OPTICAL CONNECTOR, OPTICAL CONNECTING STRUCTURE AND METHOD OF MANUFACTURING OPTICAL CONNECTOR
An optical connecting member realizes an optical connecting between a multi-core fiber and a plurality of single-core fibers by a waveguide part which connects a first end face and a second end face. With the optical connecting member, a connected end which is connected to the first end face is a straight-line portion that is orthogonal to the first end face in each of the plurality of waveguide parts. In addition, a diverged end which is diverged to the second end face is a straight-line portion that is orthogonal to the second end face. Consequently, light that has passed through the waveguide parts is emitted from the first end face and the second end face substantially perpendicularly to the faces, thereby enabling optical connecting loss to be favorably inhibited.
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The present invention relates to an optical connecting member for efficiently connecting an optical component such as a plurality of single-core fibers to an optical element such as a multi-core fiber which can be suitably applied to an optical communication system, as well as to an optical connecting structure of the foregoing optical connecting member and a method of manufacturing the foregoing optical connecting member.
BACKGROUND ARTConventionally, in order to provide the fiber to the home (FTTH) service which enables the optical communication between one transmitter station and a plurality of subscribers, a so-called passive optical network (PON) system in which the respective subscribers share one optical fiber by interposing a multiple-stage optical splitter has been realized. Nevertheless, the PON system entails technical problems such as congestion control and securement of a receiver dynamic range against the increase in transmission capacity in the future.
As one means for resolving the foregoing technical problems, migration to the single star (SS) system can be considered. Upon migrating to the SS system, since the number of fiber cores will increase on the station side in comparison to the PON system, realization of ultrafine and ultrahigh density optical cables is essential on the station side. As optical fibers for achieving such ultrafine and ultrahigh density optical cables, for instance, preferably used may be a multi-core fiber comprising a plurality of cores in a single clad.
As such multi-core fiber, for instance, the optical fiber disclosed in Patent Literature 1 includes seven or more cores disposed two-dimensionally in the cross section thereof. Moreover, for instance, Patent Literature 2 discloses an optical fiber in which a plurality of cores are arranged in parallel in a straight line, and describes that the connecting of the optical waveguide part and the semiconductor optical integrated element is facilitated.
CITATION LIST Patent Literature
- Patent Literature 1: Japanese Unexamined Patent Application Publication No. H05-341147
- Patent Literature 2: Japanese Unexamined Patent Application Publication No. H10-104443
Nevertheless, the actual condition is that a network resource; for instance, standard optical equipment or the like, which is envisioned as the object to be connected to the foregoing multi-core fiber having a plurality of cores, is configured on the premise of being connected to the station via a single-core fiber. Thus, the connecting configuration of the multi-core fiber and a plurality of single-core fibers is important, and optical connecting means having a simple configuration and capable of inhibiting connecting loss is being demanded.
The present invention was devised in order to resolve the foregoing problems, and an object of this invention is to provide an optical connecting member capable of efficiently connecting, with a simple configuration, an optical element such as a multi-core fiber having a plurality of cores, and an optical component such a plurality of single-core fibers, and an optical connecting structure for connecting the foregoing optical connecting member and an optical element or the like.
Solution to ProblemIn order to achieve the foregoing object, the optical connecting member according to the first aspect of the present invention is an optical connecting member for connecting an optical element including a plurality of optical input/output (I/O) parts respectively having optical axes that are parallel to each other, to other optical component, and comprises a main body part having a first end on the optical element side and a second end on the other optical component side, and a plurality of waveguide parts disposed in the main body part and extending so as to connect the first end and the second end. With this optical connecting member, the plurality of waveguide parts are arrayed so as to correspond to an array of the plurality of optical I/O parts and respectively have straight-line portions which are parallel to each other at the first end.
The optical connecting member according to this first aspect realizes the optical connecting between an optical element such as a multi-core fiber and an optical component such as a plurality of single-core fibers by using a waveguide part which connects a first end and a second end. With this optical connecting member, the plurality of waveguide parts are arrayed so as to correspond to an array of the plurality of optical I/O parts and respectively have straight-line portions which are parallel to each other at the first end. Consequently, since the optical axis of the plurality of waveguide parts becomes parallel to each other on the first end side, the optical axis of the optical connecting member and the optical axis of the optical element such as a multi-core fiber can be matched easily, and optical connecting loss can be favorably inhibited. Moreover, with this optical connecting member, since each of the plurality of waveguide parts comprises a region which becomes parallel to each other on the first end side, it is possible to maintain the parallelism of the waveguide parts even in cases where the connecting face of the optical connecting member is polished to a certain degree in order to obtain a favorable connecting face.
With the optical connecting member according to the foregoing first aspect, the plurality of waveguide parts may be arrayed two-dimensionally so as to correspond to a two-dimensional array of the plurality of optical I/O parts at the first end.
With the optical connecting member according to the foregoing first aspect, the plurality of waveguide parts may arrayed one-dimensionally so as to correspond to an array of the other optical component and respectively have straight-line portions which are parallel to each other at the second end. In the foregoing case, since the optical axis of the plurality of waveguide parts becomes parallel to each other on the second end side, the optical axis of the optical connecting member and the optical axis of the optical component such as a plurality of single-core fibers can be easily matched, and optical connecting loss can be favorably inhibited. Moreover, with this optical connecting member, since each of the plurality of waveguide parts comprises a region which becomes parallel to each other on the second end side, it is possible to maintain the parallelism of the waveguide parts even in cases where the connecting face of the optical connecting member is polished to a certain degree in order to obtain a favorable connecting face.
