3D MEMORY STRUCTURE AND MANUFACTURING METHOD OF THE SAME
A 3D memory structure and a manufacturing method of the same are provided. The 3D memory structure includes a substrate, a plurality of stacked structures, a plurality of charge trapping layers, a plurality of bit lines, and a plurality of stair structures. The stacked structures are formed on the substrate, and each of the stacked structures includes a plurality of gates and a plurality of gate insulators alternately stacked on the substrate. The charge trapping layers are formed on the sidewalls of the stacked structures. The bit lines are arranged orthogonally over the stacked structures, the surfaces of the bit lines crossing the stacked structures for forming a plurality of memory elements. The stair structures, each electrically connected to the different gates, are stacked on the substrate.
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1. Technical Field
The disclosure relates in general to a memory structure and a manufacturing method thereof, and particularly to a 3D memory structure having a 3D memory array and a manufacturing method thereof.
2. Description of the Related Art
In recent years, the structures of semiconductor devices have been changed constantly, and the storage capacity of the devices has been increased continuously. Memory devices are used in storage elements for many products such as MP3 players, digital cameras, computer files, etc. As the application increases, the demand for the memory device focuses on small size and large memory capacity. For satisfying the requirement, a memory device having a high element density and a small size and the manufacturing method thereof is in need.
As such, it is desirable to develop a three-dimensional (3D) memory device with larger number of multiple stacked planes to achieve greater storage capacity, a small size, and yet having excellent property and stability.
SUMMARYThe disclosure is directed to a 3D memory structure and a manufacturing method thereof. In the embodiments, stairstep structures are electrically connected to different gates, and different planes of gates are selected by the stairstep structures, such that the area occupied by the whole memory array on the substrate (2D plane) can be reduced, and areas required for disposing contacts are reduced as well.
According to an embodiment of the present disclosure, a 3D memory structure is provided. The 3D memory structure includes a substrate, a plurality of stacked structure, a plurality of charge trapping layers, a plurality of bit lines, and a plurality of stairstep structures. The stacked structures are formed on the substrate, each of the stacked structures comprises a plurality of gates and a plurality of gate insulators alternately stacked on the substrate. The charge trapping layers are formed on sidewalls of the stacked structures. The bit lines are arranged orthogonally over the stacked structures, and surfaces of the bit lines crossing the stacked structures form a plurality of memory elements. The stairstep structures are stacked on the substrate, and each of the stairstep structures is electrically connected to different ones of the gates.
According to another embodiment of the present disclosure, a manufacturing method of a 3D memory structure is provided. The manufacturing method includes the following steps: providing a substrate; forming a plurality of stacked structures on the substrate, each of the stacked structures comprising a plurality of gates and a plurality of gate insulators alternately stacked on the substrate; forming a plurality of charge trapping layers on sidewalls of the stacked structures; forming a plurality of bit lines arranged orthogonally over the stacked structures, surfaces of the bit lines crossing the stacked structures for forming a plurality of memory elements; and forming a plurality of stairstep structures stacked on the substrate, each of the stairstep structures electrically connected to different ones of the gates.
The above and other embodiments of the disclosure will become better understood with regard to the following detailed description of the non-limiting embodiment(s). The following description is made with reference to the accompanying drawings.
In the embodiments of the present disclosure, a 3D memory structure and a method of manufacturing the same are provided. In the embodiments, stairstep structures are electrically connected to different gates, and different planes of gates are selected by the stairstep structures, such that the area occupied by the whole memory array on the substrate (2D plane) can be reduced, and areas required for disposing contacts are reduced as well. The following embodiments are for the purpose of elaboration only, not for limiting the scope of protection of the invention. Besides, secondary elements are omitted in the following embodiments to highlight the technical features of the invention.
As shown in FIGS. 1 and 2A-2C, the 3D memory structure 100 includes a substrate 110, a plurality of stacked structures 120, a plurality of charge trapping layers 130, a plurality of bit lines 140, and a plurality of stairstep structure 150. The stacked structures 120 are formed on the substrate 110, and each of the stacked structures 120 comprises a plurality of gates 121 and a plurality of gate insulators 123 alternately stacked on the substrate 110. The charge trapping layers 130 are formed on sidewalls 120s of the stacked structures 120. The bit lines 140 are arranged orthogonally over the stacked structures 120, and surfaces of the bit lines 140 cross the stacked structures 120 for forming a plurality of memory elements, thereby constructing a 3D memory array. The stairstep structures 150 are stacked on the substrate 110, and each of the stairstep structures 150 is electrically connected to different ones of the gates 121.
