Method And System For Production Of Hydrogen And Carbon Monoxide
A method for preparing a fuel using oxygen-storing compound nanoparticles is provided, in which the nanoparticles is heated at a first temperature to release an amount of oxygen, thereby producing a reduced oxide compound, and the reduced oxide compound is exposed to a gas at a second temperature to produce the fuel. The gas can include carbon dioxide and water vapor, and the fuel can include carbon monoxide and/or hydrogen. The oxygen-storing compound nanoparticles can be nano ceria or nano ceria doped with one or more metals, such as Cu and/or Zr. A system for carrying out the method is also disclosed.
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This application is a continuation-in-part of International Patent Application No. PCT/US2012/047303, filed Jul. 19, 2012, which claims priority from U.S. Provisional Application No. 61/509,370, filed Jul. 19, 2011 and U.S. Provisional Application No. 61/638,960, filed Apr. 26, 2012, the disclosure of each of which is herein incorporated by reference by its entirety.
BACKGROUNDConverting H2O and CO2 gases into syngas (H2 and CO) can be a useful strategy for carbon sequestration and as a source of renewable energy. One technique for realizing energy conversion involves heating porous monolithic cerium dioxide (ceria) to about 1600° C. to release oxygen from the micron-sized (bulk) crystals/grains. When the resulting reduced ceria is cooled, H2O or CO2 can be converted to H2 and CO, respectively, while ceria is re-oxidized and ready for another thermal-gas cycle. This high reduction temperature of about 1600° C. is dictated by the reduction thermodynamics of bulk ceria (i.e. ceria grains in micron-size and larger). However, the high temperature can increase the cost of the process and reduce material lifetime. Therefore, it is desirable to lower the ceria reduction temperature to improve the economics and material stability of the process.
SUMMARYThe disclosed subject matter provides techniques for preparing a fuel using an oxygen-storing compound. In accordance with one aspect of the disclosed subject matter, methods of preparing a fuel using an oxygen-storing compound in the form of nanoparticles is provided. An exemplary method includes heating the nanoparticles at a first temperature to release an amount of oxygen, thus producing a reduced oxide compound, and exposing the reduced oxide compound to gaseous carbon dioxide and/or water vapor at a second temperature to produce CO and/or H2, which are also referred as the gaseous fuel, or fuel. As liquid fuels such as gasoline and diesel oil can be prepared from CO and H2, the mixture of CO and H2 is also referred as syngas. The first temperature can be about 700° C. or lower, 450° C. or lower, or 300° C. or lower (e.g., between about 150° C.-300° C.). The second temperature can be, but not necessarily be, lower than the first temperature. The fuel can include at least one of carbon monoxide and molecular hydrogen, or mixture thereof.
The oxygen-storing compound nanoparticles can include cerium oxide (ceria) nanoparticles. The oxygen-storing compound can be cerium oxide doped with one or more transition metals, such as Cu, Zr, Pd, Hf, Fe, Cr, Co, Zn, Ni, Au, Ti, Pt, Rh, and Ru, as well as a rare earth metal such as Y, Gd, and the like. The oxides of these metals can also be used as dopants. In some embodiments, the transition metal is Cu. The amount of Cu can be such that it replaces about 0.01 to about 0.16 of cerium in the ceria, or about 0.05 to about 0.10, or about 0.08 of cerium (cation-atomic ratio). The oxygen-storing compound nanoparticles can have an average size (diameter) of about 1 to about 100 nm, about 2 to about 50 nm, about 2 to about 20 nm, about 2 to about 15 nm, 5 to about 15 nm, and about 5 to about 10 nm.
In accordance with one aspect of the disclosed subject matter, a system for preparing a fuel from a gas using nanoparticles of an oxygen-storing compound is provided. The system includes a reactor adapted to hold nanoparticles of the oxygen-storing compound in a predetermined location and to receive the gas through a gas intake, and a heater adapted to heat the oxygen-storing compound nanoparticles to a first temperature to reduce the nanoparticles to form a reduced oxygen-storing compound. The oxygen-storing nanoparticles can be thermally reduced at the first temperature, and then an oxygen-carrying gas such as CO2 and/or H2O can be introduced through the gas intake to react with the reduced nanoparticles at a second temperature to form the fuel. The fuel can be carbon monoxide, molecular hydrogen, or mixture thereof. The heater can be a passive heater or exchanger, coupled with a heat source having a temperature of about 700° C. or lower, 450° C. or lower, or 300° C. or lower. Additionally or alternatively, the heat source can have a temperature of at least 150° C., for example, a temperature of 150-300° C. The heat source can be waste heat (e.g., in the form of a flue gas) from an industrial process or facility, for example, a refinery, a chemical plant, a nuclear plant or other power plants. Alternatively, the heater can utilize coal-burning, electric or other forms of energy, such as being coupled with a solar concentration device. The oxygen-storing compound nanoparticles can be ceria doped with one or more metals, as described above.
