optical discs housed within the cartridge 10 and the number of optical discs housed. Note that the information input means is not limited to the information input sheet 19. Appropriate means may be used. The appropriate means includes, for example, printing information such as a barcode printed in the first shell 13 or the like and a recording chip embedded in the first shell 13 or the like.

In a state in which the first shell 13 and the second shell 17 are coupled to each other, insertion grooves 125 are formed between a lower surface of a side surface of the first shell 13 and an upper surface of a side surface of the second shell 17 (see FIG. 2). The insertion grooves 125 each extend in the front and rear directions. A front end of each of the insertion grooves 125 is continuous with each of the slider support portions 141 of the first shell 13. A rear end of each of the insertion grooves 125 is continuous with each of the insertion cutouts 164 formed in the back panel 13c.

In the thus configured cartridge 10, in the state in which the first shell 13 and the second shell 17 are coupled to each other, the first shell 13 and the second shell 17 are locked by the lock sliders 142 and the lock levers 151.

That is, the lock sliders 142 are positioned at rear moving ends by biasing forces of the biasing members 146. The lock portion 144 is inserted into and engaged to the second locking recesses 173 formed in side surface portions of the second shell 17. The lock levers 151 are positioned at rotational ends in directions (outward) in which leading end portions of the lock portions 153 move away from each other by biasing forces of the biasing members 155. The locking protrusions 153a of the lock portions 153 are inserted into and engaged with the first locking recesses 172 formed in the side surface portions of the second shell 17.

Further, by releasing the lock by the lock sliders 142 and the lock levers 151, the first shell 13 and the second shell 17 are separated from each other. In this manner, the optical disc 100 within the cartridge can be removed. That is, in the cartridge 10, by lock release pieces 468 (see FIG. 10) provided to the cartridge drive apparatus moving the lock sliders 142 forwards, the lock portions 144 are detached from the second locking recesses 173 formed in the side surface portions of the second shell 17. In this manner, the engagement between the first shell 13 and the second shell 17 is released. Further, lock release pieces 522 (see FIG. 12) provided to the cartridge drive apparatus is inserted into the insertion holes 162 of the back panel 13c. In the cartridge 10, the insertion of the lock release pieces 522 presses the lock release portions 154 of the lock levers 151, to thereby rotate, the lock portions 153 rotated by the biasing members 155 in opposite directions. Thus, the lock portion 153 is detached from the first locking recesses 172 formed in the side surface portions of the second shell 17. In this manner, the engagement between the first shell 13 and the second shell 17 is released.

<3. Configuration of Selection Loader in Cartridge Drive Apparatus>

Next, a configuration of the selection loader 30 provided to the cartridge drive apparatus will be described. FIG. 7 is a perspective view showing the selection loader. The selection loader 30 includes a top chassis 31, a cartridge holder 41, and a loader base 61. On the side plate portions 62 of the loader base 61, sliders 65 are supported to be movable in the front and rear directions.

As shown in FIG. 8, cam holes 621 are formed in each of the side plate portions 62 of the loader base 61. The cam holes 621 are distant, from each other in the front and rear directions. Each of the cam holes 621 consists of a linear portion 621a extending in the front and rear directions and a perpendicular portion 621b extending in a perpendicular direction. A rear end portion of the linear portion 621a is continuous with an upper end portion of the perpendicular portion 621b. Further, supported holes 622 are formed at positions distant from the cam holes 621 by a predetermined distance in the upper direction in each of the side plate portions 62 of the loader base 61. The supported holes 622 each extend in the front and rear directions. The supported holes 622 are distant from each other in the front and rear directions. In addition, each of the side plate portions 62 is provided with support pins 623. The support pins 623 are distant from each other in the front and rear directions at positions on lower sides of the cam holes 621.

Slide pins 453 provided to the lower holder 45 of the cartridge holder 41, which will be described later, are inserted into the cam holes 621 from inner surface sides. The slide pins 453 are supported with respect to the loader base 61 to be movable in the front and rear directions. Further, slide pins 467 of an upper holder 46 of the cartridge holder 41, which will be described later, are inserted into the supported holes 622 from the inner surface sides. Therefore, the cartridge holder 41 is supported with respect to the loader base 61 to be movable in the front and rear directions. Further, the lower holder 45 is supported to be movable not only in the front and rear directions but also in the upper and lower directions.