In one embodiment, the gates 121 of the same plane in the stacked structures 120 are electrically coupled via a corresponding stairstep structure 150, and the gates 121 are such as the word lines of the 3D memory structure 100. In other words, each stairstep structure 150 is connected to different gates 121 (word lines), and the word lines are for connecting to a decoding circuit for selecting a plane in the 3D memory array. As such, the gates 121 (word lines) of different planes are selected via the stairstep structure 150, such that the area occupied by the whole memory array on the substrate 110 (2D plane) can be reduced, and areas required for disposing contacts are reduced as well.
In the embodiments, the bit lines 140 are formed from semiconductor materials, such as polysilicon, Ge, SiGe, and so on.
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According to the embodiments of the present disclosure, the stairstep structures 150 are electrically connected to different gates 121 (word lines), respectively, for selecting planes in the 3D memory array. In addition, the gate contact structures 121c are arranged along the direction D1 in which the bit lines 140 are extended, and the gate contact structures 121c are not arranged along a direction D2 in which the stacked structures 120 are extended. Accordingly, the ratio of the area occupied by the stairstep structures 150 in combination with the gate contact structures 121c to the area occupied by the stacked structures 120 on the 2D plane of the 3D memory array can be minimized. As such, the areas occupied by the stacked structures 120, the stairstep structures 150, and the gate contact structures 121c as a whole (3D memory array) on the substrate (2D plane) can be reduced, and areas required for disposing contacts are reduced as well.
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As shown in FIGS. 1 and 2A-2B, the 3D memory structure 100 may further include a plurality of selection lines 170 above the gates 121 and spaced apart from one another. The selection lines 170 are independently controlled. The selection lines 170 are insulated from one another, and the selection lines 170 are insulated from the gates 121 by the gate insulators 123. In the embodiment, the gates 121 and the selection lines 170 are formed from conductive materials, and the layer of the selection lines 170 is thicker than the layer of each gate 121, but the disclosure is not limited thereto. For example, the thickness of the selection lines 170 is such as 0.05-0.5 μm, and the thickness of the gates 121 is such as 10-100 nm. In the embodiment, the gates 121 include polysilicon, such as heavily-doped polysilicon. The gate insulators 123 include silicon oxide.
According to the embodiments of the present disclosure, each of the stacked structures 120 is directly connected to and terminated at the stairstep structures 150, and the gate contact structures 121c are arranged along the direction D1 in which the bit lines 140 are extended, resulting in a very short distance between the gate contact structures 121c and the gates 121. As such, the gates 121 and the selection lines 170 can electrically connect to contacts without having very long extensions along the direction D2 in which the stacked structures 120 are extended. Therefore, the stacked structures 120, particularly the selection lines 170 and the ground selection lines 180 which will be discussed later, can have a relatively short length. Accordingly, the area occupied by the whole memory array can be minimized, and the word lines (gates 121) and the selection lines 170 (as well as the ground selection lines 180) can have smaller resistance; as such, the dispositions of extra conductive materials or elements for lowering the resistance of the word lines and the selection lines are needless and thus avoided.
In the embodiments, the 3D memory structure 100 may further include a plurality of selection line contact structures 170c, and each of the selection line contact structures 170c is electrically connected to each of the selection lines 170. In the embodiments, the selection lines 170 are such as the string selection lines (SSL) of the 3D memory structure 100, and the selection line contact structures 170c are such as the SSL contacts. In the embodiment, as shown in
In the embodiment, the above-mentioned gate contact structures 121c, the bit line contact structures 140c, the source contact structures 160c, and the selection line contact structures 170c are formed from conductive materials or semiconductor materials, such as polysilicon, Si, Ge, SiGe, and so on. However, the selections of the materials of the above-mentioned elements may vary depending on the conditions applied and are not limited thereto.