The disclosed subject matter provides methods and systems for preparing a fuel, such as H2 and/or CO, using oxygen-storing compound nanoparticles. The process involves reducing the oxygen-storing compound nanoparticles at a first temperature, e.g., by heating, and exposing the reduced nanoparticles to a gas including CO2 and/or water vapor to produce the fuel. Upon reacting with the gas, the reduced nanoparticles are oxidized and the original oxygen-storing compound can be restored. As will be further described below, because the reduction of the oxygen-storing compound nanoparticles can be performed at much lower temperatures than previously known, the disclosed techniques can offer significant benefit in utilizing waste heat in the production of valuable gaseous fuel.
As illustrated in
The heater can be coupled with a heat source 160, which can be waste heat from an industrial process or facility, for example, refinery, chemical plant, nuclear plant or other power plants. The waste heat from these sources can have various grades (i.e. different maximum temperatures). The heat source can also include a solar concentration device or other heat generation devices.
After the reduction of the oxygen-storing compound nanoparticles 105, the reduced oxide can be contacted with a gas 125 (CO2, H2O or a mixture thereof) introduced from the inlet 115. The reaction product of the reduced oxygen-storing compound nanoparticles with the gas can include a fuel 130 to be released from outlet 120.
The reactions involved in the process can be carried out in a single reaction vessel, and the oxygen-storing nanoparticles need not be moved during the process. However, although shown as a single-vessel structure, the reactor herein can include multiple reaction vessels. The oxygen-storing compound nanoparticles can be loaded in different vessels at different reaction stages. For example, after the initial heating of the oxygen-storing compound nanoparticles in a first vessel at a first temperature, the reduced oxygen-storing nanoparticles can be transferred to a second different vessel to carry out the fuel production reaction at a second temperature. Thereafter, the regenerated oxygen-storing compound nanoparticles can be transferred back to the first vessel for re-heating. The second vessel can also be provided with a mechanism to periodically or continuously replace portions of the regenerated oxygen-storing nanoparticles with reduced oxide transferred from the first reactor, thus allowing for continuous operation of the process. For example, the mechanism can include a supporting structure for accommodating the oxygen-storing nanoparticles, and having an inlet for receiving freshly reduced nanoparticles (e.g., from the first reaction vessel) and an outlet for releasing the “spent nanoparticles” (the nanoparticles after the fuel production reaction has run for a period of time). The inlet and the outlet can be located at opposite ends of the supporting structure. A retrieving device can be used periodically or continuously to remove a portion of the spent nanoparticles from the supporting structure in the second reaction vessel.
In an alternative embodiment, the support structure can include at least one flow channel having a wall loaded with the oxygen-storing particles.
For illustration and understanding, the method and system of the disclosed subject matter are described below in conjunction with each other. It is appreciated that the various embodiments of the methods concerning the oxygen-storing nanoparticles and operating conditions are also applicable to the system, and vice versa.
Using water vapor as an example gas, the reactions occurring during the above described process can be written as:
where MepOq is the oxygen-storing compound nanoparticles, Me is a metal in the oxygen-storing compound. As will be further described below, Me can include more than one metals. For convenience, the first reaction can be referred to as the nanoparticle-reduction reaction, and the second reaction can be referred to as the fuel-production reaction. The net reaction of the overall process is water vapor being split into oxygen and hydrogen, the latter can be used as a fuel. Using a gas containing CO2, the second reaction would produce CO and original MepOq. The regenerated MepOq can be reused in reaction (1) and the process can be repeated. As such, although the oxygen-storing compound is involved in the chemical reactions during the process, it is not consumed, and its role in the overall process can be considered catalytic.
In the above process, the first temperature (or reduction temperature) can be selected to be about 700° C. or lower, 450° C. or lower, or 300° C. or lower. Additionally or alternatively, the heat source can have a temperature of at least 150° C., for example, a temperature of 150-300° C. The second temperature (the gas-nanoparticle reaction temperature) can be same as or different from the first temperature, e.g., from about 200 to about 900° C., from about 250 to about 600° C., from about 300 to 500° C., etc. The second temperature can be selected according to the pressure, purity, or flow speed of the gas fed into the reactor, and the like.