With the optical connecting member according to the foregoing first aspect, the main body part may include a plurality of through-holes having an inner diameter which is substantially equal to an outer diameter of each of the plurality of waveguide parts, and the plurality of waveguide parts may be respectively housed and fixed in the plurality of through-holes. In the foregoing case, the plurality of waveguide parts may be respectively formed of a single-core fiber having a cladding diameter which is equal to a distance between the plurality of optical I/O parts. For example, when the optical element is a multi-core fiber, the core array of the multi-core fiber is normally formed so that the inter-core distance becomes equal. Accordingly, based on the foregoing configuration, a first end in which the waveguide parts are arrayed similar to the core array of the multi-core fiber can be easily obtained.
With the optical connecting member according to the foregoing first aspect, the plurality of waveguide parts may also be respectively formed by filling a fluid, which has a higher refractive index than the main body part, in the plurality of through-holes formed in the main body part. Moreover, the plurality of waveguide parts may also be each formed by coating an optical reflective film on an inner wall of each of the plurality of through-holes formed in the main body part. In both of the foregoing cases, waveguide parts with inhibited optical connecting loss can be easily configured.
With the optical connecting member according to the foregoing first aspect, the first end may have a cylindrical shape. In the foregoing case, upon fixing the optical element such as a multi-core fiber to a general-purpose cylindrical ferrule, an end face of the optical element such as a multi-core fiber and an end face of the optical connecting member can be easily connected via a sleeve. Moreover, the second end may be provided with a guide part for connecting to the other optical component so that an optical axis of the other optical component and an optical axis of each of the plurality of waveguide parts at the second end coincide with each other.
With the optical connecting member according to the foregoing first aspect, end faces of the waveguide parts may be arrayed at regular intervals at the first end. In the foregoing case, for example, when the optical element is a multi-core fiber, the core array of the multi-core fiber is normally configured as a two-dimensional array so that the inter-core distance becomes equal. Accordingly, the connecting of the multi-core fiber is facilitated by forming the first end configured as described above.
Moreover, in order to achieve the foregoing object, the optical connecting member according to the first aspect of the present invention is an optical connecting member for connecting a multi-core fiber having a plurality of cores, and a plurality of single-core fibers, and comprises a main body part including a first end face which is connected to an end face of the multi-core fiber, a second end face which is diverged to the plurality of single-core fibers, and a plurality of waveguide parts which extend so as to connect the first end face and the second end face. With this optical connecting member, each of the plurality of waveguide parts is a straight-line portion in which at least an end connected with the first end face is orthogonal to the first end face.
This optical connecting member realizes the optical connecting between a multi-core fiber and a plurality of single-core fibers by using a waveguide part which connects a first end face and a second end face. With this optical connecting member, each of the plurality of waveguide parts is a straight-line portion in which at least an end connected with the first end face is orthogonal to the first end face. Consequently, light that has passed through the waveguide parts is emitted from the first end face and the second end face substantially perpendicularly to the faces, and thereby it is possible to easily match the optical axis of the multi-core fiber and the plurality of single-core fibers at the connecting part, and favorably inhibit optical connecting loss.
Moreover, in order to achieve the foregoing object, the optical connecting member according to the second aspect of the present invention is an optical connecting member for connecting an optical element including a plurality of optical I/O parts respectively having optical axes that are parallel to each other, to other optical component, and comprises a main body part having a first end on the optical element side and a second end on the other optical component side, a plurality of waveguide parts disposed in the main body part and extending so as to connect the first end and the second end, and a first fixing component for retaining one end of each of the plurality of waveguide parts at the first end. With this optical connecting member, the first fixing component internally fixes the plurality of waveguide parts so that the plurality of waveguide parts are parallel to each other.
The optical connecting member according to this second aspect realizes the optical connecting between an optical element such as a multi-core fiber and an optical component such as a plurality of single-core fibers by using a waveguide part which connects a first end and a second end. With this optical connecting member, the first fixing component fixes the plurality of waveguide parts so that the plurality of waveguide parts are parallel to each other on the first end side. Consequently, since the optical axis of the plurality of waveguide parts becomes parallel to each other on the first end side, the optical axis of the optical connecting member and the optical axis of the optical element such as a multi-core fiber can be matched easily, and optical connecting loss can be favorably inhibited. Moreover, with this optical connecting member, since each of the plurality of waveguide parts comprises a region which becomes parallel to each other on the first end side, it is possible to maintain the parallelism of the waveguide parts even in cases where the connecting face of the optical connecting member is polished to a certain degree in order to obtain a favorable connecting face.
With the optical connecting member according to the foregoing second aspect, the first fixing component may fix the plurality of waveguide parts so that the plurality of waveguide parts are arrayed two-dimensionally at the first end. In the foregoing case, it is easy to cause the array of the optical I/O parts of an optical element such as a multi-core fiber, which is normally configured in a two-dimensional array, and the array of the waveguide parts of the optical connecting member to correspond.