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In the embodiments, the charge trapping layers 130 may be ONO composite layers or ONONO composite layers and are not limited thereto. In one embodiment, the charge trapping layer 130 includes a blocking layer, a charge storage layer, and a tunneling layer (not shown). The blocking layer is formed on the sidewalls 120s of the stacked structures 120, the charge storage layer is formed on the blocking layer, and the tunneling layer is formed on the charge storage layer. In the embodiment, the blocking layer is such as a silicon oxide layer with a thickness of 50-200 Å, and the charge storage layer is such as a silicon nitride layer with a thickness of 40-200 Å. The tunneling layer is such as an ONO layer, wherein the two silicon oxide layers have thicknesses of 5-40 Å and 5-15 Å, respectively, and the silicon nitride layer has a thickness of 5-30 Å.
In one embodiment, as shown in
According to the embodiments of the present disclosure, in the 3D memory structure 100, different word lines (gates 121) are electrically connected to different stairstep structures 150, therefore, the gate contact structures 121c allow a word line signal to select a particular horizontal plane of the word lines (gates 121) via the stairstep structures 150. Meanwhile, a particular bit line 140 is selected via the bit line contact structures 140c, and a particular stacked structure 120 is selected via the selection line contact structures 170c from the selection lines 170. As such, it is sufficient to select a particular memory cell (memory element) from the 3D array of memory cells.
Compared to a known 3D vertical gate type memory structure, in the embodiments of the present disclosure, the 3D memory structure is vertical channel type. The distance between the selection lines 170 and the top of the device is short; therefore, it is convenient to perform an implantation process on the selection lines 170 for lowering the resistance thereof, with a better implantation precision achieved. Moreover, the distance between the word lines (gates 121) is relatively short, thereby the issues of high resistance is avoided, and the regions between the word lines can be turned on easily in operation.
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In another embodiment, a portion of the charge trapping layers on the sidewalls of the selection lines 170 may be optionally removed for forming the charge trapping layers 330, as shown in
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In the embodiment, the composite layer of ODL/SHB is applied by forming the ODL on the semiconductor material layer 840, followed by forming the SHB on the ODL. And then, the semiconductor material layer 840 is patterned according to the composite layer of ODL/SHB. As such, the effect of a complete patterning from the SHB is achieved; in addition, the ODL and the SHB formed thereon can be easily removed from the semiconductor material layer 840, such that the structure of the semiconductor material layer 840 is not damaged.
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Next, the interlayer dielectric 195 is formed. The interlayer dielectric 195 is filled outside the bit lines 140 and between the stacked structures 120. In the embodiment, the interlayer dielectric 195 is formed by such as depositing a dielectric material layer covering the bit lines 140 and between the stacked structures 120, followed by a planarization of the dielectric material layer. The planarization of the interlayer dielectric 195 is performed by such as a CMP process.
Next, referring to FIGS. 1 and 2A-2D, the gate contact structures 121c, the bit line contact structures 140c, the source contact structures 160c, and the selection line contact structures 170c are formed. In the embodiment, the contact structures are formed by such as a MiLC process. As such, the 3D memory structure 100 as shown in FIGS. 1 and 2A-2D is formed.
While the disclosure has been described by way of example and in terms of the exemplary embodiment(s), it is to be understood that the disclosure is not limited thereto. On the contrary, it is intended to cover various modifications and similar arrangements and procedures, and the scope of the appended claims therefore should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements and procedures.
Claims
1. A 3D memory structure, comprising:
- a substrate;
- a plurality of stacked structures formed on the substrate, each of the stacked structures comprises:
- a plurality of gates and a plurality of gate insulators alternately stacked on the substrate;
- a plurality of charge trapping layers formed on sidewalls of the stacked structures;
- a plurality of bit lines arranged orthogonally over the stacked structures, surfaces of the bit lines crossing the stacked structures for forming a plurality of memory elements;
- a plurality of stairstep structures stacked on the substrate, each of the stairstep structures electrically connected to different ones of the gates; and
- a plurality of gate contact structures, each of the gate contact structures electrically connected to the corresponding gate via each of the stairstep structures.
2. The 3D memory structure according to claim 1, further comprising:
- a bottom source layer formed on the substrate and between the stacked structures and the substrate; and
- a source contact structure electrically connected to the bottom source layer.