The oxygen-storing nanoparticles can be, for example, ceria nanoparticles (or nano ceria). As used herein, oxygen-storing nanoparticles, such as nano ceria (or doped nano ceria), can have an average particle size of about 1 to about 100 nm, from 2 to about 50 nm, about 5 to about 20 nm, about 5 to about 15 nm, or from about 5 to about 10 nm. The first reaction where oxygen-storing nanoparticles lose oxygen can also be referred to as the “reduction” of the oxygen-storing nanoparticles. For example, before reduction, nano ceria (CeO2) can have a small amount of oxygen deficiency (appearing as a few missing oxygen ions, i.e. oxygen vacancies), i.e., in the form of CeO2-y where y is a number from 0 to about 0.06. When ceria is doped, y can increase accordingly. Nano ceria remains in the cubic fluorite crystal-structure without collapsing or changing into a different crystal-structure. After reduction, the oxygen deficiency increases, and y can be a number about 0.5 or smaller, e.g., about 0.15 or smaller. In some embodiments, y can be approximately 0.1. For convenience, “CeO2” as used herein includes cerium dioxide having some oxygen vacancies.
Unlike micron-sized or bulk ceria, nano ceria can release oxygen at much lower temperature, e.g., about 800° C. or below. While not wishing to be bound by any particular theory, it is surmised that this property of nano-ceria is due to its increased lattice parameter and a few missing oxygen ions, which results in not only greater oxygen-storage capacity compared with bulk or micro-sized ceria, but lower activation energy for the oxygen to move in and out of the lattice. As shown in
The oxygen-storing nanoparticles, such as nano ceria, can further include one or more dopants, such as a metal or an oxide of the metal, e.g., transition metal such as Cu, Zr, or Pd, or their oxides. Doped oxygen-storing nanoparticles can have increased oxygen-storage capacity, and can also have reduced thermal reduction temperature. In some embodiments, Cu-doped nano ceria where 1-16% (cation-atom ratio), or 5-12% of Ce is replaced by Cu can be used, which can release oxygen at a temperature of below 700° C. In particular, nano Cu—Ceria having about 8% of Cu doping level appear to have high oxygen-storing and release capacity, as is demonstrated in
Other dopants, such as zirconium (e.g., 10-60% of Ce is replaced by Zr) or palladium (e.g., 0.1-5% of Ce is replaced by Pd), can also be used. Other transition metal dopants, such as Hf, Fe, Co, Cr, Zn, Ni, Ti (or their oxides) can also be used. For example, Hf can be used to replace 0.5-20% Ce in nano ceria. Rare earth metal dopants, such as Y and Gd and their oxides, can also be used, as well as those metals useful as catalysts in the water-gas shift (WGR) reaction, such as Pt, Rh, Au, and Ru or their oxides.
The dopant can be incorporated into the oxygen-storing nanoparticles by co-precipitation of precursor solutions of a salt of the dopant metal with cerium-containing precursor solutions. For example, methods for preparing Cu-doped nano ceria, Pd-doped nano ceria, and Zr-doped nano ceria, are disclosed in International patent application publications WO2010045484, WO2010062694 and U.S. Pat. No. 6,449,163, the disclosures of all of which are incorporated by reference herein in their entireties. For low levels of doping, e.g., 0.01-5% of transition metal dopant in nano ceria, impregnation of the dopants onto the nano ceria can also be used.
Approximately 1 wt % loss of nano Cu—CeO2 (in stage 3) from
As a comparison with
The lower temperature and forgiving requirement for the atmosphere for thermal reduction of the oxygen-storing nanoparticles (e.g., ceria or doped nano ceria) can enable the H2 or CO production process to utilize lower grade heat, such as the exhaust or flue gas produced from industrial process (from power plants, chemical plants, petrochemical plants, etc. that produces waste heat at low temperatures such as 700° C. or lower). Furthermore, conducting the reduction of the oxygen-storing nanoparticles at a lower temperature, such as below 550° C. or below 400° C. can reduce, inhibit, or avoid crystal growth or coarsening at higher temperatures, which negatively impacts the oxygen storage capacity of the material and hinders reuse of the oxygen-storing nanoparticles. As shown in
The heat source 160 can include any suitable heat source, as described herein. For example, the heat source can include a solar concentration device or other heat generation devices. A solar generation device can receive solar radiation 163. For example, the solar radiation can be received through a window 161, which can include a window of any suitable transparent material such as a quartz window 161. The solar radiation 163 can concentrate the solar radiation using any suitable device. For example, the solar radiation 163 can be concentrated using a compound parabolic collector (CPC) 162. Additionally or alternatively, suitable devices for concentration of solar radiation can include enclosed troughs, Fresnel reflectors, Dish Stirling, and solar power towers.
In some embodiments, during the oxygen evolution half-cycle, a purge gas 126 can be introduced from the inlet(s) 115 to reduce oxygen-storing compound nanoparticles 105. During the fuel production half cycle, the reduced oxide can be contacted with a gas 125 (CO2, H2O or a mixture thereof) introduced from the inlet(s) 115. The reaction product of the reduced oxygen-storing compound nanoparticles with the gas can include a fuel 130 (e.g. H2, CO, or a mixture thereof) to be released from outlet 120.