With the optical connecting member according to the foregoing second aspect, the first fixing component may include a guide part for connecting to the optical element so that an optical axis of each of the plurality of optical I/O parts of the optical element and an optical axis of one end of each of the plurality of waveguide parts coincide with each other. In the foregoing case, since the first fixing component for fixing the waveguide parts includes a guide part for matching the optical axes, the optical axis of the optical element and the optical axis of the waveguide parts can be easily matched.
The optical connecting member according to the foregoing second aspect may further comprise a second fixing component for retaining another end of each of the plurality of waveguide parts at the second end. In the foregoing case, the second fixing component fixes the plurality of waveguide parts at the second end so that the plurality of waveguide parts are parallel to each other. Consequently, since the optical axis of the plurality of waveguide parts becomes parallel to each other also on the second end side, the optical axis of the optical connecting member and the optical axis of the optical element such as a plurality of single-core fibers can be matched easily, and optical connecting loss can be favorably inhibited. Moreover, with this optical connecting member, since each of the plurality of waveguide parts comprises a region which becomes parallel to each other on the second end side, it is possible to maintain the parallelism of the waveguide parts even in cases where the connecting face of the optical connecting member is polished to a certain degree in order to obtain a favorable connecting face.
With the optical connecting member according to the foregoing second aspect, the second fixing component may fix the plurality of waveguide parts so that the plurality of waveguide parts are arrayed one-dimensionally at the second end. In the foregoing case, it is easy to cause the array of the optical I/O parts of an optical component such as a plurality of single-core fibers, which is normally configured in a one-dimensional array, and the array of the waveguide parts of the optical connecting member to correspond.
With the optical connecting member according to the foregoing second aspect, the second fixing component may include a guide part for connecting to the other optical component so that an optical axis of the other optical component and an optical axis of another end of each of the plurality of waveguide parts coincide with each other. In the foregoing case, since the second fixing component for fixing the waveguide parts includes a guide part for matching the optical axes, the optical axis of the optical component and the optical axis of the waveguide parts can be easily matched.
With the optical connecting member according to the foregoing second aspect, the first or second fixing component may be a component for use in insert molding. In the foregoing case, it is possible to easily produce an optical connecting member in which the positioning of the first or second fixing component in the main body part has been performed with precision.
With the optical connecting member according to the foregoing second aspect, the waveguide parts may be each formed of a single-core fiber having a cladding diameter which is equal to a distance between the plurality of optical I/O parts of the optical element. The core array of an optical element such as a multi-core fiber is normally formed so that the inter-core distance becomes equal. Accordingly, based on the foregoing configuration, waveguide parts which are arrayed in the same manner as the core array of the optical element such as a multi-core fiber can be easily obtained.
With the optical connecting member according to the foregoing second aspect, an end face on the first end side may have a substantial circular shape. In the foregoing case, upon fixing the optical element such as a multi-core fiber to a general-purpose cylindrical ferrule, an end face of the optical element such as a multi-core fiber and the first end of the optical connecting member can be easily connected via a sleeve.
With the optical connecting member according to the foregoing second aspect, end faces of the waveguide parts may be arrayed at regular intervals at the first end. The core array of the optical element such as a multi-core fiber is normally configured as a two-dimensional array so that the inter-core distance becomes equal. Accordingly, the connecting with an optical element such as the multi-core fiber is facilitated by comprising the first end configured as described above.
Moreover, in order to achieve the foregoing object, the optical connecting structure according to the present invention comprises any one of the optical connecting members described above, and an optical element which includes a plurality of optical I/O parts respectively having optical axes that are parallel to each other, and which is connected to the optical connecting member. With this optical connecting structure, the optical element is connected to the optical connecting member so that the plurality of waveguide parts of a first end face on the optical element side of the first end and the plurality of optical I/O parts of the optical element face each other. In the foregoing case, the plurality of optical I/O parts of the optical element may be disposed in point symmetry around a predetermined rotating axis, and connected by adjusting a rotating angle so as to face the plurality of waveguide parts at the first end face. Consequently, the optical element and the optical connecting member can be easily connected.
With the foregoing optical connecting structure, the optical element is a multi-core fiber in which a plurality of cores are surrounded by a common clad, and the multi-core fiber may be retained by an optical ferrule which is fixed by being positioned relative to the optical connecting member by a guide member. In the foregoing case, a restrictive structure for restricting a rotating angle of the multi-core fiber may be provided in the multi-core fiber and the optical ferrule. Consequently, the positioning of the multi-core fiber and the optical connecting member in the rotating direction is facilitated.
With the foregoing optical connecting structure, the optical element is a receiving/emitting element in which a plurality of light receiving/emitting parts are arrayed two-dimensionally, and the optical connecting structure may further comprise a light collection optical system for optically connecting each of the plurality of light receiving/emitting parts of the receiving/emitting element to the plurality of waveguide parts. In the foregoing case, a receiving/emitting element comprising a plurality of light receiving/emitting parts such as with VCSEL can be connected to other optical component upon favorably inhibiting connecting loss.
Moreover, the present invention may also be viewed as a method of manufacturing, via insert molding, the optical connecting member according to the foregoing second aspect. In other words, the manufacturing method of an optical connecting member according to the present invention comprises a step of preparing a plurality of waveguide parts for configuring the optical connecting member and a fixing component for use in insert molding, a step of retaining, in the fixing component, one end of each of the plurality of waveguide parts so that the plurality of waveguide parts becomes parallel to each other, a step of disposing, in a mold, the fixing component and the plurality of waveguide parts each having one end that has been retained by the fixing component, and a step of pouring a predetermined molding material in the mold to perform insert molding.