Cam holes 65.1 are formed in each of the sliders 65 provided on outer surface sides of the side plate portions 62 of the loader base 61. The cam holes 651 are distant from each other in the front and rear directions. Each of the cam holes 651 consists of a linear portion 651a extending in the front and rear directions and a tilting portion 651b tilted so as to be displaced downward while going rearwards. A front end portion of the linear portion 651a is continuous with an upper end portion of the tilting portion 651b. Supported holes 653 are formed in each of lower end portions of the sliders 65. The supported holes 6 53 each extend in the front and rear directions.

The support pins 623 provided to the loader base 61 are inserted into the supported holes 653 of the sliders 65 from the inner surface sides. The sliders 65 are supported with respect to the loader base 61 to be movable in the front and rear directions. Further, the slide pins 453 of the lower holder 45 of the cartridge holder 41 are inserted into the cam holes 651 of the sliders 65 from the inner surface sides.

Therefore, in the case where the slide pins 453 of the lower holder 4 5 are located at positions of the perpendicular portions 621b of the cam holes 621 provided to the side plate portions 62 of the loader base 61, when the sliders 65 are moved in the front and rear directions, the slide pins 453 slide, in the perpendicular portions 621b and the tilting portions 651b of the cam holes 651 provided, to the sliders 65. Therefore, the lower holder 45 moves in the upper and lower directions along with the movement of the sliders 65 in the front and rear directions.

FIG. 9 shows a configuration. of the top chassis. A. driving motor 32 is attached on a rear end side of the top chassis 31. A reduction gear group 33 is provided on a disc holder surface side of the top chassis 31. A rack drive gear 331 of the reduction gear group 33 is a two-stage gear consisting of a large-diameter gear 331L and a small-diameter gear 331S. The small-diameter gear 331S of the rack drive gear 331 is meshed with a rack gear 465 provided to the upper holder 46 to be described later. The large-diameter gear 331L is meshed with a rack gear 514 provided to a lock plate 51. Therefore, a driving force of the driving motor 32 is transmitted to the rack drive gear 331 via the reduction gear group 33, such that the upper holder 46 and the lock, plate 51 are moved in an insertion direction or a discharge direction of the cartridge 10.

Further, a sensor substrate 37 is attached to the top chassis 31. The sensor substrate 37 includes detection switches 371 to 374 for detecting the position of the cartridge holder 41 and the presence and absence of the cartridge 10. The sensor substrate 37 is attached at a position corresponding to the upper holder 46 and the lock plate 51 to be moved by the driving motor 32. In addition, a release shaft 38 and a reset shaft 39 are provided on the disc holder surface side of the top chassis 31. The release shaft 38 is a shaft for releasing a lock state in which, the cartridge 10 is held with respect to the cartridge holder 41 in an undetachable manner. The reset shaft 39 is a shaft for returning a lock control slider to be described, later to an initial position.

FIG. 10 is an exploded perspective view showing a configuration of the cartridge holder. The cartridge holder 41 is constituted of the lower holder 45 and the upper holder 46. Further, the lock plate 51 is attached to the upper holder 46 to be movable in the front and rear directions.

The lower holder 45 consists of a lower plate portion 451 and lateral plate portions 452. The lower plate portion 451 is oriented in the upper and lower directions. The lateral plate portions 452 are projected upward from both left and right edges of the lower plate portion 451. The slide pins 453 are provided in each of outer surfaces of the lateral plate portions 452. The slide pins 453 are laterally projected and distant from each other in the front and rear directions. A hole detection control slider 454 is provided at, for example, a left edge on a lower surface side of a front end of the lower plate portion 451, The hole detection control slider 454 controls a hole detection operation of a hole detection lever 66 to be described later.

Regarding the lower holder 45, the slide pins 453 are inserted into the cam holes 621 formed in the side plate portions 62 of the loader base 61 from the inner-surface sides of the side plate portions 62. In this manner, the slide pins 453 are supported with respect to the loader base 61 to be movable in the front and rear directions and the upper and lower directions.

The upper holder 46 consists of an upper surface portion 461, lateral surface portions 462, and a back surface portion 463. The upper surface portion 461 is oriented in the upper and lower directions. The lateral surface portions 462 are projected downward from the both left and right edges of the upper surface portion 461. The back surface portion 463 is projected downward from a rear edge of the upper surface portion 461.