In some embodiments, the reduction and oxidation of ceria in the presence of carbon dioxide and water vapor can yield carbon monoxide and molecular hydrogen. Mesoporous monolithic ceria can be used to realize such reactions, and the shrinking of particle size and the addition of dopants can reduce the high temperatures required to achieve reduction of carbon dioxide and water vapor. Thremogravimetric analysis (TGA) and a gas chromatography (GC)/mass spectrometry (MS) setup can be used to analyze the reduction of carbon dioxide and water vapor.
Cerium, classified as a rare-earth metal, can be more abundant than other rare-earth metals. Its abundance in the earth's crust can match that of copper. Cerium can have a density that is greater in the liquid state rather than the solid state. Like water, solid cerium can float in liquid cerium. Cerium (IV) oxide can have the formula CeO2. Cerium (IV) oxide can exhibits a cubic fluorite lattice structure, space group Fm3m.
A different oxide of cerium, cerium (III) oxide, can be known as cerium sesquioxide. This material can have the formula Ce2O3, which can alternatively be represented as CeO1.5.
Ceria can be applied, for example, in three-way catalytic converters (TWCs). Such devices can be standard in automobiles. TWCs can be relatively complex devices that can incorporate cerium oxide as well as well as aluminum and/or zirconium. In some embodiments, they can be doped with small amounts of platinum, palladium, and/or rhodium. TWCs can catalyze three distinct reactions: the oxidation of carbon monoxide to carbon dioxide, the oxidation of un-combusted small hydrocarbons into carbon dioxide and water, and the reduction of various nitrogen oxides to molecular nitrogen and molecular oxygen. These reactions can act to clean the raw exhaust fumes of an automobile, changing more harmful gasses into less harmful ones.
Ceria can have high mobility and storage capacity of oxygen within the lattice, and the cerium cations can change oxidation states between +3 and +4 relatively easily. This can be evidenced in the following reaction:
CeO2→CeO2-δ+δ/O2 (1a)
Ceria can be heated to realize reaction (1a). With heat treatment, ceria can reduce and expel oxygen. This can be accomplished in a continuously-refreshing oxygen-free atmosphere to drive the equilibrium of the reaction to the right. If δ=0.5, then the product can be the cerium sesquioxide. In CeO2, the oxidation state of oxygen can be −2. When molecular oxygen forms, each oxygen atom can leave behind two electrons. These electrons can serve to reduce cerium, which can shift from a +4 oxidation state to a +3 oxidation state. The cubic fluorite structure of ceria can be retained for much of the partial reduction.
Reaction (1a) can also be expressed in Kröger-Vink notation as follows:
OOx+2CeCex→1/2O2(g)+VO″+2Ce′Ce (1b)
In this notation, an oxygen and two cerium atoms can occupy their appropriate places in the lattice structure on the reactant side. On the product side, half a unit of molecular oxygen can form, leaving an oxygen vacancy that can have a relative +2 charge. The two cerium atoms can take on a reduced charge, −1 relative to the reactant side.
Partially reduced ceria can be exposed to molecular oxygen, and the ceria can adsorb the molecular oxygen into its lattice structure. This process can represent the oxidation of ceria, the reverse of reaction (1a). Additionally, partially reduced ceria can oxidize in the presence of alternative oxidants. The oxidation of ceria can bring about the reduction of both carbon dioxide and water, as demonstrated by the following reactions:
CeO2-δ+δCO2→CeO2+δCO (2a)
CeO2-δ+δH2O→CeO2+δH2 (3a)
The reduction of carbon dioxide can yield carbon monoxide and oxidized ceria. The reduction of water can yield molecular hydrogen and oxidized ceria. Reactions (1a), (2a), and (3a) can describe the process fuel production from thermochemical cycles, an exciting developing technology. Additionally or alternatively, other suitable metals can be used, as described herein. Reactions (1a), (2a), and (3a) can be expressed for any suitable metal (M) as follows:
1/δMO2→1/δMO2-δ+1/2O2(g) (1c)
CO2(g)+1/δMO2-δ→1/δMO2+CO(g) (2b)
H2O(g)+1/δMO2-δ→1/δMO2+H2(g) (3b)
When fossil fuels are burned, carbon dioxide and water can be released.
The Fischer-Tropsch process can convert molecular hydrogen and carbon monoxide into alkane fuels as shown in the following reaction:
(2n+1)H2+nCO→CnH(2n+2)+nH2O (4)
This can be a well-understood and efficient process. Both coal and biomass can be used as feedstocks for this process in non-ideal conditions. The metal-oxide thermochemical cycle can eliminate the need for such feedstocks because it can produce the necessary reactants directly from carbon dioxide gas and water vapor.
The high temperatures used for the reduction of ceria can be achieved by solar means such as the solar generation device heat source 160. Carbon dioxide can be sequestered from the atmosphere, converted to carbon monoxide through a solar-driven metal-oxide thermochemical cycle, subsequently converted to an alkane liquid fuel via the Fischer-Tropsch process, and combusted to provide energy. The cycle can continue, all driven by the sun. The solar-driven metal-oxide thermochemical cycle can enable such a continuous cycle.