With this manufacturing method of an optical connecting member, provided is a step of retaining, in the fixing component, one end of each of the plurality of waveguide parts so that the plurality of waveguide parts becomes parallel to each other. The plurality of waveguide parts retained in parallel as described above and the fixing component for fixing the plurality of waveguide parts are disposed in a mold and subject to insert molding. In the foregoing case, the optical connecting member is manufactured by each of the plurality of waveguide parts being fixed with the fixing component so as to be parallel to each other. Consequently, with this manufactured optical connecting member, the optical axis of the plurality of waveguide parts becomes parallel to each other. Thus, the optical axis of the optical connecting member and the optical axis of the optical element such as a multi-core fiber or the optical axis of the optical component such as the plurality of single-core fibers can be easily matched, and the optical connecting loss can be favorably inhibited.
Advantageous Effects of InventionAccording to the present invention, an optical element including a plurality of optical I/O parts, and other optical component can be efficiently connected with a simple configuration.
The preferred embodiments of the optical connecting member and the optical connecting structure are now explained in detail with reference to the appended drawings.
First EmbodimentThe MCF 2 is a fiber in which a plurality of cores (optical I/O parts) are disposed in the same clad so that their mutual optical axes become parallel. Preferably, a plurality of cores of the MCF 2 are disposed so that the inter-core distance thereof becomes equal, respectively. While the core array may be linear one-dimensional array, for instance, the core array is preferably a two-dimensional array such as a triangular lattice or square array.
The MCF 2 of this embodiment is of a triangular lattice array, with one core at the center position of the clad and six cores around the center core at 60° intervals; that is, a total of seven cores are disposed at mutually regular intervals. In other words, the cores of the MCF 2 are disposed in point symmetry around the rotating axis which is positioned at the center. For instance, when there is no center core, a precise triangular lattice array is not formed, but the present invention includes an array that realizes a triangular lattice array upon assuming the existence of the center core.
Meanwhile, the SCFs 3 are fibers, having a core of the same diameter as the MCF 2, and in which the cladding diameter of at least the tip portion is reduced so as to become equal to the inter-core distance of the MCF 2. An MT connector 4 is mounted at the tip of the SCFs 3, and the SCFs 3 are fixed by the MT connector so that the optical axis of the tip portion of the SCFs 3 becomes parallel to each other. A tip face 4a of the MT connector 4 is provided with guide pins 5 for mounting the optical connecting member 1, and the tips of seven SCFs 3 are exposed horizontally in one line at a predetermined pitch according to the number of cores of the MCF 2 between the guide pins 5.
The optical connecting member 1 comprises, as shown in
The first end 13 has a cylindrical shape with the same diameter as the outer diameter of a ferrule 7 into which the MCF 2 has been inserted, and the end face thereof is the first end face 13a having a circular cross section. The length of the first end 13 is, for example, 5 times or more of the core diameter of the MCF 2. Meanwhile, the second end 14 is of a substantial hexahedron shape, and the end face thereof is the second end face 14a having the same shape as the tip face 4a of the MT connector 4.
As with the first end 13, the length of the second end 14 is, for example, 5 times or more of the core diameter of the MCF 2. The second end 14 is provided with fitting holes 16 (guide parts) into which the guide pins 5 of the MT connector 4 are fitted. The intermediate part 15 has a shape which spreads toward the bottom from the first end 13 side to the second end 14 side so as to connect the cylindrical first end 13 and the substantially rectangular second end 14.
More specifically, the waveguide part 12 is configured from SCFs 18 tightly disposed (housed) in through-holes 17 extending in the main body part 11 so as to connect the first end face 13a of the first end 13 and the second end face 14a of the second end 14. The through-holes 17 have an inner diameter which is substantially equal to the outer diameter of the SCFs 18. The SCFs 18 are fibers similar to the SCFs 3, and the cladding diameter thereof is reduced so as to become equal to the inter-core distance of the MCF 2.
Each of the plurality of waveguide parts 12 is a straight-line portion in which a connected end 12A which is connected to the first end face 13a is orthogonal to the first end face 13a. The connected end 12A formed from the straight-line portion at the first end 13 of the plurality of waveguide parts 12 is arrayed so as to become parallel to each other. A diverged end 12B which diverges to the second end face 14a is a straight-line portion which is orthogonal to the second end face 14a. The diverged end 12B formed from the straight-line portion at the second end 14 of the plurality of waveguide parts 12 is arrayed so as to become parallel to each other.
The term “orthogonal” as used in this embodiment shows, for example, that the angle relative to the first end face 13a is within a range of 90 degrees±0.5 degrees, but it is obvious to a person skilled in the art that the foregoing range can be increased or decreased as needed according to the connecting precision by the optical connecting member. The length of the connected end 12A and the diverged end 12B is, for example, five times or more of the core diameter of the MCF 2. The intermediate portion of the waveguide part 12 curves gently along the shape of the main body part 11 between the first end face 13a and the second end face 14a, and joins the connected end 12A and the diverged end 12B.