An opening portion 464 corresponding to the position of the reduction gear group 33 of the top chassis 31 is formed on an upper surface side of the upper surface portion 461. The opening portion 464 extends in the front and rear directions. The rack gear 465 meshed with the small-diameter gear 331S of the rack drive gear 331 is provided at an end portion of the opening portion 464. The rack gear 465 extends in the front and rear directions, that is, the movement direction of the cartridge 10. Further, slide pins 466 are provided on the. upper surface side of the upper surface portion 461. The slide pins 466 are distant from each other in the left- and right-hand directions and in the front and rear directions.

The slide pins 467 laterally projected are provided in each of outer surfaces of the lateral surface portions 462. The slide pins 467 are distant from each other in front and rear directions.

The slide pins 467 are inserted into the supported holes 622 formed in the side plate portions 62 of the loader base 61 from the inner surface sides of the side plate portions 62. The upper holder 46 is supported with respect to the loader base 61 to be movable in the front and rear directions.

The lock release pieces 468 for sliding the lock sliders 142 of the cartridge 10 are provided on inner-surface front-end sides of the lateral surface portions 462. Coupling grooves 469 opened downward are formed in each of lower end portions of the lateral surface portions 462. The coupling grooves 469 are distant from each other in the front and rear directions.

The slide pins 453 of the lower holder 45 are inserted into the coupling grooves 469 of the upper holder 46 from below. Therefore, when the upper holder 46 is driven by the rack drive gear 331 in the state in which the slide pins 453 of the lower holder 45 are inserted into the coupling grooves 469 of the upper holder 46, the lower holder 45 and the upper holder 46 are integrated with each other and move in the front and rear directions. Further, when the slide pins 453 of the lower holder 45 slide in the cam holes 621 in the lower direction after the lower holder 45 and the upper holder 46 are integrated with each other and moved to a predetermined position, the lower holder 45 and the upper holder 46 are separated from each other. Then, only the lower holder 45 moves in the lower direction.

Opening portions 470 are provided at positions of the back surface portion 463 of the upper holder 46, the positions corresponding to a locking mechanism provided to the lock plate 51 for locking the cartridge and a pressing mechanism provided to the lock plate 51 for pressing the cartridge in the discharge, direction. Further, an actuation piece 471 is formed in the back surface portion 463. The actuation piece 471 projects to a position of an operation lever for the detection switch.

The lock plate 51 consists of an upper surface portion 511 and a back surface portion 512. The upper surface portion 511 is oriented in the upper and lower directions. The back surface portion 512 is projected downward from a rear edge of the upper surface portion 511.

An opening portion 513 is formed in the upper surface portion 511 of the lock plate 51. The opening portion 513 corresponds to the position of the reduction gear group 33 of the top chassis 31. The opening portion 513 extends in the front and rear directions. The rack gear 514 meshed with the large-diameter gear 331L of the rack drive gear 331 is provided at a side end portion of the opening portion 513. The rack gear 514 extends in the front and rear directions, that is, the movement direction of the cartridge 10.

Further, support holes 515 are. formed at the positions of the slide pins 466 of the upper holder 46 in the upper surface portion 511. The support holes 515 each extend in the front and rear directions. The slide pins 466 are inserted into the support holes 515 from a lower surface of the lock plate 51 and fixed with rings or the like such that the lock plate 51 is retained without falling down. Therefore, the lock plate 51 is retained to be slidable on an upper surface of the upper holder 46 in the front and rear directions.

FIG. 11 is a plan view of the lock plate. FIG. 12 is a bottom view of the lock plate. FIG. 13 is a rear view of the lock plate. FIG. 14 is a side view of the lock plate.

Lever retaining portions 521 are formed in the back surface portion 512 of the lock plate 51. The lever retaining portions 521 support discharge levers 531 to be rotatable. The discharge levers 531 serve as pressing mechanisms that press the cartridge in the discharge direction. The lever retaining portions 521 project in a back surface direction. Further, the lock release pieces 522 are formed in lower-side leading ends of the back surface portion 512. The lock release pieces 522 project in a front surface direction. When the cartridge 10 is inserted into the cartridge holder 41, the lock release pieces 522 are inserted into the insertion holes 162 provided to the back panel 13c of the cartridge 10. Then, the lock release pieces 522 rotate the lock levers 151. Therefore, the lock, by the lock levers 151 in the cartridge 10 is released.