Referring to
Catalysis of gas molecules can occur on the surface of metal oxides. In an exemplary embodiment of the devices described herein, the ceria can be mesoporous but monolithic. Particles that are smaller can have a higher ratio of surface area to volume. Carrying out the aforementioned process using ceria nanoparticles (rather than monolithic ceria) can increase the effectiveness of the reaction. Additionally or alternatively, dopants can affect the ceria system. For example, copper, palladium, and/or zirconia dopants can stabilize the ceria so that it can be further reduced and/or resist coarsening effects that could merge the nanoparticles. Either or both of the size reduction of the ceria and the addition of dopants can lower the temperature at which the aforementioned thermochemical cycle can operate, which can increase its commercial viability. For purpose of illustration and not limitation, the reactor temperature can be 900° C. or less, for example, 700-800° C.
As described herein, the aforementioned devices and/or processes can use any suitable catalyst, including but not limited to the following catalysts. For purpose of illustration and not limitation, commercial micron-sized ceria can be used as a catalyst. This catalyst can behave similarly to mesoporous monolithic ceria, and it can be used as a control. Additionally or alternatively, nanoscale ceria can be used as a catalyst. Nanoscale ceria can show improved catalysis due to its increased surface area. It also can coarsen at temperatures above 500° C. This coarsening can be how larger nanoparticles are accessed. Additionally or alternatively, copper-doped nano ceria can be used as a catalyst. Doping of ceria can increase its oxygen storage capacity or ionic conductivity. For example, 8% copper can be better than greater or lesser amounts of copper in the ceria system. Additionally or alternatively, palladium-doped nano ceria can be used as a catalyst. Additionally or alternatively, zirconia-doped ceria nanoparticles can be used as a catalyst. For example, the addition of zirconia to ceria can stabilize the crystallite size at higher temperatures. For purpose of illustration and not limitation,
In addition to the application of nano ceria catalysts for the solar-driven fuel production using thermochemical cycles, the subject matter disclosed herein can be applied to other technologies. For example and not limitation, the subject matter can be used for hydrogen fuel production. For example, hydrogen fuel can be produced using temperatures in excess of 1000° C. Additionally or alternatively, the subject matter can be adapted to study the water-gas shift reaction (simultaneous oxidation of carbon monoxide and reduction of water).
Technically, reactions (2a) and (3a) (the reduction of carbon dioxide and water) are not catalyzed reactions because they use up the partially reduced ceria, and, when the ceria is used up, the reaction is over. Strictly speaking, a reagent cannot be a catalyst if it is consumed in a reaction. If reactions (1a) and (2a) are added together, however, the result can be reaction (5), which can represent a catalytic system.
The steps of the catalytic system can be separated by a thermochemical cycle in which the catalyst is regenerated. Similarly, reactions (1a) and (3a) can be added to yield reaction (6).
Reactions (5) and (6) can represent the total systems for carbon monoxide and hydrogen fuel production, respectively.
Cerium (III) nitrate hexahydrate Ce(NO3)3.6H2O 99.5%, hexamethylenetetramine (HMT) 99+%, copper (III) nitrate demipentahydrate Cu(NO3)3.2.5H2O 98%, palladium (II) nitrate hydrate Pd(NO3)2.xH2O 99+%, and zirconyl chloride octahydrate ZrOCl2.8H2O 99% can be commercially available, for example, they can be purchased from Alfa Aesar and used without further purification. Purified water can be prepared to 18 MΩ-cm, for example, with a commercially available Barnstead Nanopure Infinity system.
Nano ceria can be prepared according to the following exemplary method: 250 mL of aqueous 0.0375 M Ce(NO3)3.6H2O can be prepared and stirred. Separately, and optionally simultaneously, 250 mL of aqueous 0.5 M HMT can be prepared and stirred. After a suitable period of time, for example, thirty minutes, of independent stirring, the solutions can be combined and stirred for a suitable period of time, for example, 16 hours. The solution then can be centrifuged, for example, at 10° C. at 12 krpm for two hours. The supernatant can be discarded, and the solid mass can be left to dry in air, for example, overnight. The solid then can be ground, for example, mechanically ground with a mortar and pestle. This sample can be referred to as nano ceria PR-III-23-A. The aforementioned amounts, time periods, temperatures, and speeds can be adjust by up to −50%, depending on the circumstances.