One end face of the waveguide part 12 is exposed on the first end face 13a so as to cause the core position of the MCF 2 and the core position of the SCFs 18 to correspond, and, as shown in
In other words, as shown in
With the optical connecting member 1 configured as described above, the end face of the MCF 2 fixed by the ferrule 7 and the first end face 13a of the main body part 11 are caused to come into contact in a split sleeve 19 (guide member) in a state where the core position of the MCF 2 and the position of the waveguide parts 12 on the first end face 13a are matched; that is, in a state where the rotating angle is adjusted so that the cores of the MCF 2 and the waveguide parts 12 on the first end face 13a face each other. In addition, by fitting the guide pins 5 into the fitting holes 16 of the second end 14 and causing the tip face 4a of the MT connector 4 and the second end face 14a of the main body part 11 to come into contact, the MCF 2 and the SCFs 3 can be connected via the waveguide parts 12.
Here, with the optical connecting member 1, in each of the plurality of waveguide parts 12, the connected end 12A which is connected to the first end face 13a is a straight-line portion which is orthogonal to the first end face 13a, and the straight-line portions are parallel to each other. Consequently, the MCF 2 and the optical axis in the connecting part of the waveguide part 12 can be matched easily. The diverged end 12B which diverges to the second end face 14a is a straight-line portion which is orthogonal to the second end face 14a, and the straight-line portions are parallel to each other. Consequently, the waveguide parts 12 and the optical axis in the connecting part of the SCFs 3 can also be matched easily. Accordingly, in comparison to cases where light is emitted obliquely from the first end face 13a and the second end face 14a, optical connecting loss can be inhibited favorably.
The foregoing optical connecting member 1 can be formed, for example, via injection molding. In the foregoing case, foremost, as shown in
Next, a plurality of (same number as the number of cores of the MCF2) molding pins 23 made from an elastic member are prepared, and disposed between the recessed parts 22. When the pair of molds 21 is closed in this state, as shown in
On the first end face 13a of the main body part 11 obtained above, as shown in
The present invention is not limited to the foregoing embodiment, and may be modified variously. For example, while in the foregoing first embodiment the SCFs 18 were disposed in the through-holes 17 to configure the waveguide parts 12, but as shown in
Moreover, as shown in
In addition, the SCFs 18 disposed in the through-holes 17 may extend from the second end face 14a with a sufficient length (refer to
In other words, the SCFs 18 preferably have a reduced diameter on the first end face 13a side with the coating removed, and at least a part of the coating is fixed inside the optical connecting member 1. When forming this kind of optical connecting member 1, used is a molding pin 23 in which one end is of an enlarged diameter (corresponds to the coating diameter) and the other end is of a reduced diameter (corresponds to the outer diameter of the portion in which the coating was removed), and, by disposing the enlarged diameter side to face the second end face 14a side, the same process described above may be used for subjecting the main body part 11 to injection molding.
Moreover, with the foregoing embodiment, as shown in
Moreover, while the foregoing embodiment explained a case of inserting the MCF 2 having a circular cross section into the optical ferrule 7, as shown in
The second embodiment of the present invention is now explained.
The MCF 102 (optical element) is a fiber in which a plurality of cores (optical I/O parts) are disposed in the same clad so that their mutual optical axes become parallel. Preferably, a plurality of cores of the MCF 102 are disposed so that the inter-core distance thereof becomes equal, respectively. While the core array may be a one-dimensional array in which a plurality of cores are disposed linearly, for instance, the core array is preferably a two-dimensional array such as a triangular lattice or square array.
The MCF 102 of this embodiment is of a triangular lattice-shaped two-dimensional array, with one core at the center position of the clad and six cores around the center core at 60° intervals; that is, a total of seven cores are disposed at mutually regular intervals. For instance, when there is no center core, a precise triangular lattice array is not formed, but the present invention includes an array that realizes a triangular lattice array upon assuming the existence of the center core.
Meanwhile, the SCFs 103 (optical components) are fibers having a core of the same diameter as the MCF 102, and in which the cladding diameter of at least the tip portion is reduced so as to become equal to the inter-core distance of the MCF 102. An MT connector 104 is mounted at the tip of the plurality of SCFs 103. A tip face 104a of the MT connector 104 is provided with guide pins 105 for mounting the optical connecting member 101. The tips of seven SCFs 103 are exposed horizontally in one line at a predetermined pitch according to the number of cores of the MCF 102 between the guide pins 105.
The optical connecting member 101 comprises, as shown in
The first end 113 has a cylindrical shape with the same diameter as the outer diameter of a ferrule 107 into which the MCF 102 has been inserted, and the end face thereof is the first end face 113a having a circular cross section. The length of the first end 113 is, for example, 5 times or more of the core diameter of the MCF 102. Meanwhile, the second end 114 is of a substantial hexahedron shape, and the end face thereof is the second end face 114a having the same shape as the tip face 104a of the MT connector 104. As with the first end 113, the length of the second end 114 is, for example, 5 times or more of the core diameter of the MCF 102.
The second end 114 is provided with fitting holes 116 into which the guide pins 105 of the MT connector 104 are fitted. The intermediate part 115 has a shape which spreads toward the bottom from the first end 113 side to the second end 114 side so as to connect the cylindrical first end 113 and the substantially rectangular second end 114. The main body part 111 may also be formed from epoxy resin in substitute for the foregoing PPS and the like.