Each of the discharge levers 531 consists of a rotating surface portion 532, a slide protrusion 533, and a pressing portion 534, The rotating surface portion 532 is opposed to the back surface portion 512. The slide protrusion 533 is provided at an upper end of the rotating surface portion 532. The pressing portion 534 projects from a lower end of the rotating surface portion 532 in the front surface direction. Further, an actuation piece 535 is formed in the discharge lever 531 provided on a side of the sensor substrate 37. The actuation piece 535 projects to the position of the operation lever for the detection switch,

A rotation fulcrum is provided in a side surface of the rotating surface portion 532. The discharge lever 531 is biased by a biasing member 541, for example, a spring in such a direction that the pressing portion 534 moves in the front direction.

Further, shell locking levers 551 are provided in the back surface portion 512 of the lock plate 51. Each of the shell locking levers 551 is provided to be rotatable with a perpendicular direction of the lock plate 51 with respect to the upper surface portion 511 being an axis. The shell locking lever 551 is formed in a horizontal u-shape. A rotational shaft 554 is provided to an upper surface portion 552 and a lower surface portion 553 of the shell locking lever 551. The upper surface portion 552 is provided between the lock plate 51 and a discharge control slider 571 to be described later. A slide pin 555 is provided projecting towards the discharge control slider 571. The lower surface portion 553 is attached on a lower surface side of the lock release piece 522. A locking portion 556 is formed to project from a side end of the lock release piece 522 depending on a rotation of the shell locking lever 551. A tilting edge of the locking portion 556, which is positioned on the front side, is referred to as a first tilting edge 556a, A tilting edge of the locking portion 556, which is positioned on the rear side, is referred to as a second tilting edge 556b. Further, the shell locking lever 551 is biased by a biasing member 561, for example, a coil spring in such a direction that the locking portion 556 projects from the side end of the lock release piece 522.

The discharge control slider 571 is provided in the upper surface portion 511 of the lock plate 51. The discharge control slider 571 includes a base body 572. An engage portion 573, slide surface portions 574 and 575, a cam hole 576, and a support hole 57 7 are formed in the base body 572.

The engage portion 573 is formed at a side end of the base body 572. When the lock plate 51 moves in the discharge direction from the cartridge insertion completion position, the engage portion 573 abuts against the release shaft 38. Then, the engage portion 573 rotates the discharge control slider 571 about a rotational shaft 579.

The slide surface portion 574 is formed at a rear end of the base body 572. When the engage portion 573 abuts against the release shaft 38 and the discharge control slider 571 is rotated, the slide surface portion 574 slides together with the slide protrusion 533. The slide surface portion 574 moves the slide protrusion 533 downward.

The slide surface portion 575 is formed at a side end in opposite to the side end at which the engage portion 573 is formed. When the lock plate 51 further moves in the discharge direction, the reset shaft 39 slides. The slide surface portion 575 rotates the discharge control slider 571 in an opposite direction to the direction of rotation of the slide surface portion 575 by the engage portion 573.

The slide pin 555 provided in the upper surface portion 552 of the shell locking lever 551 is inserted into the cam hole 576 of the discharge control slider 571.

The cam hole 576 is formed to rotate the shell locking lever 551 in an opposite direction to a biasing direction in such a manner that the slide pin 555 moves from a first cam position CP1 to a second cam position CP2 along the cam hole 576. When the shell locking lever 551 is rotated in the opposite direction to the biasing direction, the locking portion 556 moves in an inner surface direction from the side end of the lock release piece 522. Further, regarding the cam hole 576, a cam hole 576 is formed to keep a position of the rotated shell locking lever 551 when the slide pin 555 moves beyond the second cam position CP2 along the cam hole 576. That is, the cam hole 576 is formed to extend in a peripheral direction with the rotational shaft 579 being a center.

The support hole 577 is formed to extend in the peripheral direction with the rotational shaft 579 being the center. Slide pins 581 provided in the upper surface portion 511 of the lock plate 51 are inserted into the support hole 577. Accordingly, the discharge control slider 571 is retained to be rotatable with the rotational shaft 579 being the center.