Copper-doped nano ceria can be prepared according to the following exemplary method: 200 mL of aqueous 0.040 M Ce(NO3)3.6H2O can be prepared and stirred. Separately, and optionally simultaneously, 200 mL of aqueous 0.5 M HMT can be prepared and stirred. After thirty minutes of independent stirring, the solutions can be combined and stirred for another thirty minutes. 40 mL of 0.0375 M Cu(NO3)3.2.5H2O can be quickly prepared (e.g., within two minutes +50%) and stirred, and then it can be added to the cerium/HMT solution and stirred for ten minutes. The combined solution then can be added to a water-jacket beaker heated with a circulator bath and allowed to mix for 3 hours at 40° C. The heater then can be turned off and the mixture can be stirred for another eighteen hours. The solution then can be centrifuged at 10° C. at 12 krpm for two hours. The supernatant can be discarded, and the solid mass product can be dried in air at room temperature overnight, after which it can be mechanically ground with a mortar and pestle. This sample can be referred to as 8% Cu-ceria (HS-I-19-A). The percentage can refer to the calculated molar percent of copper cations: [nCu/(nCu+nCe)]*100%. ICP studies can be carried out, and they can suggest that the heating of the solution can have no effect. In any case, the ICP studies can indicate an actual copper cation percentage of 7.8%, which can be close to the calculated value based on starting materials. The aforementioned amounts, time periods, temperatures, and speeds can be adjusted by up to ±50%, depending on the circumstances.
Palladium-doped nano ceria can be prepared according to a similar exemplary method. Three solutions can be independently prepared and stirred for 30 minutes: 200 mL of aqueous 0.0375 M Ce(NO3)3.6H2O, 40 mL 0.0042 M Pd(NO3)2.xH2O, and 200 mL 0.5 M HMT. After thirty minutes of independent stirring, all three solutions can be combined and stirred for another fifteen minutes. The combined solution then can be added to a water-jacket beaker heated with, for example, a circulator bath and allowed to mix for three hours at 85° C. The heater then can be turned off and the mixture can be stirred for another eighteen hours. The solution then can be centrifuged at 10° C. at 12 krpm for two hours. The supernatant can be discarded. The solid product can be dried in air at room temperature overnight, ground, for example, with a mortar and pestle, and calcined at 400° C. for three hours. This sample can be referred to as 1% Pd-ceria (HS-I-21-B), and the percentage can refer to the calculated molar percent of palladium cations, which can be calculated in the same way as the copper sample. The aforementioned amounts, time periods, temperatures, and speeds can be adjusted by up to ±50%, depending on the circumstances.
Zirconia-ceria nanoparticles can be prepared based on the method described in commonly assigned International Patent Application No. PCT/US03/03393, the disclosure of which is incorporated herein by reference in its entirety. Separately, and optionally simultaneously, 400 mL of aqueous 0.0375 M Ce(NO3)3.6H2O, 400 mL of aqueous 0.0375 M ZrOCl2.8H2O, and 800 mL of aqueous 0.5 M HMT can be prepared and stirred. After thirty minutes of independent stirring, the solutions can be combined and stirred for 20 hours. The solution then can be centrifuged at 10° C. at 12 krpm for two hours. The supernatant can be discarded. The solid product can be dried in air at room temperature overnight, and then it can be ground, for example, with a mortar and pestle. The powder then can be heated in air. A ramping rate of 100° C./hour for both heating and cooling can be used, and the temperature can be held at a peak of 800° C. for one hour. The sample can be referred to as CZ-50/50 HS-I-23-B. The aforementioned amounts, time periods, temperatures, and speeds can be adjusted by up to +50%, depending on the circumstances.
Materials can be characterized by x-ray diffraction (XRD), which can be conducted on a commercially available Inel XRG 3000 diffractometer with a curved detector using Cu—K radiation, for example. Data work-up can be done with commercially available MDI JADE software version 2010, for example. These exemplary software packages can use whole-pattern fitting, which can mean that iterations of calculated diffraction patterns can be compared to the experimental pattern until a matching lattice parameter and crystallite size can be reached. The standard reference for lattice parameter can be taken from the Crystallography Open Database (COD ID: 9009008), for example, and the standard reference for large crystallite size can be a scan of the micron-sized Alfa Aesar CeO2, for example.
TGA can be the measurement of mass over a range of temperatures. For purpose of illustration and not limitation, TGA studies can be completed on a commercially available Neitzsch STA 449 F3 Jupiter thermogravimetry apparatus. Alumina sample holders can be used throughout. The thermogravimetric chamber can have two scales, one of which can be left with an empty alumina sample holder for internal calibration. The operative scale can be typically loaded with 60-100 mg of material (or left blank for external calibration). There can be a flow of protective nitrogen gas that can enter near the bottom of the chamber and an equal flow of a purge gas that can enter near the top of the chamber. The purge gas can be any suitable gas, for example, either nitrogen or carbon dioxide. Additionally, there can be an additional side gas inlet used for water vapor experiments. For example and not limitation, pure 100% N2 and pure 100% CO2 tanks can be used throughout. Additionally, to introduce water vapor, a separate nitrogen line can be bubbled through water at room temperature, allowed to equilibrate, and introduced into the thermogravimetry chamber at appropriate times. Shaded areas of TGA plots can indicate CO2 or H2O vapor flow; non-shaded areas can have just N2 flow. In general, the change of mass in ceria can corresponds to the expelling of molecular oxygen, and the reabsorption of oxygen atoms from either carbon dioxide or water. The possibility of physical adsorption, in addition to the occurrence of the aforementioned chemical reactions, is discussed below.