More specifically, the waveguide part 112 is configured from the through-holes 117 extending in the main body part 111 so as to connect the first end face 113a and the second end face 114a, and the SCFs 118 tightly disposed in through-holes 117. The SCFs 18 are fibers similar to the SCFs 103, and the cladding diameter thereof is reduced so as to become equal to the inter-core distance of the MCF 102. The intermediate portion of the waveguide part 112 curves gently along the shape of the main body part 111 between the first end face 113a and the second end face 114a, and joins the connected end 112A and the diverged end 112B.
The first fixing component 120 is, as shown in (a) of
Moreover, the plurality of waveguide parts 112 are, as shown in
The second fixing component 121 is a component which takes on a substantial hexahedron shape as shown in (b) of
The first and second fixing components 120, 121 are formed, for example, from metal, resin, ceramic or the like, and is configured from a component for use in insert molding when the optical connecting member 101 is manufactured via insert molding as described later. While the first fixing component 120 may be formed from any one of the foregoing materials, when the first fixing component 120 is formed from zirconia, the operation of inserting the SCFs 118 of the waveguide parts 112 into the first fixing component 120 is facilitated, and this is even more preferable. The length of the first and second fixing components 120, 121 and the connected end 112A and the diverged end 112B is, for example, 3 to 5 times or more of the core diameter of the MCF 102.
As a result of being fixed by the first fixing component 120, one end face of the waveguide part 112 is exposed on the first end face 113a so as to cause the core position of the MCF 102 and the core position of the SCFs 118 to correspond, and, as shown in
With the optical connecting member 101 configured as described above, in a state where the core position of the MCF 102 and the position of the waveguide parts 112 on the first end face 113a are matched, by causing the end face of the MCF 102 fixed by the ferrule 107 and the first end face 113a of the main body part 111 to come into contact inside the split sleeve 119, and additionally fitting the guide pins 105 into the fitting holes 116 of the second end 114 and causing the tip face 104a of the MT connector 104 and the second end face 114a of the main body part 111 to come into contact, the MCF 102 and the plurality of SCFs 103 can be connected via the waveguide parts 112.
Here, with the optical connecting member 101, the connected end 112A of each of the plurality of waveguide parts 112 which is connected to the first end face 113a is a straight-line portion that is orthogonal to the first end face 113a, and the connected ends 112A are parallel to each other. In other words, the optical axes of the plurality of waveguide parts 112 are parallel to each other on the first end 113 side. Consequently, the optical axis of the MCF 102 respectively having optical axes which are parallel to each other and the connecting part of the waveguide parts 112 can be matched easily.
The diverged end 112B which is diverged to the second end face 114a is a straight-line portion that is orthogonal to the second end face 114a, and the diverged ends 112B are parallel to each other. In other words, the optical axes of the plurality of waveguide parts 112 are parallel to each other on the second end 114 side. Consequently, the optical axis of the SCFs 103 respectively having optical axes which are parallel to each other and of the connecting part of the waveguide parts 112 can also be matched easily. Accordingly, in comparison to cases where light is emitted obliquely from the first end face 113a and the second end face 114a, or cases where the optical axis of the light from the respective waveguide parts 112 is misaligned from each other, optical connecting loss can be inhibited favorably according to the optical connecting member 101.
The foregoing optical connecting member 101 can be formed, for instance, via insert molding. In the foregoing case, foremost, as shown in
Subsequently, as shown in
Next, as shown in
Subsequently, as shown in
In addition, the SCFs 118 in which either end thereof is fixed by the first and second fixing components 120, 121 are disposed between the recessed parts 122 of the molds 131. Upon the foregoing disposition, the first fixing component 120 is retained by the inner peripheral face of the reduced diameter part 134. Based on this retention, the first fixing component 120 is disposed in the molds 131 so that the straight-line portion of one end of the SCFs 118 is orthogonal to the first end face 113a after the molding is complete. The second fixing component 121 is also positioned relative to the recessed parts 122 by the same members. Based on this positioning, the second fixing component 121 is disposed in the molds 131 so that the straight-line portion of the other end of the SCFs 118 is orthogonal to the second end face 114a after the molding is complete.
In this state, as shown in
On the first end face 113a of the main body part 111 obtained above, as shown in
As explained above, with the optical connecting member 101, the first fixing component 120 fixes the plurality of waveguide parts 112 so that the plurality of waveguide parts 112 are parallel to each other on the first end 113 side. Consequently, since the optical axis of the plurality of waveguide parts 112 becomes parallel to each other on the first end 113 side, the optical axis of the optical connecting member 101 and the optical axis of the MCF 102 can be matched easily, and optical connecting loss can be favorably inhibited. Moreover, with the optical connecting member 101, since each of the plurality of waveguide parts 112 comprises a region which becomes parallel to each other on the first end 113 side, it is possible to maintain the parallelism of the waveguide parts 112 even in cases where the connecting face of the optical connecting member 101 is polished to a certain degree in order to obtain a favorable connecting face.
Moreover, the optical connecting member 101 comprises a second fixing component 121 for retaining the other end of the plurality of waveguide parts 112 at the second end 114. Thus, based on the second fixing component 121, it is also possible to fix the plurality of waveguide parts 112 so that the plurality of waveguide parts 112 are parallel to each other also on the second end 114 side. Consequently, since the optical axis of the plurality of waveguide parts 112 becomes parallel to each other also on the second end 114 side, the optical axis of the optical connecting member 101 and the optical axis of the plurality of SCFs 103 can be matched easily, and optical connecting loss can be more favorably inhibited. Moreover, with this optical connecting member 101, since each of the plurality of waveguide parts 112 comprises a region which becomes parallel to each other on the second end 114 side, it is possible to maintain the parallelism of the waveguide parts even in cases where the connecting face of the optical connecting member is polished to a certain degree in order to obtain a favorable connecting face.