3. (canceled)
4. The 3D memory structure according to claim 1, wherein the gate contact structures are arranged along a direction which the bit lines are extended in.
5. A 3D memory structure, comprising:
- a substrate;
- a plurality of stacked structures formed on the substrate, each of the stacked structures comprises:
- a plurality of gates and a plurality of gate insulators alternately stacked on the substrate;
- a plurality of charge trapping layers formed on sidewalls of the stacked structures;
- a plurality of bit lines arranged orthogonally over the stacked structures, surfaces of the bit lines crossing the stacked structures for forming a plurality of memory elements;
- a plurality of stairstep structures stacked on the substrate, each of the stairstep structures electrically connected to different ones of the gates; and
- a plurality of bit line contact structures electrically connected to the bit lines.
6. The 3D memory structure according to claim 1, further comprising:
- a plurality of selection lines formed above the gates and spaced apart from one another, wherein the selection lines are independently controlled, the selection lines are insulated from one another, and the selection lines are insulated from the gates.
7. The 3D memory structure according to claim 6, further comprising:
- a plurality of selection line contact structures electrically connected to the selection lines.
8. The 3D memory structure according to claim 6, wherein the charge trapping layers cover sidewalls of the gates and sidewalls of the gate insulators and expose sidewalls of the selection lines.
9. The 3D memory structure according to claim 1, wherein each of the charge trapping layers comprises:
- a blocking layer formed on the sidewalls of the stacked structures;
- a charge storage layer formed on the blocking layer; and
- a tunneling layer formed on the charge storage layer.
10. The 3D memory structure according to claim 1, wherein the gates comprises polysilicon, and the gate insulators comprises silicon oxide.
11. A manufacturing method of a 3D memory structure, comprising:
- providing a substrate;
- forming a plurality of stacked structures on the substrate, each of the stacked structures comprising:
- a plurality of gates and a plurality of gate insulators alternately stacked on the substrate;
- forming a plurality of charge trapping layers on sidewalls of the stacked structures;
- forming a plurality of bit lines arranged orthogonally over the stacked structures, surfaces of the bit lines crossing the stacked structures for forming a plurality of memory elements;
- forming a plurality of stairstep structures stacked on the substrate, each of the stairstep structures electrically connected to different ones of the gates; and
- forming a plurality of gate contact structures, each of the gate contact structures electrically connected to the corresponding gate via each of the stairstep structures.
12. The manufacturing method of the 3D memory structure according to claim 11, further comprising:
- forming a bottom source layer on the substrate and between the stacked structures and the substrate; and
- forming a source contact structure electrically connected to the bottom source layer.
13. (canceled)
14. The manufacturing method of the 3D memory structure according to claim 11, further comprising:
- forming a plurality of bit line contact structures, wherein each of the bit line contact structures is electrically connected to each of the bit lines.
15. The manufacturing method of the 3D memory structure according to claim 11, further comprising:
- forming a plurality of selection lines above the gates and spaced apart from one another, wherein the selection lines are independently controlled, the selection lines are insulated from one another, and the selection lines are insulated from the gates.
16. The manufacturing method of the 3D memory structure according to claim 15, further comprising:
- forming a plurality of selection line contact structures, wherein each of the selection line contact structures is electrically connected to each of the selection lines.
17. The manufacturing method of the 3D memory structure according to claim 15, further comprising:
- forming the charge trapping layers on the sidewalls of the stacked structures and sidewalls of the selection lines; and
- removing a portion of the charge trapping layers on the sidewalls of the selection lines.
18. The manufacturing method of the 3D memory structure according to claim 11, wherein forming the charge trapping layers comprises:
- forming a blocking layer on the sidewalls of the stacked structures;
- forming a charge storage layer on the blocking layer; and
- forming a tunneling layer on the charge storage layer.
19. The manufacturing method of the 3D memory structure according to claim 11, wherein the gates and the stairstep structures are formed in the same process.
20. The manufacturing method of the 3D memory structure according to claim 11, wherein the gates are formed of polysilicon, and the gate insulators are formed of silicon oxide.
Type: Application
Filed: Dec 31, 2013
Publication Date: Jul 2, 2015
Applicant: Macronix International Co., Ltd. (Hsinchu)
Inventor: Erh-Kun Lai (Taichung City)
Application Number: 14/144,640