The discharge control slider 571 is biased by a biasing member 582, for example, a coil spring to be retained at the first cam position CP1 before the slide pin 555 moves from the first cam position CP1 to the second cam position CP2 and after the slide pin 555 moves from the second cam position CP2 to the first cam position CP1.

The hole detection lever 66 is provided on an inner surface side of the side plate portion 62 of the loader base 61 and below the cartridge holder 41.

FIG. 15 shows the hole detection lever attached to the loader base. Picture (A) of FIG. 15 is a front view of the hole detection level. Picture (B) of FIG. 15 is a side view of the hole detection lever. The hole detection lever 66 is set to be rotatable with a direction perpendicular to the side plate portion 62 being a rotational axis.

The hole detection lever 66 is formed in a shape elongated in the front and rear directions. The hole detection lever 66 includes a first slide portion 662 and a second slide portion 663. The first slide portion 662 is provided at an upper end portion of the hole detection lever 66 on a front side of a rotational shaft 661. The second slide portion 6 63 is provided at a position spaced upward from the first slide portion 662 by a predetermined distance on a rear side of the rotational shaft 661. Further, a spring-hook protrusion 667 is provided on a lower end side of the hole detection lever 66 and on the rear side of the rotational shaft 661.

A lower surface of the hole detection control slider 454 provided at a position of a front end on a lower surface side of the lower holder 45 slides on an upper surface of the first slide portion 662. An upper surface of the hole detection control slider 454 slides on a lower surface of the second slide portion 663. Further, when the lower holder 45 is moved to a loading completion position, the lower surface of the hole detection control slider 454 is located away from the first slide portion 662.

The hole detection lever 66 is provided with a hole detection actuation piece 664. The hole detection actuation piece 664 projects to a position corresponding to the identification hole 135 of the cartridge 10 from a front end portion in an inner surface direction of the loader base 61. A projection 665 is formed in the hole detection actuation piece 664. Specifically, the projection 665 is formed in an upper direction being a direction in which the identification hole 135 is formed. When the hole detection lever 66 is rotated, the projection 665 is set to be located at the position of the identification hole 135 of the cartridge 10 inserted at the insertion completion position.

A switch actuation piece 666 is formed at a lower end portion on a front side of the rotational shaft 661. The switch actuation piece 666 serves to operate a hole detection switch 670 for detecting whether or not the cartridge 10 is provided with the identification hole 135. The switch actuation piece 666 is formed projecting in a v-shape, for example.

In the hole detection lever 66, a biasing member 675, for example, a coil spring is provided between the spring-hook protrusion 667 provided at the lower end portion on the rear side of the rotational shaft 661 and a spring support protrusion 617 provided to the loader base 61. The projection 665 is biased to rotate in the upper direction.

<4. Insertion Operation of Cartridge>

Next, an insertion operation of the cartridge of the cartridge drive apparatus 20 will be described.

FIG. 16 shows a state of the selection loader 30 upon insertion of the cartridge. Upon insertion of the cartridge, the upper holder 46 and the lock plate 51 are driven to a position of the front end by the driving motor 32 and the. reduction gear group 33. Note that, whether or not the upper holder 46 and the lock plate 51 are driven to the position of the front end is detected by the actuation piece 471 provided to the back surface portion 463 of the upper holder 46 operating the operation lever of the detection switch 372 of the sensor substrate 37.

Upon insertion of the cartridge, regarding the discharge control slider 571, the slide pin 555 is located at the first cam position CP1. Regarding the shell locking levers 551, the locking portion 556 projects from the side end of the lock release piece 522 due to a biasing force of the biasing member. Further, regarding the discharge levers 531, the pressing portions 534 are biased by the biasing members and moved forwards.

In such a state, when the cartridge 10 is inserted into the cartridge holder 41, the lock release pieces 522 formed in the back surface portion 512 of the lock plate 51 are inserted into the insertion, holes 162 provided to the back panel 13c of the cartridge 10. Therefore, the lock of the cartridge 10 by the lock levers 151 is released.