Moreover, with the optical connecting member 101, the first and second fixing components 120, 121 are components for use in insert molding. Thus, it is possible to easily produce the optical connecting member 101 in which the positioning of the first and second fixing components 120, 121 in the main body part 111 has been performed with precision.
Moreover, with the optical connecting member 101, the waveguide parts 112 are formed with the SCFs 118 having a cladding diameter which is equal to the distance between the plurality of cores of the MCF 102. Since the core array of the MCF 102 is normally formed so that the inter-core distance becomes equal, based on the foregoing configuration, waveguide parts 112 which are arrayed in the same manner as the core array of the MCF 102 can be easily obtained.
Moreover, with the optical connecting member 101, the end face 113a on the first end 113 side has a substantial circular shape. Thus, upon fixing the MCF 102 to a general-purpose cylindrical ferrule 107, an end face of the MCF 102 and the first end 113 of the optical connecting member 101 can be easily connected via the sleeve 119.
Moreover, with the optical connecting member 101, the end face of each of the waveguide parts 112 is arrayed at regular intervals at the first end 113. Since the core array of the MCF 102 is normally configured as a two-dimensional array so that the inter-core distance becomes equal, based on the foregoing configuration, connecting with the MCF 102 is facilitated.
Moreover, with the foregoing manufacturing method of the optical connecting member 101, provided is a step of retaining both ends of the plurality of waveguide parts 112 so that the plurality of waveguide parts 112 are mutually parallel in the fixing components 120, 121. In addition, the plurality of waveguide parts 112 retained in parallel as described above and the fixing components 120, 121 for fixing the plurality of waveguide parts 112 are disposed in the molds 131 and subject to insert molding. Thus, with the manufactured optical connecting member 101, the optical axis of the plurality of waveguide parts 12 becomes parallel to each other at either end, and the optical axis of the optical connecting member 101 and the optical axis of the MCF 102 and the SCFs 103 can be easily matched, and the optical connecting loss can be favorably inhibited.
The present invention is not limited to the foregoing embodiment, and may be modified variously. For example, in the foregoing second embodiment, while the first fixing component 120 had a cylindrical shape, as a guide part for matching and connecting the optical axis of the plurality of cores of the MCF 102 and the optical axis of one end of each of the plurality of waveguide parts 112, as shown in (a) of
In the foregoing embodiment, while the fitting holes 116 were provided to the main body part 111 as guide parts for connecting to the SCFs 103 so that the optical axis of the plurality of SCFs 103 and the optical axis of the other end of the plurality of waveguide parts 112 will match, as shown in (b) of
In the foregoing embodiment, while the main body part 111 had a shape which spreads toward the bottom from the first end 113 side to the second end 114 side so as to connect the cylindrical first end 113 and the substantially rectangular second end 114, as shown in
In the foregoing embodiment, while the SCFs 118 having a constant outer diameter were disposed in the through-holes 117 to form the waveguide parts 112, as shown in
Consequently, the SCFs 138 extending from the second end face 114a of the optical connecting member 101 can be directly connected with another optical device without a guide pin. In the foregoing case, since there will be no connecting part between the waveguide parts 112 and the second end face 114a of the SCFs 103 unlike the foregoing embodiments, there is no need for a straight-line portion in which the diverged end 112B which diverges to the second end face 114a is orthogonal to the second end face 114a.
In the foregoing embodiment, upon manufacturing the optical connecting member 101, molding was performed after disposing the SCFs 118 in the molds 131. However, as explained in the first embodiment, after molding the main body part 111 by using a carbide pin having the same shape as the SCFs 118, it is also possible to remove the pin and thereby insert the SCFs 118 into the formed through-holes 117.
Moreover, while the foregoing embodiment explained a case where the first and second end faces 113a, 114a are formed to be perpendicular to the optical axis of the MCF 102 or the SCFs 103, in order to achieve a highly reflective optical connecting member, these end faces 113a, 114a may be ground to be inclined 8 degrees relative to the face that is perpendicular to the optical axis of the MCF 102 or the SCFs 103. In the foregoing case also, with the optical connecting member 101 according to this embodiment, since the waveguide parts 112 are parallel at the respective ends 113, 114, the optical axis of the optical connecting member 101 and the optical axis of the MCF 102 or the optical axis of the SCFs 103 can be easily matched, and optical connecting loss can be favorably inhibited.
INDUSTRIAL APPLICABILITYAccording to the optical connecting member and the optical connecting structure of the present invention, an optical element including a plurality of optical I/O parts and another optical component can be efficiently connected via a simple configuration.
REFERENCE SIGNS LIST
-
- 1 . . . optical connecting member, 2 . . . MCF, 3 . . . SCF, 12 . . . waveguide part, 12A . . . connected end, 12B . . . diverged end, 13 . . . first end, 13a . . . first end face, 14 . . . second end, 14a . . . second end face, 18 . . . SCF, 37, 47 . . . through-hole, 38 . . . fluid, 48 . . . optical reflective film, C1, C2, C3 . . . optical connecting structure, 101, 101A, 101B . . . optical connecting member, 102 . . . MCF, 103 . . . SCF, 112 . . . waveguide part, 112A . . . connected end, 112B . . . diverged end, 113 . . . first end, 113a . . . first end face, 114 . . . second end, 114a . . . second end face, 118 . . . SCF, 120, 123 . . . first fixing component, 121, 124 . . . second fixing component, 122a . . . notch face, 124a, 124b . . . fitting hole.