Additionally or alternatively, accompanying TEM studies can be undertaken to visually check for any potential changes in crystallite size or morphology. For example and not limitation, dilute suspensions of ceria can be made in ethanol (˜2 mg/mL) and drop-cast onto carbon film on 300-mesh copper grid, which can be commercially available from Electron Microscopy Sciences. For purpose of illustration and not limitation, a commercially available JEOLTEM machine can be used to produce TEM images. Measurements of particle diameter can be accomplished, for example, with commercially available Image-J software.
The surface-adsorbed species can be not visible by TEM or XRD. For purpose of illustration and not limitation, a series of experiments can test the size and morphology of ceria samples before and after overnight 400° C. calcination, and these experiments can find virtually no difference between the two groups. For example and not limitation, TEM studies on commercially available micron CeO2 (e.g., Cerium (IV) oxide CeO2 99.99% from Alfa Aesar, advertised as 14 micron powder) can confirm that such ceria can have a crystallite size that can be in excess of 100 nm, with heat annealing at 400° C. having no significant effect on particle size or morphology.
TGA cycling of nanoparticles with water vapor can indicate that the reoxidation of ceria with water can be enhanced at room temperature (much like reoxidation with carbon dioxide). Raising the temperature under a water vapor atmosphere can result in reversible weight loss similar to
To further confirm the proposed reduction and oxidation reactions, the following gaseous products can be directly detected: carbon monoxide and hydrogen. Oxygen also can be detected during heating steps. For purpose of illustration and not limitation, for direct detection studies, the TGA gas outlet can be connected to either a micro gas chromatography (GC) unit and/or mass spectrometry (MS) set up such as a commercially available Agilent 5973 Network Mass Selective Detector Spectrometer. The GC can have moderate sensitivity and can sample the gas flow every two minutes. The MS can have good sensitivity and can sample the gas flow on a sub-second frequency.
For example and not limitation, TGA runs (similar to
For purpose of illustration and not limitation, TGA runs can be set up with MS monitoring. Carbon monoxide and nitrogen can have the same mass, so helium can be used as the inert gas. Helium can be a poor purge gas (which can be due to its low mass). Additionally or alternatively, argon can be used as the inert gas. MS measurements can be problematic because carbon dioxide can degrade to carbon monoxide during the spectrometry process, so even a stream of pure carbon dioxide will show carbon monoxide detection. Additionally, very light gasses can sometimes not be detected by MS. For example, a 0.1% hydrogen in nitrogen mixture can be detected as nitrogen. As another example, with a flow mixture of 50% helium in carbon dioxide, only the carbon dioxide can be detected by MS, although the MS will detect the helium after a thorough purge with pure helium. TGA cycling with carbon dioxide can show disappointing results: no oxygen can be observed upon heating, and no excess carbon monoxide can be observed upon exposure to carbon dioxide, both in helium and argon carrier gas.
For purpose of illustration and not limitation, GC and MS monitoring can fail to detect O2, CO, and/or H2 due to a gas flow mixing issue or a concentration issue in the TGA. For example, a separate experiment can be set up with a reactor chamber and 1500 mg of copper-doped nano ceria. The ceria can be heated up and cooled in an argon atmosphere, then the reaction chamber can be sealed. Carbon dioxide can be introduced with a syringe, and then the gas in the chamber cab be analyzed by GC. The quantities and volumes can be well beyond the detection limit of the GC. The GC can fail to detect CO.
Direct detection of ceria thermocycling products can be achieved using furnaces, MS, and GC. Sample sizes can range from 250-1000 mg, which can be greater than the 100 mg sample sizes considered herein but less than the 1500 mg sample of copper-doped nano ceria considered herein. MS can be used for the detection of hydrogen, and GC can be used for the detection of carbon monoxide. Additionally, sampling of an outlet gas stream can be problematic for gas detection, for example, because MS can be designed for direct injection of a sample. MS detection can prefer high mass gasses. The preference can be due to gas mixing in the thermogravimetry chamber, gas flow through the tubing system, gas intake at the MS inlet, or the MS itself. Detection of small masses can be enhanced with direct injection, which can bypass the potential gas mixing concerns.