Further, when the lock release pieces 522 are inserted into the insertion holes 162, the end portions of the insertion holes 162 slide on the first tilting edge 556a of the locking portion 556 in the shell locking levers 551. Thus, the shell locking levers 551 are rotated in opposite directions to directions of biasing forces. After that, when the end portions of the insertion holes 162 pass through the first tilting edges 556a and are located at positions of the second tilting edges 556b, the shell locking levers 551 are rotated in the directions of the biasing forces. In this manner, when the locking portions 556 are inserted into the insertion holes 162, the locking portions 556 are hooked into the insertion holes 162. Therefore, the back panel 13c is sandwiched by the locking portions 556 of the left and right shell locking levers 551 and the cartridge 10 is locked to the lock plate 51.

FIG. 17 shows a state of the lock plate when the cartridge is inserted. Further, FIG. 18 shows a state of the hole detection lever when the cartridge is inserted. When the cartridge 10 is inserted into the cartridge holder 41, the back panel 13c of the cartridge 10 abuts against the pressing portions 534 of the discharge levers 531. The discharge levers 531 are rotated in opposite directions to the directions of biasing forces. Further, the discharge levers 531 are rotated in the opposite directions to the directions of the biasing forces. The actuation piece 535 of the discharge lever 531 is rotated in the front direction. An operation lever of the detection switch 371 of the sensor substrate 37 is operated. Therefore, in the cartridge drive apparatus 20, it is possible to determine that the cartridge 10 is inserted according to a signal from the detection switch 371. When determining that the cartridge 10 is inserted, the cartridge drive apparatus 20 causes the driving motor 32 and the reduction gear group 33 to move the upper holder 46 and the lock plate 51 rearwards.

Here, the lock plate 51 is slidable in the front and rear directions with respect to the upper holder 46. The rack gear 465 of the upper holder 46 is driven by the small-diameter gear 331S of the rack drive gear 331. Further, the rack gear 514 of the lock plate 51 is driven by the large-diameter gear 331L of the rack drive gear 331.

Further, when the lock plate 51 moves rearwards with respect, to the upper holder 46 in a state in which the back panel 13c of the cartridge 10 is locked to the lock plate 51, the lock release pieces 468 provided to the lateral surface portions 462 of the upper holder 46 slides the lock sliders 142 of the cartridge 10 forwards. Therefore, the first shell 13 and the second shell 17 of the cartridge 10 becomes separable.

Further, the hole detection control slider 454 provided to the lower holder 45 moves from the position of the first slide portion 662 of the hole detection lever 66 toward the second slide portion 663 along with insertion of the cartridge 10.

FIG. 19 shows a state of the selection loader 30 upon insertion completion of the cartridge. The upper holder 46 moves rearwards. The actuation piece 471 provided to the back surface portion 463 of the upper holder 46 operates the operation lever of the detection switch 373 of the sensor substrate 37. Then, the cartridge drive apparatus 20 stops driving of the upper holder 46 and the lock plate 51 by the driving motor 32 and the reduction gear group 33.

Note that, in a state in which the cartridge 10 is inserted into the cartridge holder 41, the discharge levers 531 are biased by the biasing members and the position of the actuation piece 535 is located more rearward than the position of the actuation piece 535 upon insertion of the cartridge 10. Therefore, when the lock plate 51 is located at the insertion completion position of the cartridge, the operation lever of the detection switch 374 provided to the sensor substrate 37 is operated by the actuation piece 535. Therefore, according to a detection signal from the detection switch 374, it is possible, to determine whether or not the cartridge 10 is housed.

Further, as shown in FIG. 20, upon insertion completion of the cartridge, the hole detection control slider 454 provided to the lower holder 45 is at the position of the second slide portion 663 of the hole detection lever 66.

<5. Hole Detection Operation>

FIG. 21 is a diagram for explaining a hole detection operation. As shown in Picture (A) of FIG. 21, at the start of insertion of the cartridge 10, the hole detection control slider 454 provided below the lower holder 45 in the cartridge holder 41 is located at a position of an upper surface of the first slide portion 662 in the hole detection lever 66. Therefore, rotation of the hole detection lever 66 is limited and the projection 665 is kept away from the cartridge 10.

Next, when the cartridge holder 41 moves rearwards, as shown in Picture (B) of FIG. 21, the hole detection control slider 454 moves between the first slide portion 662 and the second slide portion 663 in the hole detection lever 66. Upon insertion completion, the hole detection control slider 454 is located at a position of a lower surface of the second slide portion 663 in the hole detection lever 66. Therefore, the rotation of the hole detection lever 66 is limited by the second slide portion 663 and the projection 665 is kept away from the cartridge 10.