Claims
1-27. (canceled)
28. An optical connecting member for connecting a multi-core fiber having a plurality of cores, and a plurality of single-core fibers,
- comprising:
- a first end which is connected to an end face of the multi-core fiber;
- a second end which is diverged to the plurality of single-core fibers;
- an intermediate part positioned between the first end and the second end;
- a plurality of waveguide parts which extends so as to connect the first end and the second end,
- wherein each of the plurality of waveguide parts includes a straight-line portion in the first end, and at least an end of the straight-line portion is connected with an end face of the first end, and the straight-line portions are parallel to each other, and
- wherein each of the plurality of waveguide parts spreads outward in the intermediate part, and a pitch of the plurality of waveguide parts on the second end is greater than that on the first end.
29. The optical connecting member according to claim 28,
- wherein the plurality of waveguide parts are arrayed two-dimensionally at the first end, and in one line at the second end.
30. The optical connecting member according to claim 28,
- wherein each of the plurality of waveguide parts includes a core with constant diameter, but the outer diameter gradually increases toward the second end.
31. The optical connecting member according to claim 28,
- wherein an angle of the straight-line portion relative to the end face of the first end is within a range of 90 degrees±0.5 degrees.
32. The optical connecting member according to claim 28,
- wherein the first end has a shape configured to being fixed with the multi-core fiber retained by an optical ferrule by a guide member.
33. The optical connecting member according to claim 32,
- wherein the first end has a cylindrical shape so that the first end can be fixed with the multi-core fiber retained by a cylindrical ferrule by a sleeve.
34. The optical connecting member according to claim 32,
- wherein an overall outer shape of the optical connecting member is a substantial hexahedron, and the optical connecting member has a pair of fitting holes so that the first end can be fixed with the multi-core fiber retained by a ferrule by a pair of guide pins.
35. The optical connecting member according to claim 28,
- wherein each of the plurality of waveguide parts is a single-core fiber.
36. The optical connecting member according to claim 28,
- wherein the length of the first end is 5 times or more of a core diameter of the multi-core fiber.
37. The optical connecting member according to claim 28,
- wherein the length of the second end is 5 times or more of a core diameter of the multi-core fiber.
38. The optical connecting member according to claim 28, further comprising:
- a first fixing component configured to retain one end of each of the plurality of waveguide parts at the first end, wherein the first fixing component internally fixes the plurality of waveguide parts so that the plurality of waveguide parts are parallel to each other.
39. The optical connecting member according to claim 38,
- wherein the first fixing component has a tapered part which spreads from the first end side to the second end side so that the plurality of waveguide parts can be easily spread.
40. The optical connecting member according to claim 28, further comprising:
- a second fixing component configured to retain other end of each of the plurality of waveguide parts at the second end, wherein the second fixing component internally fixes the plurality of waveguide parts so that the plurality of waveguide parts are parallel to each other.
41. The optical connecting member according to claim 28,
- wherein the plurality of waveguide parts are single-core fiber and include a coated part, and
- wherein the coated part is retained in the optical connecting member and the coated part extends from the second end.
42. The optical connecting member according to claim 28,
- wherein the first end has substantially cylindrical shape and the second end has substantially rectangular shape, and
- wherein the intermediate part has a shape which spreads from the first end side to the second end side so as to connect the first end and the second end.
43. The optical connecting member according to claim 28,
- wherein an overall outer shape of the optical connecting member is a substantial hexahedron.
44. The optical connecting member according to claim 28,
- wherein the plurality of waveguide parts are respectively formed by filling a fluid in the plurality of through-holes formed in the first end, the second end and the intermediate part,
- wherein the fluid has a higher refractive index than the first end, the second end and the intermediate part.
45. The optical connecting member according to claim 28,
- wherein the plurality of waveguide parts are each formed by coating an optical reflective film on an inner wall of each of the plurality of through-holes formed in the first end, the second end and the intermediate part.
46. An optical connecting member for connecting a multi-core fiber having a plurality of cores, and a plurality of single-core fibers, comprising:
- a first end which is connected to an end face of the multi-core fiber;
- a second end which is diverged to the plurality of single-core fibers;
- an intermediate part positioned between the first end and the second end;
- a plurality of waveguide parts which extends so as to connect the first end and the second end,
- wherein each of the plurality of waveguide parts includes a straight-line portion in the first end, and at least an end of the straight-line portion is connected with an end face of the first end, and the straight-line portions are parallel to each other, and
- wherein the length of the first end is 5 times or more of a core diameter of the multi-core fiber.
47. The optical connecting member according to claim 46,
- wherein the length of the second end is 5 times or more of a core diameter of the multi-core fiber.
Type: Application
Filed: Apr 9, 2014
Publication Date: Aug 7, 2014
Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD. (Osaka)
Inventors: Dai SASAKI (Yokohama-shi), Tomomi SANO (Yokohama-shi), Akira INOUE (Yokohama-shi)
Application Number: 14/248,562
International Classification: G02B 6/38 (20060101);