Direct detection of gasses can be achieved on a larger scale. For example and not limitation, several grams of ceria catalyst can be synthesized and tested in a packed-bed reactor. The sample can be heated and cooled in inert gas, then sealed. A small amount of oxidant gas can be injected into the sealed chamber. The gas sample can be allowed to react, then can be directly injected into a GC/MS setup to detect the desired product, for example, hydrogen or carbon dioxide. This process can solve the problem of direct detection and support the results obtained based on TGA data.
The TGA cycles discussed herein can demonstrate that nano ceria interacts with oxidant gases differently than micron ceria. This result can agree with the observation that the surface of nano ceria can be different from the surface of micron ceria. It can be possible, with slight changes in temperatures, materials, and reactor conditions, which the solar-driven thermochemical fuel cycle can work at lower temperatures.
The foregoing merely illustrates the principles of the disclosed subject matter. Various modifications and alterations to the described embodiments will be apparent to those skilled in the art in view of the disclosure herein. It will thus be appreciated that those skilled in the art will be able to devise numerous methods which, although not explicitly shown or described herein, embody the principles of the disclosed subject matter and are thus within its spirit and scope of the appended claims.
Claims
1. A method for preparing a fuel from an oxygen-storing compound in the form of nanoparticles, comprising:
- heating the nanoparticles at a first temperature to release an amount of oxygen, thereby producing a reduced oxide compound; and
- exposing the reduced oxide compound to a gas at a second temperature to produce the fuel, wherein the gas is selected from the group consisting of carbon dioxide and water vapor.
2. The method of claim 1, further comprising selecting the second temperature to be less than the first temperature.
3. The method of claim 1, further comprising selecting the first temperature to be about 700° C. or lower.
4. The method of claim 1, further comprising selecting the first temperature to be about 450° C. or lower.
5. The method of claim 1, further comprising selecting the first temperature to be about 150° C. to about 300° C.
6. The method of claim 1, wherein the fuel comprises at least one of carbon monoxide and molecular hydrogen.
7. The method of claim 1, wherein the oxygen-storing compound comprises cerium oxide.
8. The method of claim 1, wherein the oxygen-storing compound comprises cerium oxide doped with a transition metal or an oxide thereof.
9. The method of claim 1, wherein the oxygen-storing compound comprises a cerium oxide doped with a rare earth metal or an oxide thereof.
10. The method of claim 8, wherein the transition metal comprises a metal selected from the group consisting of Cu, Zr, and Pd.
11. The method of claim 8, wherein the transition metal comprises a metal selected from the group consisting of Hf, Fe, Co, Cr, Zn, Ni, Au, Ti, Pt, Rh, and Ru.
12. The method of claim 10, wherein the transition metal comprises Cu such that Cu replaces about 5% to about 10% of cerium in the cerium oxide.
13. The method of claim 12, wherein the Cu replaces about 8% of cerium in the cerium oxide.
14. The method of claim 1, wherein the average size of the nanoparticles of the oxygen-storing compound is about 2 to about 15 nm.
15. A system for preparing a fuel using nanoparticles of an oxygen-storing compound and a gas selected from the group consisting of carbon dioxide and water vapor, comprising:
- a reactor adapted to receive nanoparticles of the oxygen-storing compound in a predetermined location therein and the gas through a gas intake;
- a heater adapted to heat the oxygen-storing nanoparticles to a first temperature to reduce the nanoparticles to form a reduced oxygen-storing compound;
- wherein the gas intake is positioned to deliver the gas to contact the reduced oxygen-storing compound at a second temperature, thereby converting at least a portion of the gas to the fuel.
16. The system of claim 15, wherein the fuel comprises at least one of carbon monoxide and molecular hydrogen.
17. The system of claim 15, wherein the heater is configured to deliver heat having a maximum temperature of about 450° C.
18. The system of claim 17, wherein the heater is coupled with a heat source having a maximum temperature of about 450° C. or lower.
19. The system of claim 17, wherein the heat source is waste heat from an industrial process.
20. The system of claim 17, wherein the heater is coupled with a solar concentration device.
21. The system of claim 15, wherein the oxygen-storing compound comprises cerium oxide.
22. The system of claim 15, wherein the oxygen-storing compound comprises cerium oxide doped with a transition metal or an oxide thereof.
23. The system of claim 21, wherein the transition metal comprises a metal selected from the group consisting of Cu, Zr, and Pd.
24. The system of claim 15, wherein the average size of the nanoparticles of the oxygen-storing compound is about 2 to about 15 nm.
25. The system of claim 15, further comprising a support structure having at least one flow channel having a gas-permeable wall, the oxygen-storing nanoparticles loaded on the support structure.
Type: Application
Filed: Jan 21, 2014
Publication Date: May 15, 2014
Applicant: The Trustees of Columbia University in the City of New York (New York, NY)
Inventor: Siu-wai Chan (Demarest, NJ)
Application Number: 14/160,234
International Classification: C10K 3/02 (20060101);