When the cartridge 10 is located at the insertion completion, position, a lock state in the cartridge 10 is released, as described above. The first shell 13 and the second shell 17 can be separated from each other. Here, when the recording/reproduction unit 90 records or reproduces an information signal, the sliders 65 shown in FIG. 7 are moved forwards. The sliders 65 are moved forwards. The slide pins 453 of the lower holder 45 slide in the tilting portions 651b of the cam holes 651. Then, the lower holder 45 moves in the lower direction. That is, the first shell 13 is held by the upper holder 46, and hence the second shell 17 is separated and moves in the lower direction. Thus, the recording media provided in the cartridge 10 become usable.

When the lower holder 45 moves in the lower direction and the hole detection control slider 454 moves in the lower direction, the rotation of the hole detection lever 66 becomes possible. That is, along with the movement of the lower holder 45 in the lower direction, the hole detection lever 66 rotates such that the projection 665 approaches the cartridge 10. Further, the first shell 13 is held by the upper holder 46, and hence an insertion operation of the projection 665 is correctly performed with respect to the position of the identification hole 135 formed in the first shell 13.

Here, as shown in Picture (C) of FIG. 21, in the case where the identification hole 135 is formed, when the projection 665 abuts against a surface where the identification hole 135 would be otherwise formed, the rotation of the hole detection lever 66 is stopped. At this time, the switch actuation piece 666 of the hole detection lever 66 is away from an operation lever 671 of the hole detection switch 670. Therefore, if the identification hole 135 is not formed (hole is closed), switching of the hole detection switch 670 is not performed.

Next, when the identification hole 135 is formed as shown in Picture (D) of FIG. 21, the projection 665 is inserted into the identification hole 135. At this time, the switch actuation piece 666 of the hole detection lever 66 is at a position at which the operation lever 671 of the hole detection switch 670 is operated. That is, if the identification hole 135 is formed (hole is opened), switching of the hole detection switch 670 is performed.

In this manner, the projection 665 of the hole detection lever 66 is driven in a depth direction of the identification hole 135 after the cartridge 10 is inserted to a predetermined position. A switch operation of the hole detection switch 670 is performed according to the amount of movement of the projection 665. Therefore, the projection 665 of the hole detection lever 66 does not slide on a case surface of the cartridge 10. Whether the identification hole is opened or closed can be reliably detected.

Further, in a state in which the switch actuation piece 666 of the hole detection lever 66 is further lowered with respect to the position at which the operation lever 671 of the hole detection switch 670 is operated, the lower holder 45 makes the recording media, for example, optical discs housed in the cartridge 10 usable. With this configuration, it becomes possible to detect whether the identification hole is opened and closed before the recording medium is made usable.

Note that the present disclosure should not be understood as being limited to the above-mentioned embodiments of the present disclosure. The embodiments of the present disclosure are merely examples, and it is clear that those skilled in the art can modify or substitute the embodiments without departing from the gist of the present disclosure. That is, in order to determine the gist of the present disclosure, the scope of claims should be considered.

It should be noted that the cartridge drive apparatus according to the present disclosure may also take the following configurations.

(1) A cartridge drive apparatus, including:

a hole detection lever that is provided with a projection corresponding to an identification hole position of a first shell of a cartridge at an insertion completion position of the cartridge, the projection being supported, with respect to the identification hole to be movable in an insertion direction, the movement of the projection in the insertion direction being limited depending on a position of a second shell separated from the first shell; and

a hole detector configured to detect whether or not an identification hole is formed at an identification hole position depending on the amount of movement of the projection in the insertion direction.

(2) The cartridge drive apparatus according to Item (1), further including:

a first holder configured to hold the first shell; and

a second holder configured to hold the second shell, in which

the second holder is provided with a hole detection control slider,

the hole detection lever is provided with a slide portion in which the hole detection control slider moves,

the slide portion is brought into contact with the hole detection control slider, to thereby limit the movement of the projection, and

the second holder moves in a separation direction of the second shell, to thereby release the limitation of movement of the projection depending on the position of the second holder.

(3) The cartridge drive apparatus according to Item (2), in which

the hole detection lever is biased by a biasing member in a direction in which the projection is inserted into the identification hole, and

the hole, detection control slider is provided in a direction in which the slide portion is moved by a biasing force of the biasing member, to thereby limit the movement of the projection.

(4) The cartridge drive apparatus according to Item (2) or (3), in which

the slide portion and the hole detection control slider are held in contact with each other to limit the movement of the projection until the cartridge moves to the insertion completion position.

(5) The cartridge drive apparatus according to any one of Items (2) to (4), in which

the second holder moves by a predetermined distance or more, which releases the limitation of movement of the projection such that whether or not the identification hole is formed at the Identification hole position can be detected depending on the amount of movement of the projection in the insertion direction before a recording medium housed in the cartridge is made usable.

(6) The cartridge drive apparatus according to any one of Items (1) to (5), in which

the first holder is provided with a locking mechanism configured to lock the first shell.

In the cartridge drive apparatus according to the embodiment, of the present disclosure, the projection is provided corresponding to the identification hole position of the first shell of the cartridge at the insertion completion position of the cartridge. This projection is supported with respect to the identification hole to be movable in the insertion direction. Further, the movement of the projection in the Insertion direction is limited depending on the position of the second shell separated from the first shell. In addition, whether or not the identification hole is formed, at the identification hole position is detected depending on the amount of movement of the projection in the insertion direction. Therefore, when the movement of the second shell releases the limitation of movement of the projection, the projection can be inserted Into the Identification hole. It becomes possible to detect whether or not the identification hole is provided at the identification hole position depending on the amount of movement of the projection. Thus, the projection does not slide on the surface of the cartridge and detection of the hole can be performed with high durability. Therefore, the embodiment of the present disclosure is suitable for an apparatus that uses the cartridge the shells of which are decoupled when the housed recording media are used.

It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alterations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.

Claims

1. A cartridge drive apparatus, comprising;

a hole detection lever that is provided with a projection corresponding to an identification hole position of a first shell of a cartridge at an insertion completion position of the cartridge, the projection being supported with respect to the identification hole to be movable in an insertion direction, the movement of the projection in the insertion direction being limited depending on a position of a second shell separated from the first shell; and
a hole detector configured to detect whether or not an identification hole is formed at an identification hole position depending on the amount of movement of the projection in the insertion direction.

2. The cartridge drive apparatus according to claim 1, further comprising:

a first holder configured to hold the first shell; and
a second holder configured to hold the second shell, wherein
the second holder is provided with a hole detection control slider,
the hole detection lever is provided with a slide portion in which the hole detection control slider moves,
the slide portion is brought into contact with the hole detection control slider, to thereby limit the movement of the projection, and
the second holder moves in a separation direction of the second shell, to thereby release the limitation of movement of the projection depending on the position of the second holder.

3. The cartridge drive apparatus according to claim 2, wherein

the hole detection lever is biased by a biasing member in a direction in which the projection is inserted into the identification hole, and
the hole detection control slider is provided in a direction in which the slide portion is moved by a biasing force of the biasing member, to thereby limit the movement of the projection.

4. The cartridge drive apparatus according to claim 2, wherein

the slide portion and the hole detection control slider are held in contact with each other to limit the movement of the projection until the cartridge moves to the insertion completion position.

5. The cartridge drive apparatus according to claim 2, wherein

the second holder moves by a predetermined distance or more, which releases the limitation of movement of the projection such that whether or not the identification hole is formed at the identification hole position can be detected depending on the amount of movement of the projection in the insertion direction before a recording medium housed in the cartridge is made usable.

6. The cartridge drive apparatus according to claim 2, wherein

the first holder is provided with a locking mechanism configured to lock the first shell.
Patent History
Publication number: 20140085752
Type: Application
Filed: Sep 19, 2013
Publication Date: Mar 27, 2014
Patent Grant number: 8879202
Applicant: Sony Corporation (Tokyo)
Inventors: Kenji Horiuchi (Kanagawa), Takuji Nakamura (Kanagawa), Satoshi Muto (Chiba), Akihiro Miyazaki (Kanagawa)
Application Number: 14/031,683
Classifications
Current U.S. Class: For Disk (360/133)
International Classification: G11B 33/04 (20060101);